PATENT PENDING
TM
Model No. 831.159360
Serial No.
The serial number can be found in the
location shown below. Write the serial
number in the space above.
CAUTION
Read all precautions and instructions in this manual before
using this equipment. Save this
manual for future reference.
USER'S MANUAL
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
Serial Number Decal
2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING/PART LIST and a PART IDENTIFICATION CHART are attached to the center
of this manual. Remove the EXPLODED DRAWING/PART LIST and the PART IDENTIFICATION CHART before
beginning assembly.
1. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
3. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
4. Use the home gym system only on a level
surface. Cover the floor or carpet beneath
the home gym system for protection.
5. Inspect and tighten all parts often. Replace
any worn parts immediately.
6. Keep small children and pets away from the
home gym system at all times.
7. The home gym system is designed to be
used by only one person at a time.
8. Keep hands and feet away from moving
parts.
9. Always wear athletic shoes for foot protection when exercising.
10. Always stand on a foot plate when perform-
ing an exercise that could cause the home
gym system to tip.
11. Never release the press arm, butterfly arms,
squat arm, leg lever, lat bar, or nylon strap
while weights are raised. The weights will fall
with great force.
12. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
13. Al
ways disconnect the lat bar fr
om the home
gym system when performing an e
xer
cise
that does not use the lat bar.
IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precautions before using
the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems. Read all
instructions before using. SEARS assumes no responsibility for personal injury or property damage
sustained by or through the use of this product.
3
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width: 38 in.
Length: 59 in.
Low Pulley Station
Foot Plate
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arm
Squat Arm
Weight Stack
Seats
Backrests
Thank you for selecting the WEIDER®PRO 9625
Home Gym System. The versatile PRO 9625 is
designed to develop every major muscle group of the
body. Whether your goal is a shapely figure, dramatic
muscle size and strength, or a healthier cardiovascular
system, the PRO 9625 will help you to achieve the
specific results you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9625 Home Gym System.
If you have additional questions, please call our toll-
free HELPLINE at 1-800-736-6879, Monday through
Saturday, 7 a.m. until 7 p.m. Central Time (excluding
holidays). To help us assist you, please note the product model number and serial number before calling.
The model number is 831.159360. The serial number
can be found on a decal attached to the WEIDER
®
PRO 9625 (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
4
ASSEMBLY
1
2
27
11
11
1
5
78
78
3
5
51
51
11
4
1
Before beginning assembly, carefully read the
following information and instructions:
• Place all parts of the home gym system in a
cleared area and remove the packing materials;
do not dispose of the packing materials until
assembly is completed.
• The assembly is divided into four stages: 1) frame
assembly, 2) press, squat, and butterfly arm
assembly, 3) cable and pulley assembly, and 4)
seat and backrest assembly. The hardware for
each stage is packaged separately.
• Wait until you begin each assembly stage to open
that parts bag.
• For help identifying the small parts used in
assembly, use the PART IDENTIFICATION
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
• As you assemble the home gym system, be sure
that all parts are oriented as shown in the
drawings.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
Press a 2” Square Inner Cap (27) into the
end of the Rear Base (51). Press a 2” Square
Cover Cap (78) onto each end of the
Stabilizer (5).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Rear Base (51). Insert two
5/16” x 2 3/4” Bolts (11) through the Rear
Base and Stabilizer (5) as shown.
2. Press a 2” Square Inner Cap (27) into the
end of the Front Base (4).
Insert two 5/16” x 2 1/2” Carriage Bolts (1)
up through the Front Base (4). Slide the
Front Base onto the two 5/16” x 2 3/4” Bolts
(11) in the Rear Base (51) and Stabilizer (5).
Hand-tighten two 5/16” Nylon Locknuts (3)
onto the Carriage Bolts. Do not tighten the
Nylon Locknuts yet.
FRAME ASSEMBLY
27
5
3. Press a 2” Square Inner Cap (27) into the
Rear Upright (56).
Attach a Rubber Bumper (90) to the Rear
Upright (56) with a #8 x 1/2” Tap Screw (89).
Slide the Rear Upright (56) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Rear Base
(51). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. The high side of
the bracket on the Rear Upright must be
on the side shown. Do not tighten the
Nylon Locknuts yet.
