Weidmuller Battery Back Up User Manual

BBU - Battery Backed-Up Power Supply
POWER SUPPLY*
Datasheet
L
AC IN
G
N
DC OUT
+
-
BBU
Battery Backed-Up
Power Supply
BBU
ENABLE
PS+
PS-
LOAD+
PS AC OUT
L
G
N
BBU AC IN
LOAD-
BATT+
BATT-
LOAD(S)
The connectPower BBU combines with our power supplies and a customer supplied battery pack to form a scalable UPS system. This enables you to put together a UPS system uniquely tailored to your application.
applications where it is critical to know the status of the power system.
*Customer Supplied
IL04XXXX000009-
+
FUSE*
BATTERY*
-
Specifications subject to change without notice. 99990269 - 03/02 Printed in Canada
United States
Weidmuller Inc.
821 Southlake Blvd.
Richmond, Virginia 23236
Telephone: (800) 849-9343
Facsimile: (804) 379-2593
Email: info@weidmuller.com
Website: www.weidmuller.com
Canada
Weidmuller Ltd.
10 Spy Court
Markham, Ontario L3R 5H6
Telephone: (800) 268-4080
Facsimile: (905) 475-2798
Email: info1@weidmuller.ca
Website: www.weidmuller.ca
Weidmuller, S.A. de C.V.
5 Sur No. 4311
Col. Huexotitla
72534 Puebla, Pue. Mexico
Telephone: (22) 37 2549
• 12 and 24Vdc versions available
BBU - Battery Backed-Up Power Supply
BBU - Battery Backed-Up Power Supply
BBU Operation (12/24V):
BBU Operation (12/24V):
Diagnostic LEDs, control inputs and relay outputs
Diagnostic LEDs, control inputs and relay outputs
Specifications
Specifications
“Full Charge” LED (Green):
“Full Charge” LED (Green):
“Battery Low” LED (yellow):
“Battery Low” LED (yellow):
“Charging” LED (yellow):
“Charging” LED (yellow):
“Fault” LED (red):
“Fault” LED (red):
“Battery Reverse” LED (red):
“Battery Reverse” LED (red):
“Battery Open” LED (red):
“Battery Open” LED (red):
“Drain” input
“Drain” input
“Drain Reset”
“Drain Reset”
“Enable” input
“Enable” input
On when battery voltage is 14.75 / 29.5V or greater.
On when battery voltage is 14.75 / 29.5V or greater.
“Bat Status” relay is energized.
“Bat Status” relay is energized.
Once fully charged the BBU drops the charge voltage to
Once fully charged the BBU drops the charge voltage to
13.65 / 27.3V (“float” voltage).
13.65 / 27.3V (“float” voltage).
On when battery voltage is <11 / 22Vdc.
On when battery voltage is <11 / 22Vdc.
“Bat Status” relay is de-energized.
“Bat Status” relay is de-energized.
If the battery voltage drops below 9.7 / 18.7V the load is switched off.
If the battery voltage drops below 9.7 / 18.7V the load is switched off.
On when BBU is charging the batteries.
On when BBU is charging the batteries.
Off when the “Full Charge” LED is on.
Off when the “Full Charge” LED is on.
On when AC fails.
On when AC fails.
On when external power supply voltage is <11 / 21.5V.
On when external power supply voltage is <11 / 21.5V.
On when batteries not connected.
On when batteries not connected.
On when battery voltage is <9.7 / 18.7V
On when battery voltage is <9.7 / 18.7V
Fault relay de-energizes for the above conditions.
Fault relay de-energizes for the above conditions.
Batteries connected in reverse.
Batteries connected in reverse.
Fault relay de-energizes and fault LED turns on.
Fault relay de-energizes and fault LED turns on.
Internal fuse opens to prevent damage to BBU or batteries.
Internal fuse opens to prevent damage to BBU or batteries.
No batteries connected - takes approx. 60 seconds to detect after turning on BBU.
No batteries connected - takes approx. 60 seconds to detect after turning on BBU.
“Fault” LED is on and Fault relay is de-energized.
“Fault” LED is on and Fault relay is de-energized.
A temporary short between the “Drain” and “COM” terminals switches the load
A temporary short between the “Drain” and “COM” terminals switches the load
to the batteries until the battery voltage reaches 11 / 22V. At this point the AC
to the batteries until the battery voltage reaches 11 / 22V. At this point the AC
power is returned to the power supply and the BBU starts recharging the batteries.
power is returned to the power supply and the BBU starts recharging the batteries.
