Weider 831.153932 User Manual

Write the serial number in the space above for reference.
Serial Number Decal (under seat)
· Assembly
· Adjustments
· Troubleshooting
· Part List and Drawing
WEIGHT SYSTEM EXERCISER
User’s Manual
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Patent Pending
Sears, Roebuck and Co., Hoffman Estates, IL 60179
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
2
IMPORTANT PRECAUTIONS
Keep hands and fingers clear of this area.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
Read all instructions in this manual and in
1. the accompanying literature before using the weight system.
Always disconnect the lat bar from the
13.
weight system when performing an exercise that does not use the lat bar.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure that all parts are properly tight­ened each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a a maximum user weight of 300 pounds.
10. The weight system should not be used by more than one person at a time.
14. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
16. The warning decals shown here have been placed on the weight system in the locations shown on page 4. If a decal is missing or illegible, please call our Customer Service Department toll-free at 1-877-992-5999, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Place the decal on the weight system in the location shown.
Decal 2
11. Always stand on the foot plate when per­forming an exercise that could cause the weight system to tip.
12. Never release the butterfly arms, leg lever, squat arm, lat bar weights are raised. The weights will fall with great force.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. Sears assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
, row bar, or handle while
Decal 1
3
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO 4850 weight system. system offers an impressive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the PRO 4850 weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
Lat Bar
High Pulley Station
Swivel Carriage
The WEIDER
®
PRO 4850 weight
reading this manual, call 1-800-4-MY-HOME (1-800-469-4663) the product model number and serial number before calling. The model number is 831.153932. The serial number can be found on a decal attached to the weight system (see the front cover of this manual for the location of the decal).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
. To help us assist you, please note
WARNING
DECAL 1
ASSEMBLED DIMENSIONS: Height: Width: 96 in. Length: 57 in.
WARNING DECAL 2
(one on each side)
®
81 in.
Butterfly Arm/Press Arm
Backrest
Low Pulley Station
Curl Pad
Seat
Leg Lever
Weight Stack
WARNING
DECAL
2
Squat Arm
Backrest
Adjustment Knob
Squat Knee Rest
4
ASSEMBLY
Make Assembly Easier
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone.
Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.
Make sure that you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and masking tape.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly easier, we have divided the assembly process into four stages. The small hard­ware needed for each stage is packaged in sepa­rate bags.
stage to open the parts bag(s) for that stage.
Place all parts of the weight system in a cleared area and remove the packing materials. Do not dis­pose of the packing materials until assembly is com­pleted.
Important: Wait until you begin each
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly, a PART IDENTIFICATION CHART is included in the center of this manual. Lay the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre-
attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call 1-800-4-MY-HOME (1-800-469-4663)
.
®
The Four Stages of the
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
Assembly—
Arm
assemble the arms and the leg lever
During this stage, you will
Assembly Process
.
Cable Assembly—During this stage, you will attach the cables and pulleys that connect the weight stations to the weight stacks.
Assembly—
Seat
assemble the seat and the backrests.
During the final stage, you will
5
FRAME ASSEMBLY
1
2
1.
Make sure that you understand all of the information on page 5 before you begin assembling the weight system.
Locate and open the parts bags labeled “FRAME ASSEMBLY 1” and “FRAME ASSEMBLY 2.”
See the inset drawing.
the Short Base (2) with two M4 x 20mm Self-tapping Screws (14) and two M4 Washer (98).
Press a 50mm Square Inner Cap (105) into the open end of the Long Base (106).
Insert eight M10 x 65mm Carriage Bolts (110) up through the Long Base (106) and the Short Base (2) as shown.
over the heads of the Carriage Bolts to hold them in place.
Attach the Short Base (2) to the Long Base (106) with two M10 x 70mm Bolts (85), the Long Frame Plate (71), and two M10 Nylon Locknuts (87).
Note: It may be helpful to place tape
Attach the Base Cap (24) to
24
98
98
71
110
2
110
87
2
87
110
110
53
58
106
110
14
85
105
2. Press two 50mm x 75mm Inner Caps (58) into the Foot Plate (53). Attach the Foot Plate to the Long Base (106) with two M10 x 65mm Carriage Bolts (110) and two M10 Nylon Locknuts (87).
3. Attach the tether on the Pin w/Tether (112) to the Long Base (106) with an M4 x 20mm Self-tapping Screw (14).
Attach the four Knee Rest Bumpers (30) to the Squat Knee Rest (41) with four M4 x 20mm Self­tapping Screws (14).
Attach the Squat Knee Rest (41) to the Long Base (106) with an M10 x 85mm Bolt (96) and an M10 Nylon Locknut (87). Do not overtighten the Nylon
Locknut; the Squat Knee Rest must be able to pivot.
87
106
58
3
106
87
14
30
87
14
112
96
41
30
14
30
6
4. Press a 38mm Square Inner Cap (67) into the square tube on the Butterfly Upright (3).
Slide the Butterfly Upright (3) onto the two indicated M10 x 65mm (2). Finger tighten an M10 Nylon Locknut (87) onto each Carriage Bolt. Do not tighten the Locknuts
yet.
Carriage Bolts (110) in the Short Base
4
67
3
87
87
5. Press a 50mm x 75mm Inner Cap (58) halfway into the top of the Seat Upright (9); it will need to be removed later. Attach the Leg Lever Bumper (77) to the Seat Upright with an M4 x 20mm Self-tapping Screw (14) and an M4 Washer (98).
Slide the Seat Upright (9) onto the two indicated M10 x 65mm Carriage Bolts (110) in the Short Base (2). Finger tighten an M10 Nylon Locknut (87) onto each Carriage Bolt. Do not tighten the Locknuts
yet.