4. Press a 1” Square Inner Cap (65) into the
Front Upright (42).
Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Front Base
(4). Hand tighten a 5/16” Nylon Locknut (3)
onto each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
3
89
90
27
1
3
51
3
1
4
FRAME ASSEMBLY
High Side of
Bracket
56
65
4
42
6
5. Set two Weight Bumpers (19) onto the bracket
on the Stabilizer (5). Insert both Weight Guides
through the Weight Bumpers and the bracket
on the Stabilizer. Be sure that the drilled
holes in the Weight Guides are at the top,
as shown. Press a 1” Round Cover Cap (70)
onto the bottom of each Weight Guide (62).
Slide eight Weights (25) on the Weight Guides
(62). Be sure that all of the Weights are
turned so the pin grooves are on the same
side.
6. Press the Weight Tube Bumper (64) into the
end of the Weight Tube (63). Insert the Weight
Tube into the stack of Weights (25). Be sure
that the pins on the Weight Tube are resting in
the pin grooves in the upper Weight.
Lubricate the insides of the holes in the Top
Weight (76). Slide the Top Weight onto the
Weight Guides (62) and set it on the stack of
Weights (25).
7. Press a 2” Square Inner Cap (27) into each
end of the Top Frame (55). Press a 1 3/4”
Square Inner Cap (44) into each end of the
crossbar on the Top Frame. Press two 1”
Round Inner Caps (49) into the top of the
crossbar.
Attach the Top Frame (55) to the Front Upright
(42) and the Rear Upright (56) with four 5/16”
x 2 3/4” Bolts (11), four 5/16” Flat Washers
(8), and four 5/16” Nylon Locknuts (3).
7
6
5
FRAME ASSEMBLY
11
8
3
27
42
25
Pin Grooves must
be on this side
19
5
70
70
64
63
Lubricate
Pins
76
62
62
25
Drilled holes must
be at the top
Crossbar
49
44
44
27
27
11
8
3
55
56
7
8. Attach the upper ends of the Weight Guides
(62) to the Top Frame (55) with the 5/16” x 6”
Bolt (60), two 1/2” x 3/4” Spacers (61), and a
5/16” Nylon Locknut (3).
Tighten all Nylon Locknuts used in steps 2
through 8.
9. Press a 1” x 7/8” Plastic Bushing (75) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place on the Front
Base (4). Note:This will be a tight fit. The
Plastic Bushings should fit onto each end
of the indicated tube in the Base. Be sure
that the indicated pulleys are on the side
shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Front Base (4) with
the 3/8” x 8” Bolt and a 3/8” Nylon Locknut
(21).
10. Press a 1 3/4” Square Inner Cap (44) into the
top of a Press Arm (46). Press a 1” Round
Inner Cap (49) into the side of the Press Arm.
Attach the Press Arm to one side of the Press
Frame (17) with two 5/16” x 2 1/2” Bolts (22)
and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
11. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 12.
Note: The “V”-Pulleys (6), Long Cable Traps
(50), 3/8” x 2 1/2” Bolts (7), and 3/8” Nylon
Locknuts (21) are pre-attached. These have
been shown disassembled for easy part identification.
8
10
11
ARM ASSEMBLY FRAME ASSEMBLY
62
61
3
60
55
17
4
Tube
75
Welded
Spacers
Pulleys
21
44
44
49
46
46
22
3
50
Welded
Brackets
21
48
47
9
Lubricate
59
17
49
7
6
50
8
12. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
Arm with the Left Arm (47); refer to step 11
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
Tap two 1” Retainers (69) and a 1” Round
Cover Cap (70) onto the right axle. Be sure
that the teeth on the Retainers bend
toward the Cover Cap, as shown in the
inset drawing.
Attach the Left Arm (47) in the same manner.
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left Arms (47,
48). Wet the lower end of each Arm with
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
13. Press two 1” x 2” Inner Caps (83) into the
indicated end of the Squat Arm (79).
Attach the Squat Arm (79) to the Front
Upright (42) with a 3/8” x 3 1/4” Bolt (85) and
a 3/8” Nylon Locknut (21).
