Weider 831.159361 User Manual
PATENT PENDING
TM
Model No. 831.159361
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
CAUTION
Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.
USER'S MANUAL
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
Serial Number Decal
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep small children and pets away from the
home gym system at all times.
7. The home gym system is designed to be
used by only one person at a time.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protection when exercising.
10. Always stand on a foot plate when perform-
ing an exercise that could cause the home
gym system to tip.
11. Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised. The weights will fall
with great force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Al
ways disconnect the lat bar from the home
gym system when perf
orming an e
xercise
that does not use the lat bar.
14. The home gym system is intended for home
use only. Do not use the home gym system in
a commercial, rental, or institutional setting.
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
3
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 59 in.
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Squat Arm
Weight Stack
Seats
Backrests
Thank you for selecting the WEIDER®PRO 9625
Home Gym System. The versatile PRO 9625 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the PRO 9625 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9625 Home Gym System.
If you have additional questions, please call our toll-
free HELPLINE at 1-800-736-6879, Monday through
Saturday, 7 a.m. until 7 p.m. Central Time (excluding
holidays). To help us assist you, please note the product model number and serial number before calling.
The model number is 831.159361. The serial number
can be found on a decal attached to the WEIDER
®
PRO 9625 (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
4
ASSEMBLY
1
2
27
11
11
1
5
78
78
3
5
51
51
11
4
1
Before beginning assembly, carefully read the
following information and instructions:
• Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1) frame
assembly, 2) press, squat, and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
• As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
Press a 2” Square Inner Cap (27) into the
end of the Rear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Rear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the Rear
Base and Stabilizer (5) as shown.
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the Rear Base (51) and Stabilizer (5).
Hand-tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
FRAME ASSEMBLY
27
5
3. Press a 2” Square Inner Cap (27) into the
Rear Upright (56).
Attach a Rubber Bumper (90) to the Rear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the Rear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Rear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown. Do not tighten the
Nylon Locknuts yet.
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
3
89
90
27
1
3
51
3
1
4
FRAME ASSEMBLY
High Side of
Bracket
56
65
4
42
6
5. Set two Weight Bumpers (19) onto the bracket
on the Stabilizer (5). Insert both Weight Guides
through the Weight Bumpers and the bracket
on the Stabilizer. Be sure that the drilled
holes in the Weight Guides are at the top,
as shown. Press a 1” Round Cover Cap (70)
onto the bottom of each Weight Guide (62).
Slide eight Weights (25) on the Weight Guides
(62). Be sure that all of the Weights are
turned so the pin grooves are on the same
side.
6. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the Weight
Tube into the stack of Weights (25). Be sure
that the pins on the Weight Tube are resting in
the pin grooves in the upper Weight.
Lubricate the insides of the holes in the Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
7
6
5
FRAME ASSEMBLY
11
8
3
27
42
25
Pin Grooves must
be on this side
19
5
70
70
64
63
Lubricate
Pins
76
62
62
25
Drilled holes must
be at the top
Crossbar
49
44
44
27
27
11
8
3
55
56
7
8. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 2
through 8.
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note:This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the indicated holes are on the side
shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the 3/8” x 8” Bolt and a 3/8” Nylon Locknut
(21).
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the Press
Frame (17) with two 5/16” x 2 1/2” Bolts (22)
and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
11. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12.
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Right Arm (48) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).
Attach a “V”-Pulley (6) and a Long Cable Trap
(50) to the Left Arm (47) with a 3/8” x 2 1/2”
Bolt (7) and a 3/8” Nylon Locknut (21).
8
10
11
ARM ASSEMBLY FRAME ASSEMBLY
62
61
3
60
55
17
4
Tube
75
Welded
Spacers
Holes must be
on this side
21
44
44
49
46
46
22
3
50
Welded
Brackets
21
48
47
9
Lubricate
59
17
49
7
6
50
8
12. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 11
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
Lubricate a 3/8” x 3 1/4” Bolt (85). Attach the
Squat Arm (79) to the Front Upright (42) with
the 3/8” x 3 1/4” Bolt and a 3/8” Nylon Locknut
(21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Flat Washers (8), a 1/2” x 17/32” Spacer
(94), and a 5/16” Nylon Locknut (3).
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
12
13
ARM ASSEMBLY
Axle
47
48
45
45
44
69
69
70
21
79
92
92
83
22
3
94
42
70
Bracket
Lubricate
Axle
55
85
Lubricate
8
3
8
83
22
8
8
94
9
14. During steps 15 through 36, refer to the
CABLE DIAGRAM on page 23 of this manual
to verify proper cable routing. Before beginning this section, identify the Long Cable (86),
the Medium Cable (23), and the Short Cable
(58) by comparing the lengths and ends of the
cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.
15. Locate the Medium Cable (23). Wrap the
Medium Cable around a 3 1/2” Pulley (15).
Attach the Pulley to the Top Frame (55) with a
3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon
Locknut (21). Be sure that the end of the
Cable with the ball is on the indicated side
of the Pulley and that the Cable is between
the Pulley and the hook.
16. Wrap the Medium Cable (23) around a “V”Pulley (6). Attach the “V”-Pulley and a Long
Cable Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
17. Route the Medium Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and
that the Long Cable Trap (50) is positioned
to hold the Cable in place. Tighten the 3/8” x
2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not
shown).
14
15
16
17
CABLE ASSEMBLY
86 (169”)
23 (155”)
58 (47”)
23
55
71
21
Hook
Ball
15
50
23
7
47
23
7
21
6
50
6
42
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