Weider WESY8530C2 User Manual

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Model No. WESY8530C2
www.weiderfitness.com
Visit our website at
Serial No.
rite the serial number in the space
W above for reference.
Serial Number
Decal
(Under Seat)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing parts, please call:
1-888-936-4266
USER’S MANUAL
Mon.–Fri. 8h00 until 18h30 EST (excluding holidays).
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE HOME GYM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
TROUBLESHOOTING
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the home gym system.
1. Read all instructions in this manual and in the accompanying literature before using the home gym system.
2. Use the home gym system only on a level surface. Cover the floor beneath the home gym system to protect the floor or carpet.
3. Inspect and properly tighten all parts often. Replace any worn parts immediately.
4. Keep small children and pets away from the home gym system at all times.
5. Always wear athletic shoes for foot protec­tion.
6. Keep hands and feet away from moving parts. Keep hands away from the squat arm upright when the squat arm is being used. Your hand could become pinched between the squat arm upright and the squat arm.
7. Always stand on a foot plate when perform­ing an exercise that could cause the home gym system to tip.
8. Never release the press arm, butterfly arms, squat arm, leg lever, lat bar or nylon strap while weights are raised. The weights will fall with great force.
9. Do not use the VKR station when either weight stack is in use.
10. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
Always disconnect the lat bar from the home
11.
gym system when performing an exercise that does not use the lat bar.
12. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
13. It is the responsibility of the owner to ensure that all users of this home gym system are adequately informed of all warnings and pre­cautions.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®8530 home gym system. The WEIDER®8530 offers a selec­tion of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER results you want.
For your benefit, read this manual carefully before using the home gym system. If you have questions
®
8530 will help you to achieve the specific
ASSEMBLED DIMENSIONS: Height: 74 in. Width: 60 in. Length: 54 in.
after reading this manual, call our Customer Service Department at 1-888-936-4266, Monday through Friday, 8h00 until 18h00 Eastern Time (excluding holi­days). To help us assist you, please note the product model number and serial number before calling. The model number is WESY8530C2. can be found on a decal attached to the home gym system (see the front cover of this manual).
Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.
The serial number
Lat Bar
High Pulley Station
Butterfly Arms
VKR Arms
Backrest
Weight Stacks
Weight Pin
Squat Arm
Press Arm
Leg Lever
Low Pulley Station
Foot Plate
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ASSEMBLY
Before beginning assembly following information and instructions:
Place all parts of the home gym system in a
cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
• Assembly is divided into five stages: 1) frame assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and back­rest assembly, and 5) VKR assembly. The hard­ware for each stage is packaged separately.
• Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage.
For help identifying the small parts used in assembly,
CHART located in the center of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
use the PART IDENTIFICATION
, carefully read the
As you assemble the home gym system, be sure
that all parts are oriented as shown in the draw­ings.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the infor­mation in the box above.
Press a 2” Inner Cap (27) into the indicated end of the Stabilizer (5). Press 2” Outer Caps (51) onto the other two locations on the Stabilizer. Press a 2” Inner Cap into the end of the Base (4).
Insert four 5/16” x 2 1/2” Carriage Bolts (1) up through the Stabilizer (5).
Attach the Base (4) to the Stabilizer (5) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16” Nylon Locknuts (3). Do not tighten the Nylon Locknuts
yet.
Slide the VKR Upright (74) and the Squat
FRAME ASSEMBLY
Arm Upright (56) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Stabilizer (5). The
high side of the brackets on the VKR Upright and Squat on the side shown.
Nylon Locknuts (3) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
Arm Upright should be
Hand-tighten four 5/16”
1
56
High Side
74
3
51
3
51
11
8
5
1
1
3
27
4
27
5
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2. Insert two 5/16” x 2 1/2” Carriage Bolts (1) up through the Base (4).
2
27
Slide the Front Upright (42) onto the 5/16” x 2 1/2” Carriage Bolts (1) in the Base (4). Hand-tighten a 5/16” Nylon Locknut (3) onto each Carriage Bolt.
Nylon Locknuts yet.
Press a 1” Inner Cap (6) into the Front Upright (42). Press a 2” Inner Cap (27) into the Squat Upright (56). Press a 2” Inner Cap into the VKR Upright (74).
3. Press a 2” Inner Cap (27) into the end of the Top Frame (55). Press a 1 3/4” Inner Cap (44) into each end of the crossbar on the Top Frame. Press two Inner Caps (96) into the top of the crossbar.