Attach a Handle (92) to one side of the Squat
Arm (79) with a 5/16” x 2 1/2” Bolt (22), two
5/16” Flat Washers (8), a 1/2” x 17/32” Spacer
(94), and a 5/16” Nylon Locknut (3).
Attach the other Handle (92) to the other side
of the Squat Arm (79) in the same manner.
12
13
ARM ASSEMBLY
Axle
47
48
45
45
44
69
69
70
21
79
92
92
83
22
3
94
42
70
Bracket
Lubricate
Axle
55
85
8
3
8
83
22
8
8
94
9
14. During steps 15 through 36, refer to the
CABLE DIAGRAM on page 23 of this manual
to verify proper cable routing. Before beginning this section, identify the Long Cable (86),
the Medium Cable (23), and the Short Cable
(58) by comparing the lengths and ends of the
cables.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
securing the pulleys. The pulleys must be
able to turn freely.
15. Locate the Medium Cable (23). Wrap the
Medium Cable around a 3 1/2” Pulley (15).
Attach the Pulley to the Top Frame (55) with a
3/8” x 3 3/4” Bolt (71) and a 3/8” Nylon
Locknut (21). Be sure that the end of the
Cable with the ball is on the indicated side
of the Pulley and that the Cable is between
the Pulley and the hook.
16. Wrap the Medium Cable (23) around a “V”Pulley (6). Attach the “V”-Pulley and a Long
Cable Trap (50) to the indicated bracket on the
Front Upright (42) with a 3/8” x 2 1/2” Bolt (7)
and a 3/8” Nylon Locknut (21). Be sure that
the Long Cable Trap is positioned to hold
the Cable in place.
17. Route the Medium Cable (23) around the “V”Pulley (6) on the Left Arm (47). Be sure that
the Cable is in the groove of the Pulley and
that the Long Cable Trap (50) is positioned
to hold the Cable in place. Tighten the 3/8” x
2 1/2” Bolt (7) and the 3/8” Nylon Locknut (not
shown).
14
15
16
17
CABLE ASSEMBLY
86 (174”)
23 (159”)
58 (47”)
23
55
71
21
Hook
Ball
15
50
23
7
47
23
7
21
6
50
6
42
10
18. Route the Medium Cable (23) around the “V”-
Pulley (6) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”Pulley and that the Long Cable Trap (50) is
turned to hold the Cable in place. Tighten
the 3/8” x 2 1/2” Bolt (7) and the 3/8” Nylon
Locknut (not shown).
19. Route the Medium Cable (23) around the
3 1/2” Pulley (15) attached to the Pulley
Bracket (20). Be sure that the Cable is in
the groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place. Tighten the 3/8” x 2” Bolt (12) and the
3/8” Nylon Locknut (not shown).
Be sure that the 5/16” x 5” Bolt (68) is properly tightened and that the Pulley Bracket (20)
can move freely.
20. Route the Medium Cable (23) around one of
the 3 1/2” Pulleys (15) attached to the “I”
Plates (81). Be sure that the Cable is in the
groove of the Pulley and that the Cable
and Pulley move smoothly.
18
19
20
CABLE ASSEMBLY
23
15
81
50
7
23
66
15
12
20
68
23
48
6
11
21. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a
3/8” Nylon Locknut (21).
22. Wrap the Medium Cable (23) around a 3 1/2”
Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 1 3/4” Bolt (87) and a
3/8” Nylon Locknut (21).
23. Attach the Medium Cable (23) to the Small
“U”-Bracket (67) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10). Do not com-
pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.
24. Locate the Short Cable (58). Attach the
Short Cable to the Rear Upright (56) with a
5/16” x 3” Bolt (93), a 5/16” Flat Washer (8),
and two 5/16” Nylon Jam Nuts (84). The end
of the Cable must be between the two
Nylon Jam Nuts and there must be
enough room between the Nylon Jam Nuts
for the end of the Cable to pivot.
Wrap the Short Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Squat Arm (79) with a 3/8” x
3 3/4” Bolt (71), a 3/8” Flat Washer (9), and a
3/8” Nylon Lock Nut (21). The Cable Trap
must be turned to hold the Cable in place.