Hold the Seat Frame (8) between the Seat Upright
6. (9) and the Butterfly Upright (3). Frame to the Seat Upright with two M10 x 95mm Bolts (92), two M10 Washers (91), and two M10 Nylon Locknuts (87).
yet.
Do not tighten the Locknuts
Attach the Seat
2
110
5
14
6
98
77
58
9
87
2
87
110
87
8
87
91
92
Attach the Seat Frame (8) to the Butterfly Upright (3) with two M10 x 95mm Bolts (92), two M10 Washers (91), and two M10 Nylon Locknuts (87).
Do not tighten the Locknuts yet.
91
3
91
9
92
91
7
7. Press a 50mm x 75mm Inner Cap (58) into the top of the Squat Upright (4). Press two 25mm Round Outer Caps (120) onto the Upright.
Slide the Squat Upright onto the two indicated M10 x 65mm Carriage Bolts (110) in the Long Base (106). Finger tighten an M10 Nylon Locknut (87) onto each Carriage Bolt. Do not tighten the
Locknuts yet.
Press a 50mm x 75mm Inner Cap (58) into the top of the Swivel Upright (5). Slide the Swivel Upright onto the two indicated M10 x 65mm Carriage Bolts (110) in the Long Base (106). Finger tighten an M10 Nylon Locknut (87) onto each Carriage Bolt.
tighten the Locknuts yet.
Do not
7
87
58
58
5
4
120
8. Press two Swivel Bushings (66) into the Swivel Carriage (46).
Tighten an Adjustment Handle (65) into the Swivel Carriage (46). Orient the Swivel Carriage as shown. Slide the Carriage onto the Swivel Upright (5) and engage the Adjustment Handle into an adjustment hole in the Swivel Upright.
8
110
65
66
106
120
87
110
66
46
5
Adjustment
Hole
8
9. Attach a Roller (39) between the indicated set of holes in the Squat Slider (38) with an M8 x 85mm Bolt (94) and an M8 Nylon Locknut (86) as shown.
Do not overtighten the Locknut.
9
39
38
Assemble the other three Rollers (39) to the Squat Slider (38) in the same manner.
10. Slide the Squat Slider (38) down onto the Squat Upright (4).
11. Orient the Weight Guides (42) with the indicated holes on top. Insert the ends of two Weight Guides into the indicated bracket on the Long Base (106). Slide two Weight Bumpers (49) onto the Weight Guides. Next, slide ten Weights (44) onto the Weight Guides. Make sure that the Weights are turned so
the grooved sides of the Weights are facing downward.
39
86
94
39
10
38
4
11
Holes
42
42
Holes
45
Press a Weight Tube Bumper (48) into the lower end of a Weight Tube (43). Insert the Weight Tube into the centers of the W
that the Weight Tube is turned as shown.
Lubricate the two outer holes in a Slide the Top Weight onto the Weight Guides (42).
Make sure that the Top Weight is turned so the grooved side is facing downward.
Apply a number “10” decal to the Top Weight (45) in the location shown. Apply decals with the numbers 20 through 110 to the ten Weights (44).
Assemble the other weight stack in the same
.
way
eights (44). Make sure
op Weight (45).
T
43
48
Lubricate
“10” Decal
Groove
44
“20” Decal
“110” Decal
49
106
9
12. Attach the Top Frame (6) between the Squat Upright (4) and the Swivel Upright (5) with four M10 x 95mm Bolts (92), the two Short Frame Plates (52), and two M10 Nylon Locknuts (87) as shown.
the Bolts and Locknuts yet.
Attach the four Weight Guides (42) to the Top Frame (6) with two M10 x 165mm Bolts (95), four M10 Washers (91), and two M10 Nylon Locknuts (87).
Do not tighten
12
92
95
6
52
5
87
91
91
87
42
91
87
87
91
52
13. Press two 50mm x 75mm Inner Caps (58) into the Top Frame (6) and the Butterfly Top Frame (7).
Attach the Butterfly Top Frame (7) to the Top Frame (6) with two M10 x 70mm Bolts (85), two M10 Washers (91), and two M10 Nylon Locknuts (87).
Do not tighten the Locknuts yet.
Attach the Butterfly Top Frame (7) to the Butterfly Upright (3) with two M10 x 95mm Bolts (92), two M10 Washers (91), and two M10 Nylon Locknuts (87).
Tighten all of the M10 Nylon Locknuts (87) used in steps 2–13.
ARM ASSEMBLY
14. Open the parts bag labeled “ARM ASSEMBLY.”
Press three 40mm x 50mm Inner Caps (21) into the Leg Lever (10). Attach the Eyebolt (116) to the Leg Lever with an M10 Washer (91) and an M10 Nylon Locknut (87).
13
58
14
21
116
95
92
91
58
7
85
21
10
Ta b
87
91
6
91
87 3
9
Lubricate
59
87
92
4
87
91
Lubricate an M10 x 65mm Bolt (59) with grease.
urn the Leg Lever (10) so that the welded tab is
T on the indicated side, and attach the Leg Lever to the Seat Upright (9) with the Bolt and an M10 Nylon Locknut (87).
the Leg Lever must be able to pivot easily
15. Press a 50mm x 70mm Inner Cap (34) into the Butterfly Frame (47). “L”-pins w/Tether (60) to the Butterfly Frame with an M4 x 20mm Self-tapping Screw (14).
Lubricate a an M10 x 75mm Bolt (107) with grease. Attach the Butterfly Frame (47) to the Butterfly Top Frame (7) with the Bolt and an M10 Nylon Locknut (87).
Do not overtighten the Locknut; the
Butterfly Frame must be able to pivot easily.
Do not overtighten the Locknut;
.
Attach the tethers on the two
10
15
60
47
87
21
7
34
107—Lubricate
14
60
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