Do not tighten the
27
56
74
42
6
3
4
1
3
11
27
55
3
8
96
Attach the Top Frame (55) to the Front
FRAME ASSEMBLY
Upright (42) with two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat Washers (8), and two 5/16” Nylon Locknuts (3).
Attach the Top Frame (55) to the VKR Upright (74) and the Squat Upright (56) with two 5/16” x 2 3/4” Bolts (1 Locknuts (3).
Tighten all of the 5/16” Nylon Locknuts (3) used in steps 1–3.
4. Set two Weight Bumpers (19) on the bracket on the Base (4) as shown. Set two Weight Bumpers (19) on the bracket on the Stabilizer (5).
Stack eight W
eight Bumpers (19). Be sure that the pin
W
grooves are all on the same side of each stack of Weights.
Be careful not to tip either stack of Weights (25) until step 6 is complete.
1) and two 5/16” Nylon
eights (25) onto each set of
4
5
11
74
25
Bracket
19
56
Pin
Grooves
Bracket
4
25
44
Crossbar
44
3
42
Pin
Grooves
19
6
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5. Press a Weight Tube Bumper (64) into the end of a Weight Tube (63). Insert the Weight
ube into the front stack of Weights (25). Be
T
sure that the pins on the Weight Tube are sitting in the pin grooves in the top Weight.
Lubricate the inside of the holes in a Top Weight (65). Set the Top Weight onto the front stack of Weights (25). Insert both Long Weight Guides (62) into the stack of Weights.
Be sure that the holes in the Weight Guides are at the top, as shown.
5
Holes
Lubricate
62
65
Pin
63
64
25
6. Press a Weight Tube Bumper (64) into the end of the other Weight Tube (63). Insert the Weight Tube into the rear stack of Weights
Be sure that the pins on the Weight
(25).
Tube are sitting in the pin grooves in the
FRAME ASSEMBLY
top Weight.
Lubricate the inside of the holes in the other Top Weight (65). Set the Top Weight onto the rear stack of Weights (25). Insert both Short
eight Guides (73) into the stack of W
W
Be sure that the holes in the W Guides are at the top, as shown.
eight
eights.
6
Lubricate
65
63
64
Holes
73
Pin
25
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7. Attach the upper ends of the Long Weight Guides (62) to the Top Frame (55) with a 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3).
Be sure that the Pulley Bracket (20) is in front of the right Long Weight Guide (62) as shown.
7
61
60
361
3
55
Attach the upper ends of the Short Weight Guides (73) to the Top Frame (55) with a 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers
FRAME ASSEMBLY
(61), and a 5/16” Nylon Locknut (3).
8. Press a 1” x 7/8” Plastic Bushing (90) onto each welded spacer on the Press Frame (17). Slide the Press Frame into place onto the Base (4).
Plastic Bushings should fit on each end of the indicated tube in the Base. Make sure that the pulleys are on the side shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the Press Frame (17) to the Base (4) with the 3/8” x 8” Bolt and a 3/8” Nylon Locknut (21).
9. Wet the handle of one Press Arm (46) with soapy water. Slide a 5” Plastic Grip (83) onto the handle. Press a 1” Round Inner Cap (49) into the other end of the handle. Press a 1 3/4” Inner Cap (44) into the Press Arm.
Note: This will be a tight fit. The
73
8
4—Tube
9
60
20
21
62
59
17
Lubricate
Welded
Spacers
90
44
49
83
Handle
Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same manner.
ARM ASSEMBLY
10. Identify the Right Arm (48) and the Left Arm (47). Note the position of the welded bracket on each Arm.
important for step 11.
Attach a “V”-Pulley (50) and a Long Cable Trap (31) to the Right Arm (48) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (50) and a Long Cable
rap (31) to the Left
T manner
Arm identification is very
Arm (47) in the same
.
10
W Bracket
elded
48
46
31
50
86
46
22
3
17
31
50
47
21
8
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11. Lubricate both axles on the Top Frame (55).
Slide the Right
Be careful not to confuse the Right Arm with the Left the “V” Pulley (50) to identify the Right Arm. Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round Cover Cap (70) onto the axle.
the teeth on the Retainers bend toward the Round Cover Cap, as shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Inner Caps (44) into the lower ends of the Left and Right Arms (47, 48). Wet the lower end of each Arm with soapy water. Slide a 10” Pad (45) onto the lower end of each Arm.
Arm (48) onto the right axle.
Arm (47); note the position of
Be sure that
11
44
50
55
48
Bracket
Axle—
Lubricate
69
70
47
45
44
55—Axle
12. Press two 1” x 2” Inner Caps (87) into the indicated end of the Squat Arm (84).
Attach the Squat Arm (84) to the VKR Upright
ARM ASSEMBLY
(74) with a 3/8” x 5 1/2” Bolt (93) and a 3/8” Nylon Locknut (21).
ed bracket is pointing down as shown.