A temporary short between the “Drain Reset” and “COM” terminals disables
A temporary short between the “Drain Reset” and “COM” terminals disables
the Drain cycle to the batteries.
the Drain cycle to the batteries.
A connection between the “Enable” and “COM” terminals enables the BBU.
A connection between the “Enable” and “COM” terminals enables the BBU.
If terminals are open circuit (Disabled) the BBU functions as a battery charger
If terminals are open circuit (Disabled) the BBU functions as a battery charger
only. In the event of AC failure the batteries are not connected to the load
only. In the event of AC failure the batteries are not connected to the load
via the BBU. The BBU is factory preset as Enabled.
via the BBU. The BBU is factory preset as Enabled.
Catalog Number
Catalog Number
Input Voltage
Input Voltage
Input Current
Input Current
AC Current Output for PS
AC Current Output for PS
Input Protection
Input Protection
Switching Frequency
Switching Frequency
Efficiency @ Max Charge
Efficiency @ Max Charge
Battery Current Burden
Battery Current Burden
Maximum Ripple
Maximum Ripple
Regulation
Regulation
Protection
Protection
Hold Time
Hold Time
Temperature Range
Temperature Range
Humidity
Humidity
Galvanic Isolation
Galvanic Isolation
Wire Size
Wire Size
Dimensions (mm)
Dimensions (mm)
Weight
Weight
Control inputs
Control inputs
Status outputs
Status outputs
Battery Charger
Battery Charger
Output
Output
Approvals/Certifications
Approvals/Certifications
Miscellaneous
Miscellaneous
minimum
minimum typical
typical maximum
maximum
@ 115Vac
@ 115Vac @ 230Vac
@ 230Vac
fuse
fuse inrush current
inrush current overvoltage
overvoltage
AC off
AC off
line (85-230V)
line (85-230V)
Battery Polarity Protection
Battery Polarity Protection Battery Over Voltage
Battery Over Voltage Battery Under Voltage
Battery Under Voltage
BBU Over Temperature
BBU Over Temperature
Charger Short Circuit
Charger Short Circuit Load Short Circuit
Load Short Circuit
115Vac Input
115Vac Input 230Vac Input
230Vac Input
storage
storage operating
operating
storage
storage operating
operating
input to output
input to output input/output to rail
input/output to rail input to ground
input to ground output to ground
output to ground
Power Connections
Power Connections
Control inputs / relay outputs
Control inputs / relay outputs
length x width x height
length x width x height
Enable
Enable
Drain
Drain
Drain Reset
Drain Reset
Battery Status
Battery Status
Fault
Fault
Charge Current
Charge Current Full Charge
Full Charge Battery Reverse
Battery Reverse Battery Open
Battery Open Battery Low
Battery Low
Voltage Nominal
Voltage Nominal
Current
Current
Surge Current from no load
Surge Current from no load
Mounting
Mounting
Optional mounting
Optional mounting
Connections
Connections
991628 0012
991628 0012
85Vac, 120Vdc
85Vac, 120Vdc 115-230Vac, +/- 10%
115-230Vac, +/- 10% 265Vac, 300Vdc
265Vac, 300Vdc
0.80A
0.80A
0.50A
0.50A
9.2A max.
9.2A max.
2A slow blow (internal)
2A slow blow (internal) Thermistor
Thermistor Varistor
Varistor
100KHz
100KHz
69%
69%
120-200mA
120-200mA
<50mV
<50mV
<0.20%
<0.20%
Limited by 4.0A O/P fuse
Limited by 4.0A O/P fuse 16V
16V
9.7V
9.7V
105°C - 135°C
105°C - 135°C
Continuous
Continuous Continuous
Continuous
46ms
46ms 226ms
226ms
-20 …. +85 Degrees C
-20 …. +85 Degrees C
-20 …. +50 Degrees C
-20 …. +50 Degrees C
20 to 90%
20 to 90% 20 to 85% non-condensing
20 to 85% non-condensing
3KV
3KV 3KV
3KV
1.5KV
1.5KV 500V
500V
26-12 AWG (0.1-4mm )
26-12 AWG (0.1-4mm )
28-14 AWG (0.5 - 1.5mm )
28-14 AWG (0.5 - 1.5mm )
127.5 x 72.5 x 161.0
127.5 x 72.5 x 161.0
950g
950g
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
Form C Relay and LED
Form C Relay and LED
Form C Relay and LED
Form C Relay and LED
3.0A
3.0A Regulates to 13.65V
Regulates to 13.65V LED
LED LED
LED Yellow LED on below 11V
Yellow LED on below 11V
12Vdc
12Vdc
15A max
15A max
30A max for 200mS
30A max for 200mS
CSA, UL pending, and CE
CSA, UL pending, and CE
35mm DIN rail
35mm DIN rail
direct panel mount
direct panel mount
plug and socket
plug and socket
2
2
991628 0024
991628 0024
85Vac, 120Vdc
85Vac, 120Vdc 115-230Vac, +/- 10%
115-230Vac, +/- 10% 265Vac, 300Vdc
265Vac, 300Vdc
1.0A
1.0A
0.60A
0.60A
9.0A max.
