Wells B40EU Installation Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wells-mfg.com
OWNERS MANUAL
CHAR-BROILERS
161
for
Models:
B40 B44
Model B40
includes: INSTALLATION USE and CARE
PARTS LISTS
WIRING DIAGRAMS
Model B50
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
B50
2M-303672 Rev. F M161 110124
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Bloomfield, LLC
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Thos miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to fifty (50) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any
visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 4 INSTALLATION 5 OPERATION 7 SUGGESTED COOKING TIMES 9 CLEANING INSTRUCTIONS 10 TROUBLESHOOTING SUGGESTIONS 11 EXPLODED VIEW & PARTS LIST 12—17 WIRING DIAGRAM 18 PARTS & SERVICE 25 CUSTOMER SERVICE DATA 25
SPECIFICATIONS
AMPS PER LEG 3Ø
Thank you for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance in a manner which will ensure its optimum performance.
NEUT
MODEL ELEMENT VOLTS KW
B40
*B40EU
B44
*B44EU
B50
*B50EU
* for export model, also refer to European Operation Manual…, p/n 2M-301500
MODEL
B40 15-3/8” 24-3/4” 23-1/2” 6” 7” 4” 21”
B44 15-3/8” 19-7/16” 29-9/16” 6” 7” 4” 30”
SINGLE
ASSEMBLY
SINGLE
ASSEMBLY
DUAL
ASSEMBLIES
DIMENSIONS
HIGH
w/4” LEGS
208 5.5 12.9 12.9 22.4 N/A 26.0
240 5.5 11.2 11.2 19.4 N/A 22.5
380-415 5.5 7.6 7.6 7.6 N/A
208 5.5 11.5 22.4 14.4 N/A 26.0
380-415 5.5 7.6 7.6 7.6 N/A -
208 11.0 30.0 30.0 30.0 N/A -
380-415 11.0 15.0 15.0 15.0 N/A
WIDE DEEP BACK SIDE BOTTOM TOP
L1 L2 L3
MINIMUM CLEARANCES
AMPS
.
OPTIONAL
NEMA 6-30P
NOT SUPPLIED 240 5.5 10.0 19.5 12.5 N/A 22.5
NOT SUPPLIED 240 11.0 26.0 26.0 26.0 N/A 45.0
POWER
CORD
B50 15-3/8” 36-1/2” 29-9/16” 6” 7” 4” 30”
1
FEATURES & OPERATING CONTROLS
ITEM
TEMPERATURE CONTROL
INDICATOR LIGHT
HEATING ELEMENT
GRATE
ELEMENT SUPPORT ROD
DRIP PAN
DATA PLATE
ADJUSTABLE LEGS
COMMENT
The char-broiler is INFINITE SWITCH CONTROLLED. Power is applied to the heating elements based on the control knob position and the amount of energy used.
Light will glow when the infinite switch is in any position other that OFF.
The char-broiler element assembly may be raised for cleaning, or to add water to the drip pan. It is held the “up” position by a support rod which automatically engages as the element is raised.
The grate is designed to protect the individual elements from food contact and spatula abrasion, resulting in prolonged element life and reduced carbonization. The grate is easily removed for cleaning.
IMPORTANT: B-40 grate mounts above the element. B-44 and B-50 grates can mount above or below the elements. Always remove a top-mounted grate before lifting the element assembly.
Hold element assembly in up position. Engages automatically when the element assembly is raised. The heavy-duty removable drip pan is located under the element assembly. The drip pan catches food particles and grease drippings
IMPORTANT: Remember to dis-engage the support rod before lowering element assembly.
IMPORTANT: DO NOT pour water over elements to refill drip pan.
during broiler operation. Maintain 2 inches of water in the drip pan at all times during operation of the broiler. The drip pan is easily removed for cleaning.
Gives manufacturer, make, model and serial number. Also voltage and phase information, and agency approvals.
The char-broiler is equipment with adjustable 4” legs. Legs allow for: a. leveling the broiler b. ventilation around the broiler, and c. cleaning the broiler The supplied legs MUST be properly installed before the broiler is place into operation.
161 2M-303672 OpManual for Countertop Electric Charbroilers
2
FEATURES & OPERATING CONTROLS (continued)
161 2M-303672 OpManual for Countertop Electric Charbroilers
Fig. 1 Countertop Electric Charbroiler
3
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric Shock Hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which require the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Risk of Damage
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
Broilers are intended for use to cook food products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Broilers are intended for use in commercial establishments, where all users are familiar with the appliance limitations, use and associated hazards. Operating instruction and warnings must be read and understood by all operators and users.
Do not submerge broilers in water. Do not splash, or pour water onto controls, control panels or wiring.
Disconnect the broiler from electrical power before performing any service or maintenance.