Wet the ends of the Squat Arm (84) with soapy water. Slide the two Squat Arm Pads (85) onto the Squat Arm.
Attach a Handle (82) to one side of the Squat Arm (84) with a 5/16” x 2 1/2” Bolt (22), two 5/16” Flat Washers (8), a 1/2” x 17/32” Spacer (91), and a 5/16” Nylon Locknut (3).
Wet the Handle (82) with soapy water. Slide a 5” Plastic Grip (83) onto the Handle. Press a 1” Round Inner Cap (49) into the other end of the Handle.
Be sure that the indicat-
12
21
45
74
83
Bracket
93
82
8
69
70
22
3
91
84
49
85
87
82
85
Assemble another Handle (82) to the other side of the Squat
.
ner
Arm (84) in the same man
-
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During steps 13 to 25, refer to the CABLE DIA­GRAM on page 19 of this manual. Identify the three cables by their lengths, and note the positions of the cable traps. IMPORTANT: Do not overtighten the bolts and nuts securing the pulleys. The pulleys must turn freely.
13. Locate the Medium Cable (58). Route the Medium Cable around the indicated 3 1/2” Pulley (15) attached to the Top Frame (55).
Be sure that the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook. Tighten
the 3/8” x 3 3/4” Bolt (88) and the 3/8” Nylon Locknut (not shown).
14. Wrap the Medium Cable (58) around a “V”­Pulley (50). Attach the “V”-Pulley and a Long Cable Trap (31) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21). Be sure
that the Long Cable Trap is positioned to hold the Cable in place.
13
14
Ball
55
Hook
86
15
31
58
88
58
86
31
50
Route the Medium Cable (58) around the “V”­Pulley (50) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and that the Long Cable Trap (31) holds the Cable in place.
(86) and the 3/8” Nylon Locknut (not shown).
15. Route the Medium Cable (58) around the “V”­Pulley (50) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”­Pulley and that the Long Cable Trap (31) is positioned to hold the Cable in place.
CABLE ASSEMBLY
Tighten the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon Locknut (not shown).
Route the Medium Cable (58) around the 3 1/2” Pulley (15) attached to the Pulley Bracket (20).
the groove of the Pulley and that the Cable
rap (66) holds the Cable in place.Tighten
T
the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (not shown). Tighten the 5/16" x 5” Bolt (68) and the 5/16" Nylon Locknut (not shown). Be sure that the Pulley Bracket swivels freely
16. See the inset drawing. Attach a 3 1/2” Pulley (15) and a Cable Trap (66) to the upper hole in the Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21).
sure that the Cable Trap is inside the Long “U”-Bracket. (Note: This may come pre­assembled.)
Route the Medium Cable (58) through the 3 1/2” Pulley (15) and Long “U”-Bracket (57) shown in the inset drawing.
Cable is in the groove of the Pulley and that the Cable and Pulley move smoothly.
Tighten the 3/8” x 2 1/2” Bolt
Be sure that the Cable is in
Be sure that the
Be
Bracket 21
42
50
47
15
68
20
66
21
58
16
.
15
58
15
66
21
12
57
31
86
15
50
48
58
57
10
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17. Route the Medium Cable (58) around the
12
3
6
9
3 1/2” Pulley (15) attached to the bracket on
Top Frame (55). Tighten the 3/8” x 2” Bolt
the (12) and the 3/8” Nylon Locknut (21). (Note: This Pulley is pre-assembled. It has been shown disassembled for easy part identifica-
Be sure that the Cable is in the
tion.)
groove of the Pulley and that the Cable and Pulley move smoothly.
17
55
Bracket
15
12
58
18. Remove the 3 1/2” Low Pulley (95) from the Press Frame (17). Reattach the Pulley with the 5/8” x 9/16” Spacer (7) between the Pulley and the Press Frame.
Hand-tighten
the 3/8” Nylon Locknut (21).
Locate the Short Cable (23). Route the
Short Cable under the 3 1/2” Low Pulley (95).
Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. Tighten the 3/8” Nylon Locknut (21)
and 3/8” x 3 3/4” Bolt (88).
Route the Short Cable (23) around the 3 1/2” Pulley (15) attached to the lower hole in the Front Upright (42). Be sure that the Cable
Trap (not shown) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. Tighten the
3/8” Nylon Locknut (21) and 3/8” x 3 3/4” Bolt (not shown).