21
22
23
24
CABLE ASSEMBLY
23
55
87
55
15
23
21
87
23
67
10
2
71
66
15
58
84
93
8
9
21
79
21
15
56
23
67
2
10
25. Attach the end of the Short Cable (58) to the
Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” Flat Washer (10). Do not
completely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable so only a couple of threads are
showing above the nut, as shown in the
inset drawing.
26. Attach the 3 1/2” Low Pulley (88) and the 5/8”
x 9/16” Spacer (73) to the indicated hole in
the Press Frame (17) with a 3/8” x 3 3/4” Bolt
(71), a 3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Do not tighten the 3/8” Nylon
Locknut (21) yet. Be sure that the 3/8” x
3 3/4” Bolt (71), the 3/8” Flat Washer (9),
the 5/8” x 9/16” Spacer (73), the 3 1/2” Low
Pulley (88), and the 3/8” Nylon Locknut
(21) are oriented as shown.
25
26
CABLE ASSEMBLY
12
57
10
2
88
73
71
9
21
17
58
58
57
2
10
13
27. Locate the Long Cable (86). Route the Long
Cable under the 3 1/2” Low Pulley (88). Be
sure that the end of the Cable with the ball
is on the indicated side of the Press Frame
(17) and that the Cable is between the
Pulley and the crossbar on the Press
Frame. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (not shown).
28. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the lower hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
29. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9) and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
30. Wrap the Long Cable (86) around a “V”-Pulley
(6). Attach the “V”-Pulley to the indicated hole
in the Front Upright (42) with a 3/8” x 3 1/4”
Bolt (85), a 3/8” Flat Washer (9), and a 3/8”
Nylon Locknut (21). Be sure that the Cable
is in the groove of the “V”-Pulley and that
the Cable is routed around the “V”-Pulley
as shown.
27
28
29
30
CABLE ASSEMBLY
86
Crossbar
Ball
88
21
17
21
42
15
71
9
86
66
86
15
16
66
21
17
86
6
42
21
9
85
9
14
31. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the Press Frame (17) with a 3/8”
x 3 1/2” Bolt (16), a 3/8” Flat Washer (9), and
a 3/8” Nylon Locknut (21). Be sure that the
Cable Trap is turned to hold the Cable in
place and that the Cable is routed around
the Pulley as shown.
32. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the indicated hole in the Front
Upright (42) with a 3/8” x 3 3/4” Bolt (71), a
3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
33. Route the Long Cable (86) over the lower 3
1/2” Pulley (15) attached to the “I”-Plates (81).
The Cable must be routed from the direction
shown.
34. Wrap the Long Cable (86) around a 3 1/2”
Pulley (15). Attach the Pulley and a Cable
Trap (66) to the bracket on the Front Base (4)
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon
Locknut (21). Be sure that the Cable Trap is
turned to hold the Cable in place and that
the Cable is routed around the Pulley as
shown.
31
32
33
34
CABLE ASSEMBLY
86
15
66
16
21
17
42
66
15
21
21
12
9
9
71
86
15
86
86
81
4
15
66
15
35. Route the Long Cable (86) around the indicated 3 1/2” Pulley (15) and through the Long
“U”-Bracket (57). The Cable must be
between the Cable Trap (66) and the Pulley.
Tighten 3/8” x 2” Bolt (12) and the 3/8” Nylon
Locknut (not shown). Be sure that the Cable
is in the groove of the Pulley and that the
Cable and Pulley move smoothly.
Attach the end of the Long Cable (86) to the
Front Base (4) with a 5/16” x 2 3/4” Bolt (11),
a 5/16” Flat Washer (8), and a 5/16” Nylon
Locknut (3).
36. Attach the Small “U”-Bracket (67) to the
Weight Tube (63) with the 5/16” x 1 3/4” Bolt
(72) and a 5/16” Nylon Locknut (3).
37. Attach the Small Backrest (80) to the Rear
Upright (56) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10).
35
36
37
CABLE ASSEMBLYSEAT ASSEMBLY
11
8
3
80
56
67
63
3
72
4
15
66
12
57
86
10
43
16
38. Press a 1 3/4” Square Inner Cap (44) into the
Rear Seat Frame (77).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to a Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2 1/2” Carriage Bolt (91) into
the indicated hole in the Rear Seat Frame
(77). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Rear Seat Frame (77) with a 1/4” Flat Washer
(10) and the 1/4” x 2 1/4” Screw (82).
