Weider 831.14623.0 User Manual

Page 1
Model No. 831.14623.0 Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal (under seat)
• Assembly
• Adjustments
• Troubleshooting
WEIGHT SYSTEM EXERCISER
User’s Manual
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Page 2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ART IDENTIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
P
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
EIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
W
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
90 DAY FULL WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
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IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and all warnings on the weight system before using the weight system. Use the weight system only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Keep the weight system indoors, away from moisture and dust. Place the weight system on a level surface, with a mat beneath it to protect the floor or carpet. Make sure that there is enough clearance around the weight system to mount, dismount, and use the weight system.
5. Inspect and properly tighten all parts regular-
. Replace any worn parts immediately.
ly
6. Keep hands and feet away from moving parts.
12. Always make sure that the weight pin is inserted fully into the weight stack before exercising.
13. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
14. Always secure the weight stack with the lock pin and lock after exercising to prevent unauthorized use of the weight system (see LOCKING THE WEIGHT STACK on page 29).
15. The decal shown below has been placed on
the weight system. If the decal is missing or illegible, call order a free replacement decal. Apply the decal in the location shown.
toll-free 1-877-992-5999 and
7. Keep children under 12 and pets away from the weight system at all times.
8. Always wear athletic shoes for foot protec­tion while exercising.
9. Make sure that the cable remains on the pul­leys at all times. If the cable binds as you are exercising, stop immediately and make sure that the cable is on the pulleys. Replace all cables at least every two years.
The weight system is designed to be used
10. only with the included weight. Do not use the weight system with dumbbells or any other type of weight to increase the resistance.
11. The weight system is designed to support a maximum user weight of 300 pounds.
WARNING: B
is especially important for persons over the age of 35 or persons with pre-existing health problems. R
ead all instructions before using. SEARS assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
efore beginning this or any exercise program, consult your physician. This
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BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER™PRO 4950 weight system. The weight system offers a selec­tion of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the weight system. If you have questions after
ASSEMBLED DIMENSIONS: Height: 82 in. / 208 cm Width: 95 in. / 241 cm Depth: 94 in. / 239 cm
Butterfly Arm
reading this manual, please see the front cover of this manual. To help us assist you, note the product model number and serial number before contacting us. The model number is 831.14623.0. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Note: The terms “right side” and “left side” are determined relative to a person facing away from the weight system; they do not correspond to right and left on the draw­ings in the manual.
Lat Bar
Right Side
Backrest
Press Arm
Curl Pad
Curl Adjustment Knob
Leg Lever
Foam Pad
Foot Plate
Shroud
Military Press Arm
Backrest
Adjustment Knob
Weight
Leg Press
Left Side
Seat
Seat Adjustment Knob
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M10 Nylon
Locknut (77)
M8 Washer (103)
M8 Nylon
Locknut (78)
M6 Washer
(114)
M4 Washer
(104)
M4 x 12mm Self-tapping
Screw (102)
M4 x 16mm Self-tapping Screw (110)
M6 x 16mm
Screw (88)
M8 x 22mm
Shoulder Bolt (90)
M10 x 75mm Button Screw (118)
M10 Washer (80)
M10 Large Washer (105)
M12 Large Washer (98)
M10 x 100mm Bolt (140)
M12 Nut (112)
PART IDENTIFICATION CHART—Model No. 831.14623.0 R0606A
Refer to the drawings below to identify small parts used in assembly. The number in parentheses by each draw­ing is the key number of the part, from the PART LIST on pages 39 and 40. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached. If a part is missing, call toll-free 1-877-992-5999.