19. Route the Short Cable (23) around the 3 1/2”
CABLE ASSEMBLY
Pulley (15) attached to the upper hole in the Press Frame (17). Be sure that the Cable
Trap (66) is in the “3 o’clock” position and that the Cable is routed around the Pulley as shown. Tighten the 3/8” Nylon Locknut
(21) and 3/8” x 3 1/2” Bolt (not shown).
18
19
21
42
21
42
21
17
17
15
23
15
15
23
Crossbar
21
66
9
88
Ball
7
95
21
Route the Short Cable (23) around the 3 1/2” Pulley (15) attached to the upper hole in the Front Upright (42). Be sure that the Cable
rap (not shown) is turned to hold the
T Cable in place and that the Cable is routed around the Pulley as shown. Tighten the
3/8” Nylon Locknut (21) and 3/8” x 3 3/4” Bolt (not shown).
20. Attach the end of the Short Cable (23) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat W
not tighten the 1/4” Nylon Locknut. It should be threaded onto the Cable only a couple of turns.
asher (10).
Do
20
2
57
10
23
11
Page 12
21. Attach the Medium Cable (58) to a Small “U”­Bracket (71) with a 1/4” Nylon Locknut (2) and a 1/4” Flat W
the 1/4” Nylon Locknut. It should be threaded onto the Cable only a couple of turns.
Attach the Small “U”-Bracket (71) to the indi­cated Weight Tube (63) with a 5/16” x 1 3/4” Bolt (24) and a 5/16” Nylon Locknut (3).
asher (10). Do not tighten
21
58
71
24
3
63
10
CABLE ASSEMBLY
Locate the Long Cable (72). Attach the Long
22. Cable to the other Small “U”-Bracket (71) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not tighten the 1/4” Nylon
Locknut. It should be threaded onto the Cable only a couple of turns.
Attach the Small “U”-Bracket (71) to the indi­cated Weight Tube (63) with a 5/16” x 1 3/4” Bolt (24) and a 5/16” Nylon Locknut (3).
22
3
71
2
72
24
63
10
2
12
Page 13
23. Route the Long Cable (72) around the 3 1/2” Pulley (15) on the Top Frame (55). Tighten the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (not shown).
See inset drawing. Wrap the Long Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the bracket on the Stabilizer (5) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21).
Cable Trap is turned to hold the Cable in place.
Be sure that the
23
15
21
55
72
15
12
72
66
5
15
21
24. Wrap the Long Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable Trap (66) to the Squat Arm (84) with the 3/8” x 2 1/4” Bolt (94) and a 3/8” Jam Nut (92).
CABLE ASSEMBLY
sure that the 3/8” Jam Nut is on the side shown and that the Cable Trap is posi­tioned to hold the Cable in place.
Be
24
94
66
5
21
15
84
92
Bracket
72
13
Page 14
25. See inset drawing A. Note: The inset draw­ing shows the view from the other side of
rap the Long
Trap (31) to
Slide the end of
CABLE ASSEMBLYSEAT ASSEMBLY
the Squat
Cable (72) around a “V”-Pulley (50). Attach the “V”-Pulley and a Long Cable the top hole in the Squat Arm Upright with the 3/8” x 5” Bolt (67), the 5/8” x 3/8” Spacer (76), a 3/8” Flat Washer (9), and a 3/8” Nylon Locknut (21).
(31) as shown.
See inset drawing B. Note: The inset draw­ing shows the view from the other side of the Squat Arm Upright (56).
the Long Cable (72) onto the end of the 3/8” x 2 1/4” Bolt (94). Thread another 3/8” Jam Nut (92) onto the Bolt. Do not tighten the sec-
ond Jam Nut. There must be room between the two Jam Nuts for the end of the Cable to pivot.
Arm Upright (56). W
Position the Long Cable Trap
25
72
50
56
Insets show view
from other side
21
9
76
B
92
72
50
A
72
67
31
94
26. Attach the Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10).
27. Press a 1 1/2” Inner Cap (32) into the Seat Frame (36).
Insert a 1/4” x 2” Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two 1/4” x 3/4” Screws (18).
Insert the 1/4” x 2” Carriage Bolt (38) through the indicated hole in the Seat Frame (36). Tighten a 1/4” Nylon Locknut (2) with a 1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the Seat Frame (36) with a 1/4” Flat W and a 1/4” x 2” Machine Screw (81).
asher (10)
26
27
43
13
36
10
81
42
10
41
38
37
32
18
2
14
Page 15
28. Press a 1 1/2” Inner Cap (32) into the Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach the Leg Lever (29) to the Seat Frame (36) with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon Locknut (3).