39. Align the holes in the Rear Seat Frame (77)
with one set of holes in the Rear Upright (56).
Attach the Rear Seat Frame to the Rear
Upright with a 5/16” x 2 3/4” Carriage Bolt
(14) and a Seat Knob (40).
40. Attach the Large Backrest (41) to the Front
Upright (42) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10). The Backrest
must be oriented as shown.
38
39
40
SEAT ASSEMBLY
13
91
44
37
77
18
82
2
77
56
40
14
42
41
Thick End
10
10
43
17
41. Press a 1 1/2” Square Inner Cap (32) into the
Front Seat Frame (36).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the center hole in a Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
1/2” Screws (18).
Insert the 1/4” x 2 1/4” Carriage Bolt (38) into
the indicated hole in the Front Seat Frame
(36). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Front Seat Frame (36) with a 1/4” Flat Washer
(10) and the 1/4” x 2” Screw (24).
42. Press a 1 1/2” Square Inner Cap (32) into the
Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Seat Frame (36)
with the 5/16” x 2 1/4” Bolt and a 5/16” Nylon
Locknut (3). Do not overtighten the Nylon
Locknut. The Leg Lever must be able to
pivot freely.
Insert the 5/16” x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten a
5/16” Nylon Locknut (3) with a 5/16” Flat
Washer (8) onto the Eyebolt.
43. Rest the Front Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the
Front Seat Frame to the Front Upright with a
5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
41
42
43
SEAT ASSEMBLY
13
38
37
18
36
32
24
36
29
32
35
8
3
3
Lubricate—33
40
42
36
14
2
10
18
44. Press 3/4” Round Inner Caps (34) into the
ends of both Pad Tubes (28).
Insert one Pad Tube (28) into the Front Seat
Frame (36). Slide a Foam Pad (30) onto each
end of the Pad Tube.
Insert the other Pad Tube (28) into the Leg
Lever (29). Slide a Foam Pad (30) onto each
end of the Pad Tube.
45. Remove the backing from the PRO 9625
decal and apply it to the home gym system as
shown.
Make sure that all parts have been properly
tightened. The use of the remaining parts will
be explained in ADJUSTMENT, beginning on
page 19 of this manual.
Before using the home gym system, pull each
cable a few times to be sure that the cables
move smoothly over the pulleys. If one of the
cables does not move smoothly, find and correct the problem. IMPORTANT: If the cables
are not properly installed, they may be
damaged when heavy weight is used. See
the CABLE DIAGRAM on page 23 of this
manual for proper cable routing. If there is
any slack in the cables, you will need to
remove it by tightening the cables. See
TROUBLE-SHOOTING AND MAINTENANCE on page 22.
44
45
MISC SEAT ASSEMBLY
36
29
30
30
34
34
28
PRO 9625
19
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPOR-
TANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is
performed, the effectiveness of the exercise will be reduced.
54
53
52
23
39
25
26
54
86
52
53
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Be sure to insert the Weight Pin until the bent
end of the Weight Pin is touching the Weights, and
turn the bent end downward. The weight setting of the
weight stack can be changed from 6.5 pounds to
106.5 pounds, in increments of 12.5 pounds. Note:
Due to the cables and pulleys, the amount of
resistance at each exercise station may vary from
the weight setting. Use the WEIGHT RESISTANCE
CHART on page 21 to find the approximate
amount of resistance at each weight station.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the Medium Cable (23) with
a Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the
Medium Cable with two Cable Clips. Adjust the
length of the Chain between the Lat Bar and the
Medium Cable so the Lat Bar is in the correct
starting position for the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE LOW PULLEY STATION
Attach the Lat Bar (54) to the Long Cable (86) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Long
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Long Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
39
20
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOVING THE SEATS below).
Attach one end of the Chain (52) to the Long Cable
(86) with a Cable Clip (53). Attach the other end of
the Chain to the Eyebolt (35) with a Cable Clip.
Always remove the Chain (52) from the Eyebolt
(35) before removing the seat.
