weintek MT-6056i Installation Instructions

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MT-600/8000 series

MT-6056i

Installation Instruction

1.0 Installation and Startup Guide

Install Environment

Where Used

The MT-600/8000 Series is designed for industrial. The temperature range of operating is from 32 to 113 °F (0 to 45 °C), as majority of industrial environments. It may not be suitable for using in certain outdoor applications. Please consult the factory for advised usage in outdoor applications.

NEMA Rating

The MT-600/8000 Series front bezel is NEMA 4 rated. When installed properly in a NEMA 4 panel, the NEMA 4 rating of the panel will not be compromised. This means that fluids will not enter the panel during wash downs.

Electrical Environment

The MT-600/8000 Series has been tested to conform to European CE requirements. This means that the circuitry is designed to resist the effects of electrical n o ise. This does not guarantee noise immunity in severe cases. Proper wire routing and grounding will insure proper operation.

Mechanical Environment

Avoid installing units in environments where severe mechanical vibration or shocks are present.

2.0 Installation Instructions

2.1 Mounting Instructions

2.1.1 Location Considerations

Care should be taken when locating equipment behind the unit to ensure that AC power wiring, PLC output modules, contactors, starters and relays, and any other source of electrical interference are located away from the back of the unit.

Particular note should be taken to the position of variable speed drives and switching power supplies. Their input and load cables should be screened to a central star earth point.

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2.1.2 Making a NEMA-4 Mounting

Panel Details

The unit can be mounted into panels with a depth of 4”(105mm). It is recommended that the unit be mounted on the front panel of a steel enclosure, through an appropriate opening*. Allow a clearance of 1”(25mm) around the sides of the unit for mounting hardware. Allow clearance for cable connections to the back of the unit. Unit depth may vary according to cable type used. Typically, plan a depth to accommodate at least 4”(105mm) behind the panel.

NEMA-4 Mounting

Put the unit through the panel cut out. Slide the clamps (packed with product) into the 8 holes provided around the case. Tighten the clamping screws in an even pattern until the unit is secured in the panel. Screw Torque: 2.6~3.5 lbf.in. (For reaching waterproof effect and to prevent the panel from being deformed.)

VESA Mounting

There are 4 holes on back panel for locking VESA, The screw: M4 P0.7mm, length: shorter then 8.0mm, and screw torque: 2.6 lbf.in.

Caution!

Do not over tighten mounting clamps!

Note:

Specifications

Note: To seal to NEMA-4 specifications, all supplied mounting clamps must be used and panel cannot flex more than 0.010”.

2.1.3 Environmental Considerations

z The MT-600/8000 are to be used indoors as built in displays. Make sure that the displays

are installed correctly and that the operating limits are followed (See Specifications).

z Do not operate the unit in areas subject to explosion hazards due to flammable gases,

vapors or dusts.

z The unit should not be installed where fast temperature variations and/or high humidity

are present. This will cause condensation of water in the device.

z Do not install these terminals in environments where have inflammable gases.

2.2 Power Connections

Make sure that all local and national electrical standards are met when the installing the unit. Contact your local authorities to determine which codes apply.

2.2.1 Power Requirements

Power

The MT-600/8000 can be powered by DC power only. The specified voltage range is 24±20% Volts DC. This insures compatibility with most controller DC systems.

The power conditioning circuitry inside the unit is accomplished by a switching power supply. The peak starting current can be as high as 700mA.

Fusing Requirements

If the display does not come on within 5 seconds of power up, remove power. An internal fuse will prevent damage if the polarity of the DC power is incorrect. Check wiring to insure proper connections and try to power up again.

Caution

High Voltage

An Internal fuse will prevent damage for over voltage condition however it isn’t guaranteed.

DC voltage sources should provide proper isolation from main AC power and similar hazards.

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Caution Emergency Stop

A Hard-wired EMERGENCY STOP should be fitted in any system using an MT-600/8000 to comply with ICS Safety Recommendations.

Supply Voltage

Caution

Condition

Do not power the MT-600/8000 and inductive DC loads, or input circuitry

to the controller, with the same power supply. Note: The 24 VDC output from some controllers may not have enough current to power the MT-600/8000.

Caution

Wire Routing

Wire lengths should be minimized (Maximum 1600’ (500 m) shielded, 1000’ (300 m) unshielded). Wires should be run in pairs with a neutral or common paired with a hot or signal line. If wiring is to be exposed to lightning or surges, use appropriate surge suppression devices. Keep AC, high energy, and rapidly switching DC wiring separate from signal wires. Equip ungrounded DC supplies with a resistor and capacitor in parallel to earth ground. This provides a path for static and high frequency dissipation. Typical values to use are 1MOhm and 4700pF. To prevent the HMI from becoming damaged or having sound output issues, after turning the device off, please wait 10 seconds before turning the device on again.

C aution

Connection To make a connection, strip about 3/8” of insulation off the end of the wire,

turn the connector screw counterclockwise until the gap is wide open, insert the wire all the way in, and turn the screw clockwise until it’s tight. Connect positive DC line to the ‘+24V’ terminal and the DC ground to the ‘0V‘ terminal.

