Weider WESY85070 User Manual

USER'S MANUAL
QUESTIONS?
As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac­tion through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
Model No. WESY85070 Serial No.
Write the serial number in the space above for future reference.
Patent Pending
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Serial Number Decal (Under Seat)
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART IDENTIFI­CATION CHART before beginning assembly.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.
1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.
2. Read all instructions in this manual and in the accompanying literature before using the home gym system.
3. Use the home gym system only on a level
surface. Place a mat beneath the home gym system to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under 12 and pets away from
the home gym system at all times.
6. Never release the arms, leg lever, lat bar, or
nylon strap while weights are raised. The weights will fall with great force.
7. Keep hands and feet away from moving
parts. Always wear athletic shoes for foot protection.
8. Always stand on the foot plate when per­forming an exercise that could cause the home gym system to tip.
9. The home gym system is intended for use by only one person at a time; the maximum user weight is 250 pounds.
10. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
11. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar.
12. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
13. The home gym system is intended for home use only. Do not use the home gym system in any commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 77 in. Width: 39 in. Length: 48 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Arms
Weight Stack
Backrest
Weight Pin
Thank you for selecting the versatile WEIDER¨8507 Training System. The WEIDER 8507 offers an impres­sive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER 8507 will help you to achieve the specific results you want.
For your safety and benefit, read this manual care­fully before using the WEIDER¨8507 Training System. If you have additional questions, please call
our Customer Service Department toll-free at 1-800­999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY85070. The serial number can be found on a decal attached to the WEIDER 8507 (see the front cover of this manual).
Before reading further, please look at the drawing below and familiarize yourself with the parts that are labeled.
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ASSEMBLY
Assembly requires two people. Due to the size
and weight of the home gym system, assemble it in the location where it will be used.
¥ Place all parts of the home gym system in a
cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
¥ Before beginning, read each assembly step and
look at each drawing carefully.
¥ For help identifying small parts used in assembly,
refer to the PART IDENTIFICATION CHART attached to the center of this manual.
¥ During assembly, be sure that all parts are orient-
ed as shown in the drawings.
¥ Tighten all parts as you attach them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
¥ Two (2) adjustable wrenches
¥ One (1) phillips screwdriver
¥ One (1) rubber mallet
¥ Lubricant, such as grease or petroleum jelly,
and soapy water are also required.
To simplify assembly, the following tools are recom­mended: A socket set, open or closed wrenches, or ratchet wrenches.
1. Before you begin, make sure that you have
carefully read the instructions at the top of this page.
Press a 2Ó Square Outer Cap (88) onto each end of the Stabilizer (71). Press a 2Ó Square Outer Cap onto each side of the Base (4). Press a 2Ó Square Inner Cap (27) into the end of the Base.
Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up through the Stabilizer (71). Insert two 5/16Ó x 2 1/2Ó Carriage Bolts up through the Base (4).
Slide the indicated end of the Base (4) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Stabilizer (71). Tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt.
2. Set two Weight Bumpers (19) onto the Base (4) as shown.
Slide the Weight Guides (72) into the Base (4). Attach each Weight Guide to the Base with a 5/16Ó x 2 3/4Ó Bolt (11), two 5/16Ó Washers (8), two 1/2Ó x 1/2Ó Spacers (65), and a 5/16Ó Nylon Locknut (3).
1
88
88
88
4
1
19
3
8
8
8
11
65
65
72
71
3
1
27
2
4
5
3. Slide six Weights (25) on the Weight Guides (72). Be sure that all of the Weights are turned so the pin grooves are on the indicated side.
4. Press the 1 1/4Ó Square Inner Cap (57) into the Front Upright (42).
Attach the 1Ó Plastic Stop (64) to the center hole in the Stop Bracket (63) with a 5/16Ó x 1 1/2Ó Bolt (24) and 5/16Ó Nylon Locknut (3).
Attach the Stop Bracket (63) to the Front Upright (42) with a 5/16Ó x 2Ó Bolt (61), 5/16Ó Flat Washer (8), and 5/16Ó Nylon Locknut (3).