ATTACHING AND REMOVING THE SEATS
See drawing A. Set the bracket on the Front Seat
Frame (36) onto the indicated pins on the Front
Upright (42). Attach the Front Seat Frame to the Front
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and
the Seat Knob (40).
For some exercises, the Front Seat Frame (36) must
be removed. First, be sure that the chain is not
attached to the leg lever. Next, remove the Seat Knob
(40) and the 5/16” x 2 3/4” Carriage Bolt (14) from the
Front Seat Frame. Lift the Front Seat Frame off the
Front Upright (42).
See drawing B. Align the holes in the Rear Seat
Frame (77) with one set of holes in the Rear Upright
(56). Attach the Rear Seat Frame to the Rear Upright
with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
For some exercises, the Rear Seat Frame (77) must
be removed. Remove the Seat Knob (40) and the
5/16” x 2 3/4” Carriage Bolt (14) from the Rear Seat
Frame. Lift the Seat Frame off the Rear Upright (56).
40
42
A
B
14
40
14
77
56
36
29
53
52
35
86
21
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each station. “Top” refers to the 6.5 lb. top weight. The
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each
butterfly arm.
PRESS BUTTERFLY LEG HIGH LOW SQUAT
WEIGHT ARM ARM LEVER PULLEY PULLEY ARM
PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.)
To p 2 4 1 4 2 1 1 5 1 9 3 1
145 21 41 303458
269 42 60 435277
3 98 51 76 58 68 102
4 117 65 87 74 82 143
5 142 86 101 92 98 169
6 162 94 116 106 117 196
7 191 118 140 121 128 204
8 210 126 169 134 147 215
22
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the home
gym system, can stretch slightly when it is first used.
If there is slack in the cables before resistance is felt,
the cables should be tightened. Insert the Weight Pin
(26) under one of the indicated Weights (25). Slack
can be removed from the cables by tightening the 1/4”
Nylon Locknuts (2) at the end of the Medium Cable
(23) (see drawing 1) and at the end of the Short
Cable (58) (see drawing 2). To do this you may need
to remove the Small “U”-Bracket (67) from the Weight
Tube (not shown) or remove the 3 1/2” Pulley (15)
from the Long “U”-Bracket (57). Make sure that the
cables are not too tight or the Top Weight (76) will be
lifted off the weight stack.
Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), Pulley,
and “U”-Bracket. Re-attach the Pulley and Cable Trap.
Be sure that the Cable trap is in the proper position
and that the Cable and Pulley move smoothly.
Note: If a cable tends to slip off the pulleys often,
the cable may have become twisted. Remove the
cable and re-install it.
If the cables need to be replaced, see ORDERING
REPLACEMENT PARTS on the back cover of this
manual.
57
67
76
26
25
66
15
2
2
86
12
23
1
2
58
21
23
4
3
2
7
7
8
8
6
2
5
4
3
2
Base—10
6
1—Low Pulley
1—High Pulley
Long Cable (86)
Medium Cable (23)
Rear Upright—1
9—Weight Stack
9
Short Cable (58)
5
CABLE DIAGRAM
The cable diagram below shows the proper routing of the Short Cable (58), the Medium Cable (23), and the
Long Cable (86). Use the diagram to be sure that the three cables and the cable traps have been assembled
correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The numbers show the correct route for each cable. The starting and ending points of each cable
are labeled. Be sure that the cable traps do not touch or bind the cables.