2.2.2 Grounding Requirements

Chassis ground must be used. DC ground is not directly coupled to Earth ground internally. It is preferable not to ground DC negative return to chassis ground as poor site earths can introduce noise into a system, but if necessary an earth connection should be made, from the power supply return point to the central star earth point. Ground conductors should be as short and as large in size as possible. The conductors must always be large enough to carry the maximum short circuit current of the path being considered. Ground conductors should be connected to a tree from a central star earth ground point. This ensures that no ground conductor carries current from any other branch.

2.2.3 CE Requirements

To make an MT-600/8000 comply with EMC directives, and to reduce susceptibility to electrical interference, a separate #14 AWG ground wire should be taken to the chassis ground terminal of the power connector. This ground connection should be run directly to the central star earth connection point (as recommended in most Installation Instructions).

2.2.4 Safety Guidelines

This section presents recommended installation practices, and procedures. Since no two applications are identical, these recommendations should be considered as guidelines.

Hardware Considerations

WARNING! The system designer should be aware that devices in Controller systems could

fail and thereby create an unsafe condition. Furthermore, electrical interference in an operator interface, such as an MT-600/8000, can lead to equipment start-up, which could result in property damage and/or physical injury to the equipment operator.

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f Controllers as

recomm

onsiderations

it safe shut down procedure to ensure safety of personnel.

ICS

eration should be given to the use of an emergency stop function, which is independent of the programmable

al override or other redundant means,

ation should be given to the

res or the inadvertent errors that might be introduced if programs are changed while the equipment is in operation. *

oduced by permission of the National Electrical

Manufacturers Association from NEMA ICS 3-304

k of the case, are the ports for connecting to a PLC or some external

2.3.1 Connector COM1 [RS232]

equirements

Different cables are required for various devices.

Caution

s and

t of the MT-600/8000 will turn on with each

be used for long lengths or cables run in an electrically

have been inserted all of the way into mating

in assignment of the 9 Pin, Male, SUB-D, COM1 [RS-232] Port.

in Designations

If you, or your company, use any programmable control systems that require an operator or attendant, you should be aware that this potential safety haza exists and take appropriate precautions. Although the specific design steps depend on your particular application, the following precautions generally

apply to installation of solid-state programmable control devices. In addition, these precautions conform to the guidelines for installation o

ended in the NEMA ICS 3-304 Control Standards.

To conform with ICS Safety Recommendations, checks should be place in the controller to ensure that all writable registers that control critical parts of plant or machinery have limit checks built into the program, wit

Programming C

an out-of-lim

3-304.81 Safety Recommendations:

Consid controller. Where the operator is exposed to the machinery, such as in loading or unloading a machine tool, or where the machine cycles automatically, consideration should be given to the use of an electromechanic independent of the programmable controller, for starting and interrupting the cycle. If provision is required for changing programs while the equipment is in operation, consider use of locks or other means of assuring that only authorized personnel can make such changes. These recommendations are intended as safeguards against the failure of critical components and the effects of such failu

z The ICS 3-304.81 Safety Recommendations are repr

2.3 Communications Connections

The ports as you look at the bac

device (Controller Connectors).

Cable R Restrict cable length to less than 500’ (150m) for RS485/422 device

50’ (15m) for RS232 devices to avoid communications problems. The COM light on the fron Ethernet communication. Shielded cable must noisy environment. Do not run cables next to AC power lines or near sources of electrical nois

Be sure that the cable ends connectors and are secure P

COM1 [RS-232]

# OM1 [RS232] Pin Symbol C 1 Not used 2 RxD Received Data 3 TxD Transmitted Data 4 TxD 5 GND Signal Ground 6 RxD 7 RTS Ready to send output 8 CTS Clear to send input 9 Not used

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2.3.2 Connector COM1[RS485]

The 9 Pin, Female, SUB-D, COM1 [RS-485] Port on the back of the unit is the RS485/422

communications port for connecting to a controller.

Connection Pin Designations

COM1 [RS-485]

Pin assignment of the 9 Pin, Female, SUB-D COM1 [RS-485] Pin# Symbol Com1

[RS485]2w

Com1

[RS485]4w 1 Rx- Data- Rx- 2 Rx+ Data+ Rx+ 3 Tx- Tx- 4 Tx+ Tx+ 5 GND Signal Ground 6 Data- 7 TxD 8 RxD 9 Data+

2.3.3 USB Host port

USB 1.1 Host interface supports USB mouse, keyboard, USB Flash Drive and printer. While using external hard drive, please use external power supply. Do not use USB port to charge external device.

2.3.4 USB client port

It can use Mini USB cable (RZCMT6100) to download projects from PC by the USB 2.0 client port. Support USB 2.0 client interface. The cable regulation must accord with HI-SPEED USB Revision 2.0 SHIELDED.