28
36
3
33—Lubricate
Insert the 3/8” x 2” Eyebolt (35) into the Leg Lever (29) from the direction shown. Tighten a 3/8” Nylon Locknut (21) with a 3/8” Flat Washer (9) onto the Eyebolt.
29. Rest the Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the Seat Frame to the Front Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
SEAT ASSEMBLY
30. Press two 3/4” Round Inner Caps (34) into each 13 1/2” Pad Tube (28).
Insert one 13 1/2” Pad Tube (28) into the Seat Frame (36). Slide a 6” Pad (30) onto each end of the Pad Tube.
29
30
14
Pin
35
36
29
9
21
32
42
40
36
34
30
28
Insert the other 13 1/2” Pad Tube (28) into the Leg Lever (29). Slide a 6” Foam Pad (30)
ube.
onto each end of the Pad
31. Press 1 1/2” Inner Caps (32) into the ends of the Left VKR Arm (80).
Attach the Left VKR Arm (79) and the Right
Arm (80) to the VKR
VKR two 5/16” x 3” Bolts (75) and two 5/16” Nylon Locknuts (3).
Arm (79) and the Right VKR
T
Upright (74) with
VKR ASSEMBLY
15
31
32
80
30
34
29
74
75
79
3
32
Page 16
32. Wet the handle on the Right VKR Arm (80) with soapy water onto the Handle. Press a 1” Round Inner Cap (49) into the bottom of the handle.
Attach a 5” Plastic Grip (83) and a 1” Round Inner Cap (49) to the handle on the Left VKR Arm (79) in the same manner
. Slide a 5” Plastic Grip (83)
.
32
49
83
80
79
83
33. Attach a VKR Armrest (78) to the Right VKR Arm (80) with two 1/4” x 2” Machine Screws (81) and two 1/4” Flat Washers (10).
VKR ASSEMBLY
DECALS
Attach a VKR Armrest (78) to the Left VKR Arm (79) in the same manner.
Attach the VKR Backrest (77) to the VKR Upright (74) with two 1/4” x 2 1/2” Screws (43) and two 1/4” Flat Washers (10).
34. Remove the decals from the Decal Sheet (not shown) and apply them to the home gym sys­tem in the locations shown:
A—8530
B—HIGH PULLEY C—BUTTERFLY D—MILITARY PRESS
E—SQUAT STATION
F —BENCH PRESS G—LEG DEVELOPER
LOW PULLEY
H
VKR
I
Make sure that all parts have been properly tight
The use of the remaining parts will be
ened. explained in HOW TO USE THE HOME GYM SYSTEM, beginning on page 17 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly problem.
properly installed, they may be damaged when heavy weight is used. See the CABLE DIA­GRAM on page 20 of this manual for proper cable routing. If there is any slack in the cables, the cables should be tightened. See TROUBLESHOOTING AND MAINTENANCE on page 19.
IMPORTANT: If the cables are not
, find and correct the
33
78
77
34
I
-
80
74
10
10
81
B
A
H
43
79
78
C
D
E
F
G
16
Page 17
HOW TO USE THE HOME GYM SYSTEM
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the cor­rect starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
The WEIDER 8530 features two weight stacks. The front weight stack is connected to the upper and lower pulleys, the press arm, and the butterfly arms. The rear weight stack is connected to the squat arm.
To change the weight setting of either weight stack, insert a Weight Pin (26) under the desired Weight (25). Insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting of either weight stack can be changed from 6.5 pounds to 106.5 pounds, in increments of 12.5 pounds.
the cables and pulleys, the actual amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 18 to find the approximate amount of resistance at each weight station.
Note: Due to
26
25
25
26
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Medium Cable (58) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Medium Cable with two Cable Clips. Adjust the
length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (39) can be attached in the same manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
ATION
THE LOW PULLEY
Attach the Lat Bar (54) to the Short Cable (23) with a Cable Clip (53). For some exercises, the Chain (52) should be attached between the Lat Bar and the Short Cable with two Cable Clips. Adjust the length
of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
ST
58
23
53
53
52
53
54
39
52
53
The Nylon Strap (39) can be attached in the same manner
.
17
54
39
Page 18
ATTACHING AND REMOVING THE SEAT
o attach the Seat (13), set the bracket on the Seat
T Frame (36) onto the indicated pins on the Front Upright (42). Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40).
Attach the Seat Frame to the Front
40
42
36
13
For some exercises, the Seat (13) must be removed. First, be sure that the chain is not attached to the leg lever. Next, remove the Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame (36). Lift the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (29), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEAT above.)