9.0A max.
2A slow blow (internal)
2A slow blow (internal) Thermistor
Thermistor Varistor
Varistor
100KHz
100KHz
72%
72%
120-200mA
120-200mA
<50mV
<50mV
<0.20%
<0.20%
Limited by 4.0A O/P fuse
Limited by 4.0A O/P fuse 32V
32V
18.7V
18.7V
105°C - 135°C
105°C - 135°C
Continuous
Continuous Continuous
Continuous
24ms
24ms 190ms
190ms
-20 …. +85 Degrees C
-20 …. +85 Degrees C
-20 …. +50 Degrees C
-20 …. +50 Degrees C
20 to 90%
20 to 90% 20 to 85% non-condensing
20 to 85% non-condensing
3KV
3KV 3KV
3KV
1.5KV
1.5KV 500V
500V
26-12 AWG (0.1-4mm )
26-12 AWG (0.1-4mm )
2
2
28-14 AWG (0.5 - 1.5mm )
28-14 AWG (0.5 - 1.5mm )
127.5 x 72.5 x 161.0
127.5 x 72.5 x 161.0
950g
950g
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
dry contact/open collector
Form C Relay and LED
Form C Relay and LED
Form C Relay and LED
Form C Relay and LED
2.0A
2.0A Regulates to 27.3V
Regulates to 27.3V LED
LED LED
LED Yellow LED on below 22V
Yellow LED on below 22V
24Vdc
24Vdc
15A max
15A max
30A max for 200mS
30A max for 200mS
CSA, UL pending, and CE
CSA, UL pending, and CE
35mm DIN rail
35mm DIN rail
direct panel mount
direct panel mount
plug and socket
plug and socket
Notes
Notes
10A minus the input current
10A minus the input current
10
10 275Vac
275Vac
Depending on the Battery voltage
Depending on the Battery voltage
Regulation based on charge current
Regulation based on charge current
Fuse is blown if battery polarity is reversed
Fuse is blown if battery polarity is reversed Switches AC input voltage off
Switches AC input voltage off Disconnects load from battery
Disconnects load from battery
BBU can turn off if internal temperature is within this range
BBU can turn off if internal temperature is within this range
Auto-restart
Auto-restart Auto-restart
Auto-restart
2
2
2
2
Add 22mm to height for connector and foot
Add 22mm to height for connector and foot
Connect to COM (enables battery back-up mode).
Connect to COM (enables battery back-up mode). When disabled the unit functions as a battery charger.
When disabled the unit functions as a battery charger.
Momentary input (min. 50mS). Load switches to batteries
Momentary input (min. 50mS). Load switches to batteries until battery voltage drops to battery low level then switches
until battery voltage drops to battery low level then switches back to normal operation.
back to normal operation.
Momentary input (min. 50mS).
Momentary input (min. 50mS). Disables the Drain cycle and switches back to normal
Disables the Drain cycle and switches back to normal operation.
operation.
Relay and green LED on when battery is fully charged
Relay and green LED on when battery is fully charged
Relay is energized and red LED is off when system OK
Relay is energized and red LED is off when system OK
O/P fuse protected, red LED on when reversed
O/P fuse protected, red LED on when reversed
Red LED on when open
Red LED on when open
approximately 90% of battery voltage
approximately 90% of battery voltage
Current is not limited by BBU. An external current limiting
Current is not limited by BBU. An external current limiting device must be used to protect battery from short circuit
device must be used to protect battery from short circuit and exceeding the max. allowable load current.
and exceeding the max. allowable load current.
Timing changes depending on load before surge
Timing changes depending on load before surge
Factory installed mounting foot
Factory installed mounting foot
User installed mounting brackets (DIN rail foot is removed
User installed mounting brackets (DIN rail foot is removed and replaced with brackets).
and replaced with brackets).
Chassis Mounting kit catalog number: 7920560000
Chassis Mounting kit catalog number: 7920560000
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