Weider WESY7974.O User Manual

Model No. WESY7974.O
Serial No.
Write the serial number in the space above for future reference,
Serial Number Decal (under seat)
QUESTIONS?
As a manufacturer, we are com-
mitted to providing complete
have questions, or if a part is
damaged or missing, PLEASE CONTACT OUR CUSTOMER
SERVICE DEPARTMENT
DIRECTLY.
CALLTOLL-FREE:
1-877-992-5999
Mon.-Fri., 6 a.m.-6 p.m. MST
ON THE WEB: www.weiderservice.com
USER'S MANUAL
www.weiderfitness.com
new products, prizes,
fitness tips, and much more!
TABLE OF CONTENTS
WARNING DECAL PLACEMENT ............................................................. 3
IMPORTANT PRECAUTIONS ................................................................ 4
BEFORE YOU BEGIN ...................................................................... 5
ASSEMBLY ............................................................................... 6
ADJUSTMENTS .......................................................................... 16
CONSOLE OPERATION .................................................................... 20
TROUBLESHOOTING ..................................................................... 22
EXERCISE GUIDELINES .................................................................. 23
ORDERING REPLACEMENT PARTS .................................................. Back Cover
LIMITED WARRANTY .............................................................. Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and PART LIST/EXPLODED DRAWING before begin-
ning assembly.
WELDER is a registered trademark of ICON IF',Inc.
2
WARNING DECAL PLACEMENT
The decals shown here have been placed on the resistance system. If a
decal is missing or illegible, call the toll-free telephone number on the front
cover of this manual and order a free replacement decal. Apply the decal in
the location shown.
hands and
clear of
area.
Misuse of this machine may result in serious
injury.
Read user's manual prior to use and follow
all warnings and instructions.
Do not allow children on or around machine.
Keep body, clothing, and hair free and clear
of all moving parts.
Replace label if damaged, illegible, or
removed.
3
IMPORTANT PRECAUTIONS
4
BEFORE YOU BEGIN
Thank you for selecting the innovative PLATINUM PLUS BY WELDER®resistance system. The resistance system offers a selection of stations designed to devel- op every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the resistance system will help you to achieve the spe- cific results you want.
For your benefit, read this manual carefully before using the resistance system, If you have questions
after reading this manual, see the front cover of this
Top Frame High Pulley
Handle Console
manual. To help us assist you, please note the product model number and serial number before calling. The
model number is WESY7974.0. The serial number can be found on a decal attached to the resistance system
(see the front cover of this manual).
To avoid a registration fee for any service needed
under warranty, you must register the resistance system at www.weiderservice.com/registration.
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Squat Backrest
Backrest
Curl Pad
Curl
Leg Lever
Squat Arm
Squat Pin
Storage Knob
Low Pulley
Seat
Seat Knob
Base Plate
ASSEMBLED DIMENSIONS: Height: 85 in. / 216 cm
Width: 47 in. / !19 cm Depth: 94 in. / 239 cm
5
ASSEMBLY
Before beginning assembly, carefully read the
following information and instructions:
Assembly requires two persons.
Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
Tighten all parts as you assemble them, unless instructed to do otherwise.
As you assemble the resistance system, make sure all parts are oriented as shown in the draw- ings.
E
The included hex keys W and the following tools (not included) are required for assembly:
Two adjustable wrenches
One rubber mallet
One standard screwdriver
One Phillips screwdriver
Lubricant, such as grease or petroleum jelly,
tape, and soapy water.
For help identifying small parts, use the PART IDENTIFICATION CHART. Note: Some small
parts may have been pre-attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
1,
Attach four Plastic Base Feet (71) to the Base (1) with four M4 Washers (157) and four M4 x 16mm Self-tapping Screws (104).
Attach a Wheel (49) to the Base (1) with an M8 x 90mm Shoulder Bolt (125), two M8 Washers (152), and an M8 Nylon Jamnut (139). Repeat
with the other Wheel.
Assembly will be more convenient if you have a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
152
1
\
_71
_ 157 104
104 _'71
6
\
157
104
2.
Insert two M10 x 65mm Carriage Bolts (103) up through the Base (1). Place a piece of tape over the Bolt heads to hold them in place. Connect the Upright Base (2) to the Base with the two Carriage Bolts and two M10 Nylon Locknuts (!12). Do not tighten these Locknuts yet.
Connect the Upright Base (2) to the Base (1) with two M10 x 67mm Bolts (111) and two M10 Nylon Locknuts (112). Fully tighten these Locknuts.
f"--. ,1/07 2\/4.,_ 4/ _ /
Set the Mech Frame (!24) onto the Base (1) behind the Upright Base. Handtighten two M10 x 73mm Screws (137) and two M10 Washers (129)
into the indicated holes in the Base and Mech Frame, Note: The Mech Frame will not be
shown in the following drawings for clarity.
Note: One end of the Rope (70) is connected to the Right Arm Frame (17t). Untie the loose
end of the Rope and route it through the Upright Base (2). Make sure the loose end of the Rope is still between the 90ram Thin Pulley (88) and Cable Trap (78) (see the inset drawing), and
that it crosses under the connected end of the Rope.
Insert two M14 x 155mm Bolts (107) through the Right Arm Frame (171) and the Upright Base (2). Hand tighten two M!4 Nylon Locknuts (!27) onto
the Bolts,
3,
Route the loose end of the Rope (70) through the Left Arm Frame (8) and a Swivel Arm (29). Make sure the Rope is under the indicated rod in the
Swivel Arm.
_27
___ 137
129
78 88
Attach the Swivel Arm (29) to the Left Arm Frame (8) with an M4 x 5mm Self-tapping Screw (!76).