Attach one end of the Chain (52) to the Short Cable (23) with a Cable Clip (53). Attach the other end of the Chain to the Eyebolt (35) with a Cable Clip.
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm.
14
23
53
53
52
29
35
WEIGHT PRESS ARM BUTTERFLY ARM LEG LEVER HIGH PULLEY LOW PULLEY SQUAT ARM
TES
PLA
op
T
1 45 22 36 28 54 52
2
3
4 128 48 96 72 147 114
5
6 184 69 137 103 209 157
7
8 247 91 176 138 269 194
(lbs.)
20
70
99 42 75 60 115 101
153
204
(lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
10
33
60
79
15
54
115 90 175 136
146 126 223 174
14 24 31
44
82 75
18
Page 19
TROUBLESHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened.
Tightening the Medium and Short Cables
If any slack is felt when using the front weight stack, both the Medium Cable (58) and the Short Cable (23) will need to be tightened. Insert the weight pin into the middle of the weight stack. Slack can be removed from these cables three ways:
See drawing 1. Tighten the 1/4” Nylon Locknut (2) that connects the end of the Short Cable (23) to the Long “U”­Bracket (57).
See drawing 1. Move the 3 1/2” Pulley (15) to the other hole in the Long “U”-Bracket (57). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley, and Long “U”-Bracket. Re-attach the Pulley and Cable Trap. Be sure that the Cable Trap is in the proper position and that the Cable and Pulley move smoothly.
See drawing 2. Tighten the 1/4” Nylon Locknut (2) that connects the end of the Medium Cable (58) to the Small “U”-Bracket (71).
Tightening the Long Cable
1
58
66
21
2
2
72
71
2
15
57
12
23
58
71
2
If any slack is felt when using the rear weight stack, the Long Cable (72) will need to be tightened. Insert weight pin into the middle of the weight stack. Slack can be removed from these cables two ways:
See drawing 2. Tighten the 1/4” Nylon Locknut (2) that connects the end of the Long Cable (72) to the Small “U”­Bracket (71).
See drawing 3. Move the “V”-Pulley (50) to another hole in the Squat Arm Upright (56). Remove the 3/8” Nylon Locknut (21) and the 3/8” x 5” Bolt (not shown) from the Long Cable Trap (not shown), and Pulley. Re-attach the Pulley and Cable Trap. Be sure that the Cable trap is in the proper position and that the Cable and Pulley move smoothly.
Do not overtighten the cables, or the top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. If the cables
need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
the
3
56
21
50
19
Page 20
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Long Cable (72), the Medium Cable (58), and the Short Cable (23). Use the diagram to be sure that the three cables and cable traps have been assembled cor­rectly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The insets show the proper positioning of the cable traps. The cable traps should be positioned so that the cables will not come of
f the pulleys.
Be sure that the cable traps do not touch or bind the cables.
1
2
—High Pulley
2
Long Cable (72)
6—
4
Squat Arm Bracket
7
5
6
Medium Cable (58)
5
—Long “U”-Bracket
3
4
TOP VIEW
Short Cable (23)
5—This side of Pulley
3
1—Rear Weight
Stack
must be against the Squat
Arm Upright
8
20
Front W Stack
eight
4
3
2
1
—Low Pulley
Page 21
NOTES
21
Page 22
NOTES
22
Page 23
ORDERING REPLACEMENT PARTS
To order replacement parts, call our Customer Service Department toll-free at 1-888-936-4266, Monday through Friday 8h00 until 18h30 Eastern following information:
• the MODEL NUMBER of the product (WESY8530C2)
Time (excluding holidays). When ordering parts, please be prepared to give the
• the NAME of the product (WEIDER
• the SERIAL NUMBER of the product (see the front cover of this manual)
• the KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST in the center of this manual)
®
8530 weight system)
ICON
of Canada, Inc. 900 de l’Industrie St-Jérôme, Québec Canada, J7Y 4B8
PLACE STAMP
HERE
23
Page 24
LIMITED WARRANTY
®
of
/du Canada Inc.
ICON OF CANADA, INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, mis­use, improper or abnormal usage or repairs not provided by an ICON authorized service center, to prod­ucts used for commercial or rental purposes, or to products used as store display models. No other war­ranty beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con­nection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The war­ranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from province to province or so specified by the retailer of your equipment.
All
ICON OF CANADA, INC., 900 de l’Industrie, St. Jerôme, QC J7Y 4B8
IMPORTANT: MAIL WITHIN 14 DAYS OF PURCHASE NAME: ADDRESS: COUNTY MODEL
:
NO.