Allow drip pan to cool before removing from broiler. Do not operate broiler without the drip pan installed. Do not operate the broiler without 2 inches of water in the drip pan.
Any parts replacement, maintenance procedure or servicing procedure requiring the use of tools must be performed by an Authorized Service Agency.
Any troubleshooting guides, component view, parts lists or installation guides provided with this equipment are intended for the use of the qualified technical personnel only.
Except where otherwise noted, this piece of equipment is made in the USA and has American sizes on hardware.
This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts break downs, notices and labels must remain with the appliance if it sold or moved to another location.
161 2M-303672 OpManual for Countertop Electric Charbroilers
AGENCY LISTING INFORMATION
STD 4
E6070 E6070
EXPORT MODELS ONLY
This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions.
This appliance is
Refer to installation instructions included with the broiler for
Underwriters Laboratories conditions of acceptability, electrical
requirements and other installation concerns.
Export versions only of this appliance meet
and Listed under E6070.
standards.
4
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
SETUP
Setup the appliance only on a firm level surface. Non-combustible material (e.g. metal, terrazzo) is recommended.
Supplied 4” legs must be properly installed and the broiler leveled. (See Fig. 2) Move the broiler carefully to avoid damage to the legs.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible and non-combustible surfaces.
Sufficient overhead clearance must be provided to allow the element assembly to be raised. Refer to the Installation Instruction Sheet for required clearances.
Install drip pan and grate prior to heating and using broiler.
Avoid storing flammable or combustible materials near the appliance. This includes gasoline and other fuels, mops, rags and wrapping paper.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
Fig. 2 Adjustable Leg
161 2M-303672 OpManual for Countertop Electric Charbroilers
5
INSTALLATION (continued)
WARNING: Risk of personal injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
CAUTION:
Electrical Shock Hazard
The broiler must be electrically grounded. Connect the terminal marked “GND” or “ ” to a suitable building ground.
IMPORTANT: Contact a licensed electrician to install and connect electrical power the broiler. Electrical installation must be performed by a licensed electrician in compliance with all local ordinances and code requirements.
IMPORTANT: Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
ELECTRCAL HOOK-UP
Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications. Connecting the griddle to the wrong voltage can severely damage the unit or cause noticeable decreased performance.
Use copper wire suitable for a minimum of 90°C for electrical supply connections.
Broilers are factory wired three-phase (3Ø). For single-phase (1Ø) wiring, refer to the wiring diagram attached to the broiler. Conversion to 1Ø must be performed by a licensed electrician.
This broiler is not fused. Protect the circuit with properly sized fuses or circuit breaker.
An electrical disconnect must be installed readily accessible to the operator of the broiler.
161 2M-303672 OpManual for Countertop Electric Charbroilers
6
OPERATION
PREPARE THE CHAR-BROILER FOR USE
When using the broiler for the first time, wipe the entire unit with a clean damp cloth or sponge and mild detergent. Rinse thoroughly clean water. Dry with a soft clean cloth.
Remove the GRATE and raise the ELEMENT ASSEMBLY.
Install the DRIP PAN and add 2 inches (5cm) of tap water.
Release the ELEMENT SUPPORT ROD by lifting the element assembly slightly, then pulling the lower portion of the support rod forward. Lower the ELEMENT ASSEMBLY gently.
MODEL B-40: Grate must be installed ABOVE elements. Install the GRATE, front edge first. The TANGS of the grate go DOWN and point toward the FRONT. The grooves on the underside of the grate align with the elements. The rear edge of the grate can be lowered until it rests firmly on the elements.
MODELS B-44 and B-50: Grate(s) can be installed above or below the elements. ABOVE: Gently lower grate over elements. The end with flush tabs goes toward the front. BELOW: Install one wing bolt in each tab. The notch in the wing rests on the lip of the drip pan. The end with flush tabs must go toward the front Adjust the wing bolts so that , when the element assembly is lowered, the top of the element is
161 2M-303672 OpManual for Countertop Electric Charbroilers
1/4" (6mm) below the top of the grate fins.
Fig. 3 ELEMENT SUPPORT ROD
ELEMENT
HANDLE
FRONT
GRATE TANG
Fig. 4 B-40 GRATE INSTALLATION
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
IMPORTANT: DO NOT attempt to raise the element assembly without first removing the grate. Damage to the hinges will result. Such damage is NOT covered by warranty.
IMPORTANT: Allow drip pan to cool before removing from the broiler. DO NOT operate the broiler without the drip pan installed. DO NOT operate the broiler without 2” (5cm) of water in the drip pan.
IMPORTANT: DO NOT attempt to lower the element assembly without first releasing the support rod. Damage to the hinges will result. Such damage is NOT covered by warranty.
Fig. 5 B-44 and B-50 GRATE INSTALLATION
7
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