Attach a "V"-pulley (93) inside the Swivel Arm (29) with an M10 x 53mm Button Bolt (140) and an M10 Nylon Locknut (112),
4.
Route the loose end of the Rope (70) through a Rope Cover (169) and a Link (167) as shown. Make sure the large hole in the Rope Cover is on the side shown. Secure the set of Rope Clamps (165, 166) on the Rope with two M5 x
16mm Button Screws (164), Make sure that Rope is in the grooves of the Rope Clamps,
that there is t/2" between the Link and the Rope Clamps, and that the two Screws are fully
tightened. Slide the Rope Cover over the Rope Clamps,
---T--T_
- _--o Z_ 93"
4
70 169 _i
Hole 166 67
7
164
Remove the two M14 Nylon Locknuts (127). Attach the Left Arm Frame (8) to the Upright Base (2) with the two M14 x 155mm Bolts (107) used in step 2 and the two M14 Nylon Locknuts,
6,
Attach the Backing Plate (59) to the Upright Base (2) with two M!0 x 65mm Carriage Bolts (103)
and two M10 Nylon Lecknuts (112), Do not tight- en the Locknuts yet.
59
107
127
\
7,
Attach the Squat Backrest (28) to the Squat Carriage (!0) with four M6 x !6mm Screws (108),
103
7
108
108
lO
8
Slide the Squat Carriage (10) onto the Upright (3)
8. 8 as shown. Insert the Squat Pin (35) into an upper
hole in the Upright.
9,
Press the Front Cover (3!) onto the Upright Base (2). Make sure the Cover is oriented as shown
in the inset drawing.
Route the Upper Wire Harness (172) down through the Upright Base (2) and out the large
round hole in the back, as shown.
35
9
31
Slide the Upright (3) onto the Upright Base (2).
Make sure you do not pinch the Upper Wire
Harnesses (t72). Secure the Upright with two M!0 Washers (129), two M10 x 20mm Screws
(113), and two M10 x 25ram Screws (105). Do not tighten the Screws yet.
Connect the Upper Wire Harness (172) to the Lower Wire Harness (173) extending from the
Mech Frame (not shown). The connector should slide easily into the socket and snap into place.
If the connector does not slide easily and snap into
place, turn it over and then insert it. IF THE CON- NECTOR IS NOT INSERTED PROPERLY, THE
CONSOLE MAY BE DAMAGED WHEN THE POWER IS TURNED ON. Press the excess wire
into the Upright Base.
Tighten two M4 x !6mm White ZP Self-tapping Screws (159) into the Upright (3).
31
172
159
113
173
9
10. Insert an M1O x 125mm Button Screw (144) through an M!O Washer (!29), the Upright (3), and the Backing Plate (not shown). Bold the Bolt in place by sticking a piece of tape over the
bolt head.
Tighten the two Mt0 Nylon Locknuts (1t2) used in step 6. Tighten the two Mt0 x 20ram Screws (tt3) and two Mt0 x 25ram Screws (t05) used in step 9.
Attach the Mech Frame (124) to the Base (1) with two M10 x 73ram Bolts (137) and two M1O Washers (129), Do not tighten the Bolts yet.
Attach the Mech Frame (124) to the Upright (3) with the M10 x 125mm Button Screw (144). Make
sure the Upright and Mech Frame are properly aligned before tighten the Screw.
Tighten the four M10 x 73ram Bolts (137) in the Base (1) and the two Mt0 Nylon Locknuts (tt2) used in the first paragraph of step 2.
lO
144
129
124
81
Snap the Side Mech Cover (81) into place on the Mech Covers (14 and 15).
11. Wet a Squat Arm (18) and the inside of a Small Foam Pad (36) with soapy water. Slide the Foam Pad onto the Squat Arm.
Grease an M10 x 73mm Bolt (137). Attach a Squat Arm (18) to the Squat Carriage (!0) with the Bolt, two 24mm Plastic Washers (110), and an M1O Nylon Locknut (112). Do not overtighten the Locknut; the Squat Arm should be able to pivot with intermediate effort.
Repeat this step with the other Squat Arm (18).
12. Orient the Top Frame (20) with the mark in the position shown. Attach the Top Frame to the Upright (3) with two M10 x 65mm Button Screws (!17) and two M10 Washers (129). Press the Plastic Cap (46) into the Upright, over the Top
Frame.
11
12
18
46
Grease_
20
117 129
112
).
"1 129_
137
137
18
Mark
3
10
13. Attach the Upright Plate (23) to the Upright (3) with six M4 x 9mm Self-tapping Screws (106).
13
14. Attach the Console (21) to the Upper Wire Harness (172). The connector should slide easi-
ly into the socket and snap into place. If a con- nector does not slide easily and snap into place, turn it over and then insert it. IF THE CONNEC-
TOR IS NOT INSERTED PROPERLY, THE CON- SOLE MAY BE DAMAGED WHEN THE POWER
IS TURNED ON. Push the excess wire into the Upright (3).
Attach the Console (21) to the Upright (3) with two M4 x 80mm Self-tapping Screws (145), two
M4 x 65mm Self4apping Screws (158), and four M4 Washers (!57).
15. Orient the Rail (5) with the holes on the side shown. Attach the Rail to the Upright Base (2) with an MIO x 106mm Bolt (19) and an MIO Nylon Locknut (112). Do not overtighten the Loeknut; the Rail must be able to pivot easily.
Tighten the Storage Knob (44) into the Upright Base (2) and the Rail (5).
14
15
Attach at
this hole
Holes
158
157
145
157
44
112-_e.
\
5
16. Orient the Seat (25) as shown. Attach the Seat to the Seat Carriage (!6) with four M6 x !6mm Screws (108).
16
Wide
End
108
108
11
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