Long “U”-Bracket—3
1" Round Inner Cap (49)–6
1" Round Cover Cap (70)–4
3/4" Round Inner Cap (34)–4
5/16" x 2" Eyebolt (35)—1
1 1/2" Square Inner Cap (32)—2
1 3/4" Square Inner Cap (44)–7
2" Square Inner Cap (27)–6
2" Square Cover Cap (78)–2
1" x 2" Endcap (83)–2
1" Square Inner Cap (65)—1
1/4" Flat Washer (10)–10
5/16" Flat Washer (8)–11
3/8" Flat Washer (9)–7
1/4" x 2 1/2" Screw (43)–4
3/8" Nylon Locknut (21)–20
1/4" Nylon Locknut (2)–4
1/4" x 2 1/2" Carriage Bolt (91)–1
1/4" x 2" Screw (24)–1
5/16" x 2 1/2" Carriage Bolt (1)–4
5/16" x 2 3/4" Carriage Bolt (14)–2
1/4" x 1/2" Screw (18)–4
5/16" x 5" Bolt (68)–1
5/16" x 6" Bolt (60)–1
5/16" x 2 3/4" Bolt (11)–7
1/4" x 2 1/4" Carriage Bolt (38)–1
5/16" Nylon Locknut (3)–22
5/16" Nylon Jam Nut (84)–2
#8 x 1/2" SelfTapping Screw (89)–1
1/4" x 2 1/4" Screw (82)–1
1" Retainer (69)–4
5/16" x 1 3/4" Bolt (72)–1
1/2" x 3/4" Spacer (61)–2
3/8" x 2" Bolt (12)–3
3/8" x 3 1/2" Bolt (16)–2
5/16" x 2 1/2" Bolt (22)–6
3/8" x 2 1/2" Bolt (7)–3
3/8" x 3 3/4" Bolt (71)–5
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Cable Clip (53)–2
1 1/8" x 2 1/2" Plastic Bushing (74)–2
1" x 7/8" Plastic Bushing (75)–2
5/16" x 2 1/4" Bolt (33)–1
5/8" x 9/16" Spacer (73)–1
3/8" x 3 1/4" Bolt (85)–2
3/8" x 1 3/4" Bolt (87)–4
5/16" x 3" Bolt (93)–1
1/2" x 17/32 (94)–2
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
PART LIST—Model No. 831.159360 R0896A
Key Part
No. No. Qty. Description
1 100291 4 5/16” x 2 1/2” Carriage Bolt
2 012139 4 1/4” Nylon Locknut
3 012056 22 5/16” Nylon Locknut
4 132796 1 Front Base
5 132797 1 Stabilizer
6 115164 4 “V”-Pulley
7 013581 3 3/8” x 2 1/2” Bolt
8 014073 11 5/16” Flat Washer
9 014132 7 3/8” Flat Washer
10 014063 10 1/4” Flat Washer
11 119377 7 5/16” x 2 3/4” Bolt
12 013601 3 3/8” x 2” Bolt
13 132798 2 Seat
14 123385 2 5/16” x 2 3/4” Carriage Bolt
15 115370 13 3 1/2” Pulley
16 120003 2 3/8” x 3 1/2” Bolt
17 132799 1 Press Frame
18 123148 4 1/4” x 1/2” Screw
19 115644 2 Weight Bumper
20 132800 1 Pulley Bracket
21 012149 20 3/8” Nylon Locknut
22 127948 6 5/16” x 2 1/2” Bolt
23 132801 1 Medium Cable
24 128276 1 1/4” x 2” Screw
25 120294 8 Weight
26 122693 1 Weight Pin
27 108874 6 2” Square Inner Cap
28 127065 2 Pad Tube
29 132802 1 Leg Lever
30 103805 4 Foam Pad
31 119702 6 Hand Grip
32 103833 2 1 1/2” Square Inner Cap
33 121421 1 5/16” x 2 1/4” Bolt
34 119170 4 3/4” Round Inner Cap
35 129051 1 5/16” x 2” Eyebolt
36 132803 1 Front Seat Frame
37 132804 2 Seat Plate
38 121567 1 1/4” x 2 1/4” Carriage Bolt
39 115177 1 Nylon Strap
40 119192 2 Seat Knob
41 132805 1 Large Backrest
42 132806 1 Front Upright
43 128283 4 1/4” x 2 1/2” Screw
44 113666 7 1 3/4” Square Inner Cap
45 120596 2 10” Pad
46 132807 2 Press Arm
47 132809 1 Left Arm
48 132811 1 Right Arm
Key Part
No. No. Qty. Description
49 120733 6 1” Round Inner Cap
50 132812 3 Long Cable Trap
51 132816 1 Rear Base
52 116868 1 Chain
53 103087 2 Cable Clip
54 127061 1 Lat Bar
55 132817 1 Top Frame
56 132822 1 Rear Upright
57 132883 1 Long “U”-Bracket
58 132821 1 Short Cable
59 128292 1 3/8” x 8” Bolt
60 128293 1 5/16” x 6” Bolt
61 131516 2 1/2” x 3/4” Spacer
