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MT-600/8000 series
1
MT-612X / MT-8121X
Installation Instruction
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1.0 Installation and Startup Guide
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Install Environment
Where
Used
The MT-600/8000 Series is designed for industrial. The temperature range of operating
is from 32 to 113 °F (0 to 45 °C) , as majority of industrial environments. It may not
be suitable for using in certain outdoor applications. Please consult the factory for
advised usage in outdoor applications.
NEMA
Rating
The MT-600/8000 Series front bezel is NEMA 4 rated. When installed properly in a
NEMA 4 panel, the NEMA 4 rating of the panel will not be compromised. This means
that fluids will not enter the panel during wash downs.
Electrical
Environment
The MT-600/8000 Series has been tested to conform to European CE requirements.
This means that the circuitry is designed to resist the effects of electrical n o ise. This
does not guarantee noise immunity in severe cases. Proper wire routing and
grounding will insure proper operation.
Mechanical
Environment
Avoid installing units in environments where severe mechanical vibration or shocks
are present.
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2.0 Installation Instructions
4
2.1 Mounting Instructions
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2.1.1 Location Considerations
Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC
output modules, contactors, starters and relays, and any other source of electrical interference are located
away from the back of the unit.
Particular note should be taken to the position of variable speed drives and switching power supplies.
Their input and load cables should be screened to a central star earth point.
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2.1.2 Making a NEMA-4 Mounting
Panel
Details
The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that
the unit be mounted on the front panel of a steel enclosure, through an appropriate
opening*. Allow a clearance of 1”(25mm) around the sides of the unit for mounting
hardware. Allow clearance for cable connections to the back of the unit. Unit depth may
vary according to cable type used. Typically, plan a depth to accommodate at least
4”(105mm) behind the panel.
NEMA-4
Mounting
Put the unit through the panel cut out. Slide the clamps (packed with product) into the 9
holes provided around the case. Tighten the clamping screws in an even pattern until the
unit is secured in the panel. Screw Torque: 2.6~3.5 lbf.in. (For reaching waterproof effect
and to prevent the panel from being deformed.)
VESA
Mounting
There are 4 holes on back panel for locking VESA, The screw: M4 P0.7mm, length:
shorter then 8.0mm, and screw torque: 2.6 lbf.in.
Caution!
Do not over tighten mounting clamps!
Note:
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Specifications
Note: To seal to NEMA-4 specifications, all supplied mounting clamps must be used and
panel cannot flex more than 0.010”.
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2.1.3 Environmental Considerations
z The MT-600/8000 are to be used indoors as built in displays. Make sure that the displays
are installed correctly and that the operating limits are followed (See Specifications).
z Do not operate the unit in areas subject to explosion hazards due to flammable gases,
vapors or dusts.
z The unit should not be installed where fast temperature variations and/or high humidity
are present. This will cause condensation of water in the device.
z Do not install these terminals in environments where have inflammable gases.
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2.2 Power Connections
Make sure that all local and national electrical standards are met when the installing the unit.
Contact your local authorities to determine which codes apply.
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2.2.1 Power Requirements
Power
The MT-600/8000 can be powered by DC power only. The specified
voltage range is 24±10% Volts DC. This insures compatibility with most
controller DC systems.
The power conditioning circuitry inside the unit is accomplished by a
switching power supply. The peak starting current can be as high as 2A.
Fusing
Requirements
If the display does not come on within 5 seconds of power up, remove
power. An internal fuse will prevent damage if the polarity of the DC
power is incorrect. Check wiring to insure proper connections and try to
power up again.
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Caution
48
High Voltage
An Internal fuse will prevent damage for over voltage condition however
it isn’t guaranteed.
DC voltage sources should provide proper isolation from main AC power
and similar hazards.
Caution
Emergency
Stop
A Hard-wired EMERGENCY STOP should be fitted in any system using
an MT-600/8000 to comply with ICS Safety Recommendations.