SERIAL
RETAILER NAME:
1) Primary user(s) of product:
o Male o Female o Family
Age of primary user:
2)
o 0–24 o 35–44 o 55–64 o 25–34 o 45–54 o 65 and over
Annual household income:
3)
o 0–9,999 o 15,000–19,999 o 10,000–14,999 o 20,000+
4) How many times a week do you exercise?
o Less than 3 times o 3 times or more
5) Have you ever purchased an ICON product before? es
o Y
Where did you first see or hear about
6)
o Magazine o Friend/relative o Newspaper Ad o Store o Other
7) What was the primary reason for purchasing this ICON product?
o Store Employee o Television Ads o Colour o Electronic Features o Magazine Ads o Price o Product Design o Product Innovation o Other Features
o No
ICON
products?
PHONE:
POSTCODE:
NO.
RETAILER ADDRESS:
PRODUCT WARRANTY REGISTRATION
PURCHASE DA
8) Did you consider purchasing fitness equipment from another manufacturer?
o No o Yes
What other manufacturer?
9) Based on your impression of what you have purchased, would you buy another ICON product?
o Ye s o No o No Opinion
If not, what other brand equipment would you purchase?
10) What other type of exercise equipment do you own?
o Bicycle o Exercise Cycle o Treadmill o Home Gym o Weight Bench o Stepper o Cardio Glide o Other
11) Which type of magazines do you read regularly?
o Sports o Fitness o Motoring o Business o Computer o General
12) Do you wish to be sent further bulletins about ICON products?
o Ye s o No
TE:
THANK YOU FOR YOUR TIME
© 2002 ICON of Canada, Inc.
Part No. 185282 R1202A Printed in Canada © 2002 ICON Health & Fitness, Inc.
Page 25
REMOVE THIS PART IDENTIFICATION CHART
FROM THE MANUAL
This chart is provided to help you identify the small parts used in assembly. Important: Some parts may have been pre-assembled for shipping purposes. If you cannot find a part in the parts bags, check to see if it has been pre-assembled. The number in parenthesis below each part refers to the key number of
the part. The second number refers to the quantity needed for assembly.
Note: Assembly is divided into five stages: 1) frame assem­bly, 2) press and butterfly arm assembly, 3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly. The hardware for each stage is packaged sepa­rately. WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THE PARTS BAG LABELED FOR THAT ASSEM­BLY STAGE.
Page 26
1" Round Inner Cap (49)
1" Round Cover Cap (70)
3/4" Round Inner Cap (34)
1/2" x 3/4" Spacer (61)
3/8" x 2" Eyebolt (35)
1 1/2" Inner Cap (32)
1 3/4" Inner Cap (44)
2" Inner Cap (27)
2" Outer Cap (51)
1" Inner Cap (6)
1" x 2" Inner Cap (87)
1/2" x 17/32" Spacer (91)
5/8" x 9/16" Spacer (7)
5/8" x 5/8" Spacer (76)
1" Inner Cap (98)
Page 27
5/16" Nylon Locknut (3)
1/4" Flat Washer (10)
5/16" Flat Washer (8)
3/8" Flat Washer (9)
1/4" x 2 1/2" Screw (43)
3/8" Nylon Locknut (21)
1/4" x 2" Machine Screw (81)
3/8" Jam Nut (92)
5/16" x 2 1/2" Carriage Bolt (1)
5/16" x 2 3/4" Carriage Bolt (14)
3/8" x 2" Bolt (12)
5/16" x 2 1/2" Bolt (22)
3/8" x 2 1/2" Bolt (86)
1/4" x 2" Carriage Bolt (38)
5/16" x 2 3/4" Bolt (11)
5/16" x 2 1/4" Bolt (33)
3/8" x 5" Bolt (67)
3/8" x 1 3/4" Bolt (24)
5/16" x 3" Bolt (75)
1/4"
Nylon Locknut (2)
Page 28
1" Retainer (69)
3/8" x 3 1/2" Bolt (16)