62 132887 2 Weight Guide
63 132818 1 Weight Tube
64 122691 1 Weight Tube Bumper
65 120696 1 1” Square Inner Cap
66 132819 8 Cable Trap
67 132820 1 Small “U”-Bracket
68 128297 1 5/16” x 5” Bolt
69 108778 4 1” Retainer
70 120808 4 1” Round Cover Cap
71 118471 5 3/8” x 3 3/4” Bolt
72 102073 1 5/16” x 1 3/4” Bolt
73 121845 1 5/8” x 9/16” Spacer
74 126891 2 1 1/8” x 2 1/2” Plastic Bushing
75 126808 2 1” x 7/8” Plastic Bushing
76 126866 1 Top Weight
77 132885 1 Rear Seat Frame
78 120822 2 2” Square Cover Cap
79 132884 1 Squat Arm
80 132886 1 Small Backrest
81 132815 2 “I” Plate
82 130688 1 1/4” x 2 1/4” Screw
83 127231 2 1” x 2” Inner Cap
84 126892 2 5/16” Nylon Jam Nut
85 120354 2 3/8” x 3 1/4” Bolt
86 132814 1 Long Cable
87 013399 4 3/8” x 1 3/4” Bolt
88 124590 1 3 1/2” Low Pulley
89 013141 1 #8 x 1/2” Tap Screw
90 122950 1 Rubber Bumper
91 121567 1 1/4” x 2 1/2” Carriage Bolt
92 132813 2 Handle
93 126145 1 5/16” x 3” Bolt
94 127234 2 1/2” x 17/32” Spacer
# 132823 1 User’s Manual
# 125056 1 Exercise Poster
21
9
15
71
85
21
12
20
15
66
21
15
21
87
80
58
93
27
10
43
23
72
3
10
2
12
81
81
15
15
21
1043
41
3
21
6
50
7
58
10
2
78
78
19
11
11
1
27
51
5
11
12
15
66
1
27
3
3
21
66
12
57
21
71
66
15
3
9
3
6
21
9
85
9
21
15
66
21
65
34
34
30
30
35
32
8
3
28
30
34
28
30
34
10
33
2
24
14
40
38
18
37
13
31
46
44
49
22
17
16
15
3
9
16
15
88
21
21
9
21
75
59
86
46
31
44
49
45
45
44
44
70
69
69
70
74
7
50
6
21
74
11
8
68
27
87
15
21
71
15
44
49
21
27
23
44
3
55
61
3
60
62
3
31
31
54
52
53
39
8
76
63
64
25
26
3
32
29
86
67
15
70
70
42
4
94
8
3
92
31
8
22
77 40
14
10
82
2
10
44
91
18
37
13
8
84
90
89
56
48
47
36
73
11
8
27
3
EXPLODED DRAWING–Model No. 831.159360 R0 896A
66
66
94
8
3
22
8
49
49
92
31
83
83
79
3
66
71
Part No. 132823 R0896A Printed in Canada © 1996 Sears, Roebuck and Co.
Model No. 831.159360
QUESTIONS?
If you find that:
• you need help assembling or
operating the WEIDER®PRO 9625
• a part is missing
• or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday–Saturday, 7 am–7 pm
Central Time (excluding holidays)
REPLACEMENT PARTS
If parts become worn and need to
be replaced, call the following tollfree number
1-800-FON-PART
(1-800-366-7278)
The model number and serial number of your WEIDER®PRO 9625
are listed on a decal attached to the frame. See the front cover of
this manual to find the location of the decal.
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
When requesting help or service, or ordering parts, please be prepared to provide the following information:
• The MODEL NUMBER of the product (831.159360).
• The NAME of the product (WEIDER®PRO 9625 Home Gym
System).
• The PART NUMBER of the PART (see the PART LIST and the
EXPLODED DRAWING at the center of this manual).
• The DESCRIPTION of the PART (see the PART LIST and the
EXPLODED DRAWING at the center of this manual).
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS WEIGHT SYSTEM EXERCISER, contact the nearest SEARS Service Center throughout the
United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for
rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
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