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3
r
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Supply Voltage
Caution
51
Condition
Do not power the MT-600/8000 and inductive DC loads, or input circuitry
to the controller, with the same power supply. Note: The 24 VDC output
from some controllers may not have enough current to power the
MT-600/8000.
Caution
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Wire Routing
Wire lengths should be minimized (Maximum 1600’ (500 m) shielded,
1000’ (300 m) unshielded).
Wires should be run in pairs with a neutral or common paired with a hot o
signal line.
If wiring is to be exposed to lightning or surges, use appropriate surge
suppression devices.
Keep AC, high energy, and rapidly switching DC wiring separate from
signal wires.
Equip ungrounded DC supplies with a resistor and capacitor in parallel to
earth ground. This provides a path for static and high frequency
dissipation. T ypical values to use are 1MOhm and 4700pF.
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Connection
‘0V‘ term
To make a connection, strip about 3/8” of insulation off the end of the
wire, turn the connector screw counterclockwise until the gap is wide
open, insert the wire all the way in, and turn the screw clockwise until it’s
tight.
Connect positive DC line to the ‘+24V’ terminal and the DC ground to the
inal.
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2.2.2 Grounding Requirements
Chassis ground must be used. DC ground is not directly coupled to Earth
ground internally. It is preferable not to ground DC negative return to chassis
ground as poor site earths can introduce noise into a system, but if necessary
an earth connection should be made, from the power supply return point to
the central star earth point. Ground conductors should be as short and as large
in size as possible. The conductors must always be large enough to carry the
maximum short circuit current of the path being considered. Ground
conductors should be connected to a tree from a central star earth ground
point. This ensures that no ground conductor carries current from any other
branch.
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2.2.3 CE Requirements
To make an MT-600/8000 comply with EMC directives, and to reduce susceptibility to electrical
interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the
power connector. This ground connection should be run directly to the central star earth connection
point (as recommended in most Installation Instructions).
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2.2.4 Safety Guidelines
This section presents recommended installation practices, and procedures. Since no two
applications are identical, these recommendations should be considered as guidelines.
Hardware
56
Considerations
WARNING!
The system designer should be aware that devices in Controller systems could
fail and thereby create an unsafe condition. Furthermore, electrical
interference in an operator interface, such as an MT-600/8000, can lead to
equipment start-up, which could result in property damage and/or physical
injury to the equipment operator.
If you, or your company, use any programmable control systems that require
an operator or attendant, you should be aware that this potential safety hazard
exists and take appropriate precautions. Although the specific design steps
depend on your particular application, the following precautions generally
apply to installation of solid-state programmable control devices. In addition,
these precautions conform to the guidelines for installation of Controllers as
recommended in the NEMA ICS 3-304 Control Standards.
Programming
Considerations
To conform with ICS Safety Recommendations, checks should be placed
in the controller to ensure that all writable registers that control critical
parts of plant or machinery have limit checks built into the program, with
an out-of-limit safe shut down procedure to ensure safety of personnel.
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ICS 3-304.81 Safety Recommendations:
Consideration should be given to the use of an emergency stop function, whi ch is i ndependent of the pr o gr am m abl e c ont roller.
Where the operator is exposed to the machinery, such as in loading or unloadi n g a m achine tool, or where the mac hine
cycles automatically, consideration should be given to the use of an electromechanical override or other redundant means,
independent of the programmable controller, for starting and interrupting the cycle.
If provision is required for changing programs while the equipment is in operation, consideration should be given to the use
of locks or other means of assuring that only authorized personnel can make such changes.
These recommendations are intended as safeguards against the failure of critical components and the effects of such failures
or the inadvertent errors that might be introduced if programs are changed while the equipment is in operation. *
z The ICS 3-304.81 Safety Recommendations are reproduced by permission of the National Electrical
Manufacturers Association from NEMA ICS 3-304
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2.3 Communications Connections
The ports as you look at the back of the case, are the ports for connecting to a PLC or some external
device (Controller Connectors).