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M6 x 60mm Button Screw (91)
M8 x 75mm Carriage Bolt (83)
M8 x 80mm Bolt (100)
M8 x 65mm Bolt (101)
M10 x 141mm Bolt (141)
M10 x 120mm Bolt (115)
M10 x 82mm Button Screw (92)
M10 x 60mm Bolt Set (116)
M4 x 25mm Self-tapping
Screw (96)
M10 x 90mm Bolt (81)
M10 x 75mm Bolt (82)
M10 x 82mm Bolt (84)
M10 x 63mm Bolt (79)
M10 x 45mm Bolt (86)
M10 x 50mm Bolt (97)
M10 x 110mm Bolt (93)
M10 x 65mm Button Bolt (106)
M10 x 68mm Bolt (85)
M10 x 116mm Bolt (107)
M10 x 40mm Bolt (142)
M8 x 69mm Shoulder Bolt (87)
PART IDENTIFICATION CHART—Model No. 831.14623.0 R0606A
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ASSEMBLY
Make Assembly Easier for Yourself
Everything in this manual is designed to ensure that the weight system can be assem­bled successfully by anyone. Before begin-
ning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Set Aside Enough Time
Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the
weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure all parts are oriented exactly as shown in the drawings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading these assembly instructions, please call
(1-800-469-4663).
1-800-4-MY-HOME
®
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of the weight system.
A
Assembly—D
rm
assemble the arms and the leg lever.
uring this stage you will
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
S
Assembly—D
eat
assemble the seats and the backrests.
uring the final stage you will
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Frame Assembly
1
1.
2. Insert six M8 x 75mm Carriage Bolts (83) up
efore beginning assembly, make sure
B you understand the information in the box on page 7. See the PART IDENTIFI­CATION CHARTS on pages 5 and 6 for
elp identifying small parts.
h
Insert four M8 x 75mm Carriage Bolts (83) up through the Right Base (1).
helpful to place a piece of tape over each Bolt head to hold it in place.
Apply a portion of the included grease to an M10 x 141mm Bolt (141). Attach the Foot Plate (146) to the Right Base (1) with the Bolt and an M10 Nylon Locknut (77).
the Locknut, the Foot Plate must pivot freely.
through the Left Base (119). Note: It may be helpful to place a piece of tape over each Bolt head to hold it in place.
Note: It may be
Do not overtighten
2
141
146
83
Grease
119
77
83
83
3
1
83
8
3. Attach the Right Base (1) to the Left Base (119) with two M8 x 80mm Bolts (100), two M8 Washers (103), and two M8 Nylon Locknuts
Do not Tighten the Nylon Locknuts yet.
(78).
4. Attach the Bottom Center Base (147) to the Right and Left Bases (1, 119) with four M8 x 80mm Bolts (100), four M8 W four M8 Nylon Locknuts (78).
the Nylon Locknuts yet.
ashers (103), and
Do not Tighten
3
78
1
4
100
103
103
1
147
103
78
119
78
103
103
100
100
103
19
1
8
Page 9
5. Attach the Right Upright (2) to the Right Base (1) with two M8 Nylon Locknuts (78) and the two indicated M8 x 75mm Carriage Bolts (83).
Do not Tighten the Nylon Locknuts yet.
5
2
78
6. Orient the Rear Upright (121) so that the top bracket slopes toward the Left Upright (120). Attach the Rear Upright to the Left Base (119) with two M8 Nylon Locknuts (78) and the indi­cated M8 x 75mm Carriage Bolts (83).
ighten the Nylon Locknuts yet.
T
Attach the Left Upright (120) in the same man­ner. Do not Tighten the M8 Nylon Locknuts
(78) yet.
Do not
78
1
83
6
83
Top Bracket
78
121
78
1
120
19
78
78
83
9
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7. Attach the RIght Top Frame (4) to the Right Upright (2) with two M8 x 80mm Bolts (100),
wo M8 Washers (103), and two M8 Nylon
t Locknuts (78).
ocknuts yet.
L
Do not Tighten the Nylon
7
100
03
1
03
1
4
78
78
2
8. Attach the Left Top Frame (126) to the Rear Upright (121), the Left Upright (120), and the
Top Frame (4) with six M8 x 80mm Bolts
Right (100), six M8 Washers (103), and six M8 Nylon Locknuts (78). Do not tighten the Nylon
Locknuts yet.
9. Orient the Weight Guides (18) with the indicated holes toward the floor. Attach a Weight Guide to the Bottom Center Base (147) with an M10 x 82mm Bolt (84), two M10 Washers (80), two 20mm Steel Spacers (108), and an M10 Nylon Locknut (77). Do not tighten the Nylon
Locknut yet.