How to install USB driver of HMI i series

It is necessary to install USB driver of HMI on PC before at the first time enjoying this function. (The HMI models: MT6050i, MT6056i, MT6070iH, MT6100i, MT8070iH and MT8100i)

1. Using USB cable mini side plug to HMI and another side plug into PC. The PC will display “Found New

Hardware Wizard” dialog. Select “Install from a list or specific location (Advanced)”.

2. Check “Include this location in the search”, and assign the path to install Weintek HMI i Series driver

from C:\EB8000\usbdriver.

3. If the USB driver successfully be installed, user can check it at Computer Management / Device Manager

to check. Then user can download project to HMI i series through USB cable.

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2.3.5 Dip Switch

SW121SW222SW323SW424Mode

ON 26OFF27OFF28OFF29Touch Screen Calibrate mode

OFF31ON 32OFF33OFF

Hide MT8000 System Setting Bar

OFF35OFF36ON 37OFF38Boot Loader mode

OFF40OFF41OFF42ON43Reserve

OFF45OFF46OFF47OFF48Normal

-left,

lue.

Note: When the reset action is be taken, projects and saved data in the HMI will all be cleared.

MT-600/8000 products will be CE-marked to indicate compliance with the EMC Directive.

signed to

eet European Community standards when installed per the wiring instructions in this manual.

z Touch Screen Calibrate and Reset Password mode:

In this mode when you power on the MT8000 series, the screen will display a “+” sign upper-left of the screen. Use a stylus or finger to push the center of the “+” until it moves. The “+” moves to upp upper-right, lower -left, lower-right and center. When all five “+” are done the “+” will disappea The Touch Screen parameter will be stored in Flash

Rom.

z If losing or forgetting system passwords, users can

set Dip Switch 1 to “ON” position, the rest of Dips remain on “OFF” position and then reboot MT8000 series. Under this situation, MT8000 series will jump to Touch Adjust (Touch screen calibration) mode. After calibration, the pop-up window appears as the illustration below. Users will be inquired restoring the system password to the default v

z When “YES” is chosen, another pop-up dialog

appears as below. Users will be confirmed again if restoring the system password to the default value and will be asked to input “YES”. Then clic (The default password is 111111. However, other passwords, inclu

k O

ding download and upload

password, have to be reset.)

2.4 CE Requirements

EU directives that apply to the MT-600/8000 Series:

z EMC Directive (2004/108/EC) electromagnetic emissions and immunity. z UL508（ISBN 0-7629-0404-6）machine safety for use in Pollution Degree 2 Environment.

The MT-600/8000 Series has been designed to operate satisfactorily in electromagnetic noise (immunity) a without emitting high levels of electrical noise into the environment (emission). The units are de m

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ity

Standards

patibility for

lso US FCC Class A)

• EN50082-2 Generic immunity standard, industrial environment

2.5

(d) if the serial number has been defaced or removed.

MT6056i

Compatibil

The MT-600/8000 has been designed to meet electromagnetic com industrial environments.

• CISPR (EN 55011) Group 1, Class A Radiated Emissions levels

• EN50081-2 Generic emission standard, industrial environment (A

Limited Liability Warranty

Weintek products include the isolated power supply are covered by a limited liability warranty from

fects in material and workmanship. This warranty does not apply :

if, in the judgment of Weintek, the (a) product fails due to damage from shipment, handling, storage,

accident (natural and man-mad) ;

if the product fails due to misuse, including but not l(b) imit to incorrect set-up and wiring, current leakage

from machine platform and incorrect input power ;

modified in any way,

3.0 Specifications

Hardware Specification

Display

5 .6" TFT LCD

Brightness

300 cd/m2

Color

65 s , r536 colo

Contrast Ratio

300:1

Resolution (WxH dots)

320 x 234

Back light

LED

Backlight life time (avg.)

30,000 hr. min.

Touch panel

4 wires resistive type

T ouch Accuracy Ac )±2% tive Area Leng )±2%, Width(Yth(X

I/O port

COM1 (RS-232/RS-485 2W/4W)

Ethernet port

N/A

USB

USB Client port x 1

Processor

32bit RISC CPU 400MHz

Flash memory

128MB

SD card slot

N/A

RTC

Built-in

General Specification

Input Power

24±20% Inside VDC Power Isolator Max Power Consumption 250 mA@24VDC Isolated Power Supply Built-in

Protection structure IP65 front ring seal) panel (O Operating Temperature 0~45°C Operation humidity 10-90 nse) % RH conde (non – Enclosure Plastic Dimensions WxHxD 204 x 150 x 48mm Panel cutout dimension 192 x 138 mm (7.5"x5.4") Weight Approx. 0.85 kg (1.87 lbs)

Operating System

EB8000 2.1.0 or Newer

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4.0 Dimensions of MT-6056i

COM CPU PWR

Cutout dimensions:

MT-6056i

192mm [7.56"] W x 138mm [5.43"] H

Front View

Rear View

Bottom View

a DIP SW & Reset button e USB Client port

b. Fuse f Com1[RS232]

c. Power connector g Com1[RS485]

d. VESA 75mm screw holes

GME6056I0_MT6056i_Installation_101028