Slide the Front Upright (42) onto the two 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Base (4). Thread two 5/16Ó Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet.
3
4
25
72
Pin Grooves
42
1
4
3
61
8
57
64
24
63
3
6
5. Press the Weight Tube Bumper (79) into the end of the Weight Tube (80). Slide the Top Weight (77) onto the Weight Tube. Be sure that the pins on the Weight Tube are resting in the pin grooves under the Top Weight.
Locate the Short Cable (23). Attach the Short Cable to the Weight Tube (80) with a 5/16Ó x 1 1/2Ó Bolt (24) and a 5/16Ó Nylon Locknut (3).
6. Lubricate the insides of the holes in the Top Weight (77). Slide the Top Weight onto the stack of Weights (25).
7. Press two 2Ó
Square
Inner Caps (27) into the Top
Frame (67).
Attach the Top Frame (67) to the Front Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11), the Support Plate (6), and two 5/16Ó Nylon Locknuts (3). Do not tight-
en the Nylon Locknuts yet.
Attach the Top Frame (67) to the Stop Bracket (63) with a 5/16Ó x 2 3/4Ó Bolt (11), 5/16Ó Flat Washer (8), and 5/16Ó Nylon Locknut (3). Do not tighten
the Nylon Locknut yet.
7
5
6
23
77
3
80
79
Lubricate
24
Pins
77
25
8
42
63
3
3
6
11
11
67
27
27
7
8. Attach the upper ends of the Weight Guides (72) to the Top Frame (67) with the 5/16Ó x 6Ó Bolt (74), two 1/2Ó x 3/4Ó Spacers (73), and a 5/16Ó Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 4 through 8.
9. Press two 1 3/4Ó
Square
Inner Caps (44), two 1 1/2Ó
Square
Inner Caps (32), and two 1Ó Round Inner
Caps (49) into the Arm Frame (52).
10. Lubricate the upper axle on the Arm Frame (52). Hold the axle between the two Arm Frame Bushings (68). Set the Arm Frame Bushings and the Arm Frame on the welded plate on the Top Frame (67). Place the Arm Frame Bracket (69) over the Arm Frame Bushings. Attach the Arm Frame Bracket to the Top Frame with four 1/4Ó x 1/2Ó Screws (31) and 1/4Ó Nylon Jam Nuts (86). The
indicated bracket on the Arm Frame must face forward.
8
9
10
85
72
67
74
3
73
69
68
Lubricate
67
31
86
Bracket
52
49
52
32
44
8
11. Press a 1 3/4Ó Square Inner Cap (44) into each end of an Arm (46).
Apply lubricant to the lower axles on the Arm Frame (52). Slide an Arm (46) onto one of the axles. Hold two 1Ó Retainers (54) and a 1Ó Round Cover Cap (55) against the lower end of the axle. The teeth
on the Retainers must bend toward the Round Cover Cap (see the inset drawing). Tap the
Retainers and Round Cover Cap onto the axle.
Assemble the other Arm (46) to the Arm Frame (52) in the same manner.
12. Insert the two 4 1/2Ó ÒLÓ Pins (60) down through the indicated holes in the Arm Frame (52) and the Arms (46).
13. Wet both Arms (46) with soapy water. Slide a 7 3/4Ó Pad (45) onto each Arm.
Press a 1Ó Round Inner Cap (49) into the indicated end of a 7Ó Handle (47). Insert the Handle into one of the Arms (46). Attach the Handle with a 5/16Ó x 2 1/4Ó Bolt (33), two 5/16Ó Flat Washers (8), a 1/2Ó x 3/8Ó Spacer (51) and a 5/16Ó Nylon Locknut (3).
Attach a 7Ó Handle (47) to the other Arm (46) in the same manner.
13
12
11
52
33
45
45
3
8
8
46
46
47
47
49
49
46
52
60
Bracket
Lubricate Axle
54
55
46
44
44
Axle
54
55
51
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