Weider WESY60400 Replacement Parts Manual
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or find that
there are missing or damaged
parts, we will guarantee you
complete satisfaction through
our Customer Service
Department.
Please CALL:
0345-089009
Or WRITE:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Sheepscar
West Yorkshire
Leeds LS7 2AA
Model No. WESY60400
Serial No.
Serial Number Decal
USER'S MANUAL
ORDERING REPLACEMENT PARTS
If you encounter any difficulties or problems with this product, contact the ICON Fitness Lifestyle Ltd. office, or
write:
ICON Fitness Lifestyle Ltd.
Greenwich House
223 North Street
Sheepscar
West Yorkshire
Leeds LS7 2AA
Tel: Country Code:0345-089009
Fax: 113-241-1120
To help us assist you, please be prepared to give the following information:
• The MODEL NUMBER of the product (WESY60400).
• The NAME of the product (WEIDER
®
VIPER 2000).
• The SERIAL NUMBER of the product (see the front cover of this manual).
• The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST/EXPLODED DRAWING
attached at the centre of this user’s manual).
Part No. 134042 R0997A WEIDER is a registered trademark of ICON Health & Fitness, Inc. © 1997 Printed in Canada
CAUTION
Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.
2
TABLE OF CONTENTS
IMPORTANTPRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APARTIDENTIFICATION CHARTand a PARTS LIST/EXPLODED DRAWING are attached at the centre
of this manual. Remove them before beginning assembly.
19
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
1. Read all instructions in this user's manual
and in the accompanying literature before
using the weight system.
2. Use the weight system only on a level sur-
face. Cover the floor beneath the weight system for protection.
3. Inspect and tighten all parts each time you
use the weight system. Replace any worn
parts immediately.
4. Keep children under 12 away from the weight
system at all times.
5. Inspect all cables before each use. Make sure
that the cables remain on the pulleys at all
times. If the cables bind whilst you are exercising, stop immediately and make sure that
the cables are on all of the pulleys. Replace
all cables every two years.
6. Keep hands and feet away from moving
parts.
7. Always wear athletic shoes for foot protection.
8. Never release the press arms, leg lever, lat
bar or nylon strap whilst weights are raised.
The weights will fall with great force.
9. Always stand on a foot plate when performing
an exercise that could cause the weight system to tip.
10. Always disconnect the lat bar from the weight
system when performing an exercise that
does not use the lat bar.
11. The resistance cylinders become very hot
during use. Allow the cylinders to cool before
touching them.
12. If you feel pain or dizziness at any time whilst
exercising, stop immediately and begin cooling down.
13. The weight system is intended for in-home
use only. Do not use this treadmill in any
commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. ICON assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
A
B
Short Cable (23)
Low Pulley Station
D—Weight Tube
C
Long Cable (66)
High Pulley Station
1
2
3
4
5
7
8—Top Frame
6
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (23) and the Long Cable (66). Use the
diagram to make sure that the two cables are assembled correctly. The letters show the routing of the Short
Cable (23); the numbers show the routing of the Long Cable (66).
3
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 75 1/2 in.
Width: 55 3/4 in.
Length: 72 in.
Foot Plate
Low Pulley Station
High Pulley Station
Lat Bar
Leg Lever
Arms
Stepper
Weight Stack
Backrest
Resistance Cylinders
VKR Arms
Weight Pin
18
Thank you for selecting the versatile WEIDER®VIPER
2000. The VIPER 2000 offers a selection of weight
stations designed to develop every major muscle
group of the body. Whether your goal is to tone your
body, build dramatic muscle size and strength, or
improve your cardiovascular system, the VIPER 2000
will help you to achieve the specific results you want.
For your benefit, read this manual carefully before
using the WEIDER
®
VIPER 2000. If you have addi-
tional questions, please call our Customer Service
Department. To help us assist you, please note the
product model number and serial number before calling. The model number is WESY60400. The serial
number can be found on a decal attached to the
VIPER 2000 (see the front cover of this user's manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately. The
weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight
system, can stretch slightly when it is first used. If
there is slack in the cables before resistance is felt,
the cables should be tightened. Locate the adjustment sleeve and adjustment screw near the lower
end of the Short Cable (23). Loosen the adjustment
screw. Pull the end of the Short Cable until there is no
slack. Slide the adjustment sleeve and the ball against
the indicated 3 1/2” Pulley (15). Retighten the adjustment screw. Make sure that the cables are not too
tight, or the top weight will be lifted off the weight
stack.
Additional slack can be removed by locating the indicated 5/16” Nylon Locknut (3) near the upper end of
the Front Upright (42). To tighten the cables, hold the
5/16” x 3 1/4” Bolt (35) and turn the Nylon Locknut
clockwise.
Note: Inspect all cables before each use. If a cable tends to slip off the pulleys often, the cable may have
become twisted. Remove the cable and re-install it.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.
Replace all cables every two years.
23
15
15
Adjustment
Screw
Adjustment
Sleeve
Ball
23
35
3
42
ASSEMBLY
4
1
2
88
4
82
Bracket
Low Side
14
88
5
3
8
3
11
86
8
11
3
20
4
1
27
1
17
Before beginning assembly, carefully read the
following information and instructions:
• Place all parts of the VIPER 2000 in a cleared
area and remove the packing materials; do not
dispose of the packing materials until assembly is
completed.
• Read each assembly step before you begin.
