Weider 831.150471 User Manual

PATENT PENDING
USER'S MANUAL
Model No. 831.150471 Serial No.
The serial number can be found in the location shown below. Write the serial number in the space above.
CAUTION
Serial Number Decal (under seat)
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
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TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ADJUSTING THE WEIDER PRO 545 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before beginning assembly.
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IMPORTANT PRECAUTIONS
WARNING:To reduce the risk of serious injury, read the following important precautions before using the weight bench.
1. Read all instructions in this manual before using the weight bench.
2. Use the weight bench only as described in this manual.
3. It is the responsibility of the owner to ensure that all users of the weight bench are ade­quately informed of all precautions.
4. Use the weight bench only on a level surface. Cover the floor beneath the weight bench for protection.
5. Inspect and tighten all parts each time you
use the weight bench. Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight bench at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. Do not use a barbell (not included) longer than six feet when the squat rack is set to the narrow width. If you are using an olympic barbell (not included) you must set the squat rack to the wide width.
10. Always be sure there is an equal amount of weight on each side of your barbell (not included) when you are using it.
11. The weight bench is designed to support a maximum of 560 pounds, including the user, a weight bar, and weights. Do not place more than 310 pounds, including a weight bar and weights, on the weight rests; do not place more than 75 pounds on each weight car­riage; do not place more than 150 pounds on the leg lever for normal use.
12. When using the backrest, make sure that the “L” pin is fully inserted through the adjust­ment bracket and the frame on the bench.
13. Always exercise with a partner. When you are performing bench press exercises, squat exercises, or toe raise exercises, your partner should stand behind you to catch the barbell if you cannot complete a repetition.
14. The weight bench is intended for home use only. Do not use the weight bench in any commercial, rental, or institutional setting.
15. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. SEARS assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
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WARNING DECAL PLACEMENT
The decal shown below has been placed on the weight bench and on the squat rack. If either decal is missing, or if either decal is not legible, please call our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays), to order a free replacement decal. Apply the replacement decal to the location shown.
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Backrest
Adjustment “U” Bracket
Foot Plate
Pulley Station
Handle
Spotter Tube
Spotter Tube
Seat
Weight Tube
Weight Tube
Weight Carriage
WEIGHT BENCH
SQUAT RACK
Weight Carriage
Leg Lever
Pulley
Station
Handle
Adjustment “U” Bracket
Adjustment Bracket
BEFORE YOU BEGIN
Thank you for selecting the WEIDER®PRO 545 Weight Bench. The versatile PRO 545 Weight Bench is designed to be used with your own weight set (not included) to develop every major muscle group of the body. Whether your goal is a shapely figure, dramatic muscle size and strength, or a healthier cardiovascular system, the PRO 545 Weight Bench will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the WEIDER®PRO 545 Weight Bench. If you
have additional questions, please call our toll-free
HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays). To help us assist you, please note the prod­uct model number and serial number before calling. The model number is 831.150471. The serial number can be found on a decal attached to the PRO 545 Weight Bench (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Weight Rest
Weight Rest
ASSEMBLY
2
49
8
40
49
13
12
33
40
13
12
36
22
8
36
1
1. Before assembling this product, be sure that
you have read and understand the information in the box above.
Press a 50mm Square Outer Cap (40) onto each side of the Stabilizer (33).
Attach the Stabilizer (33) to the Bench Frame (49) with two M8 x 68mm Bolts (8), two M8 Washers (13) and two M8 Nylon Locknuts (12).
2. Press a 50mm Square Inner Cap (36) into each end of the Front Leg (22).
Attach the Front Leg (22) to the Bench Frame (49) with two M8 x 68mm Bolts (8), two M8 Washers (13) and two M8 Nylon Locknuts (12).
Before beginning assembly, carefully read the following information and instructions:
Assembly requires two people.
Place all parts in a cleared area and remove the
packing materials; do not dispose of the packing materials until assembly is completed.
Tighten all parts as you assemble them, unless
instructed to do otherwise.
For help identifying the small parts used in
assembly, use the PART IDENTIFICATION CHART attached at the center of the manual.
As you assemble the weight bench, be sure that
all parts are oriented as shown in the drawings.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) rubber mallet
• One (1) standard screwdriver
• One (1) phillips screwdriver
• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: A socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
6
7
3. Press 20mm x 40mm Inner Caps (44) into the ends of both Backrest Tubes (25).
Lubricate an M10 x 152mm Bolt (11). Attach the Backrest Tubes (25) to the Bench Frame (49) with the Bolt and an M10 Nylon Locknut (14). See the
inset drawing. The indicated hole in the Backrest Tube (25) is slightly off center. The Backrest Tube must be oriented as shown, when it is attached to the Bench Frame (49). Do not overtighten the Nylon Locknut; the Backrest Brackets must be able to move freely.
4. Slide the Adjustment Bracket (26) onto the Bench Frame (49). See the inset drawing. The guide rod inside the Adjustment Bracket must be on the indi­cated side of the welded tube in the Bench Frame.
Align one set of holes in the Adjustment Bracket (26) with the hole in the Bench Frame (49). Insert the “L” Pin (46) through the Adjustment Bracket and the Bench Frame.
Lubricate an M10 x 152mm Bolt (11). Attach the Adjustment Bracket (26) to the Backrest Tubes (25) with the Bolt, two Adjustment Bracket Spacers (50), and an M10 Nylon Locknut (14). Do not overtight-
en the Nylon Locknut; the Backrest Brackets and Adjustment Bracket must be able to move freely.
5. Attach the Backrest (29) to the Backrest Tubes (25) with four M6 x 48mm Screws (35) and four M6 Washers (42). Note: Before you attach the Backrest to the Backrest Tubes, look at the back side of the Backrest. You will notice that one set of threaded holes is closer to the end of the Backrest (see the inset drawing). This end of the Backrest must be closest to the Bench Frame (49).
6. Attach the Seat (34) to the Bench Frame (49) with the M6 x 60mm Screw (16), two M6 x 16mm Screws (17), and three M6 Washers (42).
6
3
4
11—Lubricate
25
44
14
44
Welded
Tube
Lubricate—11
25
50
14
46
46
49
49
Guide
Rod
42
34
49
42
17
16
44
49
26
26
25
49
Hole must
be on the
lower side
5
42
42
35
35
25
29
This end of the
Backrest must
be closest to the
Bench Frame
49
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7. Press three 50mm Square Inner Caps (36) into the Leg Lever (32). Press a 1” Round Inner Cap (41) into the Leg Lever. Press a 1” Angle Cap (5) onto the Leg Lever.
8. Lubricate the M10 x 75mm Bolt (10). Attach the Leg Lever (32) to the Front Leg (22) with the Bolt and an M10 Nylon Locknut (14).
9. Tap 3/4” Round Inner Caps (43) into each end of the three Pad Tubes (38).
Insert a Pad Tube (38) through one hole in the Leg Lever (32). Insert another Pad Tube through the other hole in the Leg Lever. Insert the remaining Pad Tube through the upper hole in the Front Leg (22).
Slide two Foam Pads (48) onto each Pad Tube (38).
10. Set each section of the Base (20, 55) on the floor. Be sure that the indented side of each section of the Base is facing the floor. Press a 50mm Square Inner Cap (36) into the indicated end of each sec­tion of the Base.
Insert four M8 x 58mm Carriage Bolts (6) into each section of the Base (20, 55).
10
7
8
9
36
32
5
36
41
32
14
48
48
36
20
55
6
6
6
6
48
43
43
43
43
22
Upper
Hole
32
43
10—Lubricate
22
38
38
48
48
38
The indented
side must face
the floor
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