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2.3.1 Connector COM1 [RS232], COM2 [RS232]
Cable
Requirements
Caution
Different cables are required for various devices. Restrict cable length to less than 500’
(150m) for RS485/422 devices and 50’ (15m) for RS232 devices to avoid
communications problems.
The COM light on the front of the MT-600/8000 will turn on with each Ethernet
communication. Shielded cable must be used for long lengths or cables run in an
electrically noisy environment.
Do not run cables next to AC power lines or near sources of electrical noise. Be sure
that the cable ends have been inserted all of the way into mating connectors and are
secure
Pin assignment of the 9 Pin, Male, SUB-D, COM1 [RS-232] and COM2 [RS-232] Port.
Pin Designations
COM1 [RS-232]
COM2 [RS-232]
Pin# Symbol COM1 [RS232] COM2 [RS232]
1 Not used
2 RxD Received Data
3 TxD Transmitted Data
4 TxD Transmitted Data
5 GND Signal Ground
6 RxD Received Data
7 RTS Ready to send output
8 CTS Clear to send input
9 Not used
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2.3.2 Connector COM1[RS485] , COM3[RS485] and COM3[RS232]
The 9 Pin, Female, SUB-D, COM1 [RS-485], COM3 [RS-485] and COM3 [RS-232] Port on the back
of the unit is the RS-232 and RS485/422 communications port for connecting to a controller.
COM1 [RS485]2w supports MPI 187.5K
Connection
Pin Designations
COM1 [RS-485]
COM3 [RS-485]
COM3 [RS-232]
Pin assignment of the 9 Pin, Female, SUB-D COM1 [RS-485], COM3
[RS-485] and COM3 [RS-232] Port
Pin# Symbol Com1
[RS485]2w
Com1
[RS485]4w
Com3
[RS485]
Com3
[RS232]
1 Rx- Data- Rx-
2 Rx+ Data+ Rx+
3 Tx- Tx-
4 Tx+ Tx+
5 GND Signal Ground
6 Data- Data-
7 TxD Transmit
8 RxD Receive
9 Data+
Data+
* The Com1 RS232/RS485 2wire/4wire, Com3 RS232/RS485 mode can be set by CECP.(In the Windows CE
desktop)
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2.3.3 USB Host port
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USB 2.0 Host interface supports USB mouse, keyboard, USB Flash Drive and printer.
While using external hard drive, please use external power supply. Do not use USB port
to charge external device.
2.3.4 Connecter Wire
MT8-Ethernet/RZC045120: Direct connect (Ethernet crossover cable)
MT8000
Ethernet
RJ45
Wire color
PC or
Note Book
RJ45
1 TX+ White/Orange 3 RX+
2 TX- Orange 6 RX3 RX+ White/Green 1 TX+
6 RX- Green 2 TX-
MT8-COM1/RZC002320
1
5
6
9
5
9
1
6
6
9
1
5
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MT8-COM3/RZC004850
5
9
1
6
1
5
6
9
1
5
6
9
5
9
1
6
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2.3.5 Dip Switch
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SW119SW220SW321SW422Mode
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ON 24OFF25OFF26OFF27Reserve
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OFF29ON 30OFF31OFF32Hide MT8000 System Setting Bar
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OFF34OFF35ON 36OFF37Reserve
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OFF39OFF40OFF41ON
42
Front Panel Power Switch enable
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OFF44OFF45OFF46OFF47Normal
2.4 Limited Liability Warranty
Weintek products include the isolated power supply are covered by a limited liability warranty from
defects in material and workmanship. This warranty does not apply :
(a) if, in the judgment of Weintek, the product fails due to damage from shipment, handling, storage, accident
(natural and man-mad) ;
(b) if the product fails due to misuse, including but not limit to incorrect set-up and wiring, current leakage
from machine platform and incorrect input power ;
(c) if the product has been maintained in a manner not conforming to product's instructions or has been
modified in any way,
(d) if the serial number has been defaced or removed.