1/4" x 3/4" Screw (18)
5/16" x 5" Bolt (68)
3/8" x 3 3/4" Bolt (88)
3/8" x 8" Bolt (59)
Cable Clip (53)
1 1/4" x 2 1/2" Plastic Bushing (89)
1" x 7/8" Plastic Bushing (90)
5/16" x 6" Bolt (60)
3/8" x 5 1/2" Bolt (93)
3 1/2" Pulley (15)
(Not shown to scale)
"V"-Pulley (50)
(Not shown to scale)
Page 29
PART LIST—Model No. WESY8530C2 R1202A
Key No. Qty. Description
1 6 5/16” x 2 1/2” Carriage Bolt 2 3 4 1 Base 5 1 Stabilizer 6 1 1” Inner Cap 7 1 5/8” x 9/16” Spacer 8 7 5/16” Flat Washer
9 6 3/8” Flat Washer 10 13 1/4” Flat Washer 11 7 5/16” x 2 3/4” Bolt 12 5 3/8” x 2” Bolt 13 1 Seat 14 1 5/16” x 2 3/4” Carriage Bolt 15 16 1 3/8” x 3 1/2” Bolt 17 1 Press Frame 18 2 1/4” x 3/4” Screw 19 4 Weight Bumper 20 1 Pulley Bracket 21 17 3/8” Nylon Locknut 22 6 5/16” x 2 1/2” Bolt 23 1 Short Cable 24 2 5/16” x 1 3/4” Bolt 25 16 Weight 26 2 Weight Pin 27 5 2” Inner Cap 28 2 13 1/2” Pad Tube 29 1 Leg Lever 30 4 6” Pad 31 4 Long Cable Trap 32 4 1 1/2” Inner Cap 33 1 5/16” x 2 1/4” Bolt 34 4 3/4” Round Inner Cap 35 1 3/8” x 2” Eyebolt 36 37 1 Seat Plate 38 1 1/4” x 2” Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 4 1/4” x 2 1/2” Screw 44 6 1 3/4” Inner Cap 45 2 10” Pad 46 47 1 Left Arm 48 1 Right Arm 49 6 1” Round Inner Cap
4 1/4” Nylon Locknut
26 5/16” Nylon Locknut
10 3 1/2” Pulley
1 Seat Frame
2 Press Arm
Key No. Qty. Description
50 4 “V”-Pulley 51 52 53 2 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Squat Arm Upright 57 1 Long “U”-Bracket 58 1 Medium Cable 59 1 3/8” x 8” Bolt 60 2 5/16” x 6” Bolt 61 4 1/2” x 3/4” Spacer 62 2 Long Weight Guide 63 2 Weight Tube 64 65 2 Top Weight 66 7 Cable Trap 67 1 3/8” x 5” Bolt 68 1 5/16” x 5” Bolt 69 4 1” Retainer 70 2 1” Round Cover Cap 71 2 Small “U”-Bracket 72 1 Long Cable 73 2 Short Weight Guide 74 1 VKR Upright 75 2 5/16” x 3” Bolt 76 1 5/8” x 3/8” Spacer 77 1 VKR Backrest 78 2 VKR Armrest 79 1 Left VKR Arm 80 1 Right VKR Arm 81 5 1/4” x 2” Machine Screw 82 2 Handle 83 8 5” Plastic Grip 84 1 Squat Arm 85 86 3 3/8” x 2 1/2” Bolt 87 2 1” x 2” Inner Cap 88 4 3/8” x 3 3/4” Bolt 89 2 1 1/4” x 2 1/2” Plastic Bushing 90 2 1” x 7/8” Plastic Bushing 91 2 1/2” x 17/32” Spacer 92 2 3/8” Jam Nut 93 1 3/8” x 5 1/2” Bolt 94 1 3/8” x 2 1/4” Bolt 95 96 2 Inner Cap
# 1 User’s Manual # 1 Exercise Poster
2 2” Outer Cap 1 Chain
2 Weight Tube Bumper
2 Squat Arm Pad
1 3 1/2” Low Pulley
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Page 30
68
3
20
21
15
66
12
27
83
78
80
75
75
10
81
77
32
83
78
79
3
10
43
74
11
11
3
51
1
1
27
19
51
21
5
25
64
26
12
66
15
63
65
24
2
71
72
3
67
31
50
76
21
56
54
83
83
52
53
39
21
93
92
15
94
84
3
8
8
22
49
82
83
87
85
22
8
8
3
82
83
87
60
27
21
15
55
12
11
8
15
12
44
88
15
58
21
44
21
3
61
62
24
3
58
71
2
65
63
21
15
12
2
57
23
64
25
26
19
21
9
3
3
49
6
22
46
46
16
3
9
15
21
59
23
21
17
27
1
4
1043
41
42
21
3
50
31
86
70
69
69
70
21
47
44
45
44
45
48
50
31
86
13
40
38
37
18
32
34
30
28
3
49
83
33
10
2
36
14
88
15
29
35
30
34
34
30
28
21
9
32
30
34
3
3
73
3
60
61
10
10
66
96
96
81
88
44
44
83
66
66
66
72
10
90
89
89
7
27
49
3
11
11
8
8
91
91
66
9
32
95
EXPLODED DRAWING—Model No. WESY8530C2 R1202A
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