8
100
78
4
121
9
103
78
100
126
78
100
103
78
120
Attach the other Weight Guide (18) in the same manner.Do not tighten the M10 Nylon
Locknut yet.
10
Holes
18
147
18
84
80
108
108
80
77
Page 11
10. Slide the two Weight Bumpers (71) onto the Weight Guides (18). Orient eleven Weights (19) with the pin holes on the bottom as shown. Slide the Weights onto the Weight Guides.
Insert the Weight Tube Cap (76) into the Weight Tube (20). Insert the Weight Tube into the eleven Weights (19). Make sure the pin on the
Weight Tube is oriented as shown.
Lubricate the indicated holes in a Weight (19) with the included grease packet. Slide the Weight onto the Weight Guides (18).
10
19
Grease
20
11. Attach the Top Center Frame (148) to the Right and Left Top Frames (4, 126) with four M10 x 82mm Bolts (84), two Top Frame Plates (137), and two M10 Nylon Locknuts (77). Do not tight-
en the Nylon Locknuts yet.
11
Pin Hole
84
19
137
76
18
71
77
81
80
18
77
71
137
84
Attach the Weight Guides (18) to the Top Center Frame (148) with two M10 x 90mm Bolts (81), four M10 W Locknuts (77).
Locknuts yet.
ashers (80), and two M10 Nylon
Do not tighten the Nylon
11
4
148
80
77
18
80
77
126
Page 12
12. Attach Leg Lever Bumper (75) to the Front Leg
10) with an M4 x 16mm Self-tapping Screw
( (110) and an M4 Washer (104).
2
1
Attach the Front Leg (10) to the Right Base (1) with two M8 Nylon Locknuts (78) and the indi­cated M8 x 75mm Carriage Bolts (83). Do not
tighten the Nylon Locknuts yet.
13. Attach the Right Frame (9) to the Front Leg (10) and the Right Upright (2) with two M8 x 65mm Bolts (101), two M8 x 80mm Bolts (100), four M8 Washers (103), and four M8 Nylon Locknuts
Do not tighten the Nylon Locknuts yet.
(78).
13
10
78
104
10
1
9
78
75
78
10
1
78
78
7
83
8
2
103
100
14. Attach the Left Frame (122) to the Left Base
19) and the Left Upright (120) with two M8 x
(1 80mm Bolts (100), two M8 Washers (103), four M8 Nylon Locknuts (78), and the two indicated M8 x 75mm Carriage Bolts (83).
Tighten all the M10 and M8 Nylon Locknuts (77, 78) used in steps 3–14.
14
101
100
103
103
103
120
78
122
78
78
119
83
12
Page 13
Arm Assembly
15
100
15. Attach the Butterfly Frame Brace (6) to the Right Upright (2) with two M8 x 80mm Bolts (100), two M8 Washers (103), and two M8 Nylon Locknuts (78). Do not tighten the Nylon
Locknuts yet.
Attach the Butterfly Frame (5) to the Right Top Frame (4) and the Butterfly Frame Brace (6) with two M8 x 80mm Bolts (100), an M10 x 75mm Button Screw (118), two M8 Washers (103), and two M8 Nylon Locknuts (78).
Tighten the M8 Nylon Locknuts (78) used in this step.
16. Apply grease to the locations shown and attach the Left Butterfly Bracket (28) to the Butterfly Frame (5) with an M10 x 82mm Bolt (84) and an M10 Nylon Locknut (77).
Repeat this step for the Right Butterfly Bracket (29).
16
118
5
84
Grease
103
100
6
78
100
103
4
2
84
78
103
17. Remove the indicated Butterfly Arm Cap (43) from the Right Butterfly Arm (26). Attach a Butterfly Handle (27) to the Butterfly Arm with an M10 x 65mm Button Bolt (106), two M10 Washers (80), two 13mm Steel Spacers (109), and an M10 Nylon Locknut (77).
Attach the Butterfly Butterfly Arm (26) with an M10 x 82mm Button Screw (92) and an M10 Large W
Repeat this step for the Left Butterfly Arm and Butterfly Handle (25, 27).