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been preattached for shipping purposes. If a part is not in
the parts bag, check to see if it has been preattached.
• As you assemble the VIPER 2000, be sure that
all parts are oriented as shown in the drawings.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable spanners
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: Asocket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before you begin, make sure that you have
carefully read the instructions at the top of
this page.
Press a 2” Inner Cap (27) into the Base (4).
Attach the Pulley Plate (20) to the Base (4) with
two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat
Washers (8), and two 5/16” Nylon Locknuts (3).
Insert the two 5/16” x 2 1/2” Carriage Bolts (1) up
through the Base (4).
2. Press the two 2” Outer Caps (88) onto the
Stabiliser (5).
Insert two 5/16” x 2 3/4” Carriage Bolts (14) and
one 5/16” x 2 1/2” Carriage Bolt (1) up through
the Stabiliser (5). Slide the end of the Base (4)
and the Rear Upright (82) onto the two 5/16” x
2 3/4” Carriage Bolts (14). Make sure that the
Rear Upright is turned as shown. Thread 5/16”
Nylon Locknuts (3) onto the two Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
Slide one end of the Brace (86) onto the 5/16” x
2 1/2” Carriage Bolt (1) in the Stabiliser (5). Thread
a 5/16” Nylon Locknut (3) onto the Carriage Bolt.
Do not tighten the Nylon Locknut yet.
Attach the other end of the Brace (86) to the Rear
Upright (82) with a 5/16” x 2 3/4” Bolt (11), a 5/16”
Flat Washer (8), and a 5/16” Nylon Locknut (3).
Do not tighten the Nylon Locknut yet.
WEIGHT RESISTANCE CHART
WEIGHT PRESS ARM BUTTERFLYARM LEG LEVER HIGH PULLEY LOW PULLEY
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
129 26 1816 18
248 39 3230 32
369 50 4543 45
483 64 5856 58
5 107 80 71 68 71
6 129 96 84 80 84
7 145 112 98 93 98
8 163 130 110 105 110
9 181 149 125 117 125
10 183 Do not use 134 128 134
The actual resistance at each weight station may vary due to differences in individual weight plates, as well as
friction between the cables, pulleys, and weight guides.
3. Press the 1 1/4” Inner Cap (57) into the Front
Upright (42).
Attach the 1” Plastic Stop (64) to the centre hole
in the Stop Bracket (63) with a 5/16” x 1 1/2” Bolt
(24) and 5/16” Nylon Locknut (3).
Attach the Stop Bracket (63) to the Front Upright
(42) with a 5/16” x 2” Bolt (61), 5/16” Flat Washer
(8), and 5/16” Nylon Locknut (3).
Slide the Front Upright (42) onto the two 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4). Thread
two 5/16” Nylon Locknuts (3) onto the Carriage
Bolts. Do not tighten the Nylon Locknuts yet.
4. Press two 2” Inner Caps (27) into the Top Frame
(67).
Attach the Top Frame (67) to the Front Upright (42)
with two 5/16” x 2 3/4” Bolts (11), 5/16” Flat
Washers (8), and 5/16” Nylon Locknuts (3). Do
not tighten the Nylon Locknuts yet.
Attach the Top Frame (67) to the Stop Bracket (63)
with a 5/16” x 2 3/4” Bolt (11), 5/16” Flat Washer
(8), and 5/16” Nylon Locknut (3). Do not tighten
the Nylon Locknut yet.
Attach the Top Frame (67) to the Rear Upright (82)
with two 5/16” x 2 3/4” Bolts (11), 5/16” Flat
Washers (8), and 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps 2
through 4.
3
4
3
57
42
64
63
Single Hole
3
24
3
8
61
1
4
27
27
67
42
11
8
3
11
8
3
63
11
82
8
3
16
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOVING THE SEATon page 15).
Attach the Chain (84) between the 5/16” x 2” Eyebolt
(62) on the Leg Lever (29) and the Short Cable (23)
with two Cable Clips (83).
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (85) to the Long Cable (66) with a
Cable Clip (83). For some exercises, the Chain (84)
and/or Nylon Rope (76) should be attached between
the Lat Bar and the Long Cable with two Cable Clips.
If the Chain is used, adjust the length of the Chain
between the Lat Bar and the Long Cable so the
Lat Bar is in the correct starting position for the
exercise to be performed.
The Nylon Strap (39) can be attached in the same way.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (85) to the Short Cable (23) with a
Cable Clip (83). For some exercises, the Chain (84)
and/or Nylon Rope (76) should be attached between
the Lat Bar and the Short Cable with two Cable Clips.
If the Chain is used, adjust the length of the Chain
between the Lat Bar and the Short Cable so the
Lat Bar is in the correct starting position for the
exercise to be performed.
The Nylon Strap (39) can be attached in the same way.
CHANGING THE STEPPING RESISTANCE
To change the stepping resistance, first lift the Right
and Left Pedals (89, 90) off the hooks at the lower
ends of the Resistance Cylinders (91). Move the
hooks to different slots under the Pedals. Make sure
that the hooks are fully inserted into the slots in
the same position under both Pedals. The farther
the hooks are moved from the Rear Upright (82), the
greater the resistance will be. CAUTION: The
Resistance Cylinders become very hot during use.
Allow the Resistance Cylinders to cool before
touching them.
39
39
66
83
76
84
85
85
23
83
83
84
76
89
90
91
82
83
84
23
29
62
5
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