2.5 CE Requirements
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EU directives that apply to the MT-600/8000 Series:
z EMC Directive (2004/108/EC) electromagnetic emissions and immunity.
z UL508（ISBN 0-7629-0404-6）machine safety for use in Pollution Degree 2 Environment.
z MT600 products will be CE-marked to indicate compliance with the EMC Directive.
The MT-600/8000 Series has been designed to operate satisfactorily in electromagnetic noise (immunity) and
without emitting high levels of electrical noise into the environment (emission). The units are designed to
meet European Community standards when installed per the wiring instructions in this manual.
Compatibility
Standards
The MT-600/8000 has been designed to meet electromagnetic compatibility for
industrial environments.
z EN 55022: 1998+A1: 2000+A2: 2003 Class A
z EN 55024: 1998+A1: 2001+A2: 2003
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2
3.0 Specifications
MT612X MT8121X
Hardware Specification
Display 12.1" TFT
Brightness 400 cd/m2
Color 65,536 colors
Contrast Ratio 500:1
Resolution (WxH dots) 800 x 600
Back light CCFLx2
CCFL life time 50,000 hr. min.
Touch panel 4 wires resistive type
T ouch Accuracy
Active Area Length(X)±2%, Width(Y)±2%
Surface Hardness
4H
I/O port
COM1 (RS-232/RS-485 2W/4W), COM2(RS232), COM3(RS-232/RS-485 2W)
1 Ethernet port (10/100 Base-T)
Video Input Port
N/A NTSC/PAL RCA x 2 (Optional, V2 Only)
USB Host 2 USB 2.0 Full Speed Host Port
Audio Audio Line Out x 1, MIC In x 1
Processor x86 500MHz processor
Storage D.O.M 256MB
DRAM 256MB on board DDR-400MHz SDRAM
SD card slot
Support SD/SDHC
RTC Built-in (CR2032 3V lithium battery.)
General Specification
Input Power 24±10% VDC (21.6~26.4VDC) (Power Isolator Inside)
Power Consumption 1.25 A@24VDC
Isolated Power Supply Built-in
CE/FCC Complies with EN 55022: 1998+A1: 2000+A2: 2003 Class A,
EN 55024: 1998+A1: 2001+A2: 2003
Voltage resistance 500VAC (1 min.)
Isolation resistance Exceed 50MΩ at 500VDC
Vibration endurance 10 to 25 Hz (X,Y,Z direction 2G 30minutes)
Protection structure IP65 front panel (O ring seal)
Storage Temperature -20~60°C (-4° ~ 140°F)
Operating Temperature 0~45°C (32° ~ 113°F)
Operation humidity 10-90% RH (non –condense)
Enclosure Plastic
Dimensions WxHxD 322 x 243 x 51mm
Panel cutout dimension 305 x 231 mm
Weight Approx. 2.1 kg
Operating System
Operating System Windows CE.net 5.0 EB8000 V4.1.0 or Newer
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4.0 Dimensions of MT-612X / MT-8121X
Cutout Dimensions:
MT612X / MT8121X:
305mm [12.01"] W x 231mm [9.09"] H
Panel-mounting clamp slots, 9 places
FUSE
COM1 [RS232]
COM2 [RS232]
COM1 [RS485 2/4W]
COM3 [RS485]
COM3 [RS232]
24VDC FG
RESET
VIP1 VIP2
Cutout Dimensions:
T612X / MT8121X: M
305mm [12.01”] Wx231mm [9.09”] H
a IDE interface (DOM slot) i USB Host port x 2
b Mini USB j Ethernet port 10/100 Base-T
c Fuse k Com1 RS485,Com3 RS485, Com3 RS232
d Power connector l Com1 RS232, Com2 RS232
e Reset button m SD CARD SLOT
f VESA 75mm screw holes n
Video Input Port x 2 (Optional, V2 Only)
g Mic In
h Line Out
GME8612V0_MT612X_MT8121XV2_Installation_101028
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