Apply grease in the locations shown and attach the Right Butterfly Arm (26) to the Right B
utterfly Bracket (29) with an M10 x 75mm Bolt (82) and an M10 Nylon Locknut (77). Press a Bolt Cap (44) onto the end of the Bolt. Do not
overtighten the Bolt; the Butterfly Arm must be able to pivot freely
Arm Cap (43) to the Right
asher (105).
.
17
29
Grease
27
106
105
92
80
5
109
26
43
77
Grease
80
Grease
77
44
82
Grease
28
77
29
25
27
Repeat this step for the Left Butterfly Arm (25).
13
Page 14
18. Apply grease to the 44mm Bushing (136) and an M10 x 68mm Bolt (85). Then, insert the
ushing into the Military Press Frame (127).
B Attach the Military Press Frame inside the Left
pright (120) with the Bolt (85) and an M10
U Nylon Locknut (77). Do not overtighten the
Nylon Locknut; the Military Press Frame must pivot freely.
8
1
Grease
136
77
127
85
120
19. Apply grease to an M10 x 40mm Bolt (142). Attach the Military Press Arm (128) to the Military Press Frame (127) with the Bolt and an M10 Nylon Locknut (77). Do not overtighten
the Nylon Locknut; the Military Press Arm must pivot freely.
Apply grease to a 77mm Bushing (138) and to
20. an M10 x 100mm Bolt (140). Attach the Leg Press Frame (123) to the Left Base (119) with the Bushing, the Bolt, and an M10 Nylon Locknut (77).
the indicated side.
Make sure the bushing is on
19
20
123
Bushing
127
142
Grease
77
128
Repeat this step with the Front Leg Press Frame (132). Do not overtighten the Nylon Locknuts (77); the Leg Press Frames must pivot freely
.
14
1
19
140
Grease
77
132
138
Page 15
21. Apply grease to tw0 M10 x 82mm Bolts (84) and to the indicated locations on the Leg Press Frame (123) and the Front Leg Press (132). Attach the Leg Press (124) to the Leg Press Frame and the Front Leg Press Frame (123,
132) with the two Bolts (84) and two M10 Nylon Locknuts (77).
21
123
Grease
Grease
77
132
84
124
22. Apply grease in the locations shown. Insert a 57mm Spacer (69) into the indicated hole in the Leg Lever (12). Attach the Leg Lever to the Front Leg (10) with an M10 x 60mm Bolt Set (116). Make sure the barrel of the Bolt Set is
inserted through both sides of the bracket on the Front Leg. Make sure the indicated rod is oriented as shown.
See the left inset drawing. Attach the Lock
Plate (14) to the Front Leg (10) with the M8 x 69mm Shoulder Bolt (87), an M8 Washer (103), and an M8 Nylon Locknut (78).
See the right inset drawing. Insert the Lock Plate Pin (95) through the Lock Plate (14) and the Leg Lever (12). Lock Plate Pin to the Front Leg (10) with an M4 x 12mm Self-tapping Screw (102).
Orient a Press
23. bend at the top as shown in the inset drawing. Attach the Press Arm Handle to the Right Press Arm (16) with two M10 x 65mm Button Bolts (106), four M10 W Spacers (99), and two M10 Nylon Locknuts (77).
Repeat this step for the Left Press Arm (not shown).
Attach the tether on the
Arm Handle (17) with the 90
ashers (80), four 1
1mm
°
22
23
87
14
116
69
Grease
Rod
10
106
106
12
80
Grease
99
10
103
78
80
99
99
Bracket
102
95
10
99
17
116
14
12
77
80
15
9
0° Bend
17
16
Page 16
24. Apply grease to an M10 x 110mm Bolt (93) and
90mm Spacer (59). Attach the Left Press Arm
a (15) to the Right Press Arm (16) with the Bolt, the Spacer, and an M10 Nylon Locknut (77).
Finish attaching the Press Arms (15, 16) with two M10 x 63mm Bolts (79), two M10 Washers (80), and two M10 Nylon Locknuts (77). Do not
tighten the Nylon Locknuts yet.
Apply grease to an M10 x 110mm Bolt (93) and a 90mm Spacer (59). Attach the Left and Right Press Arms (15, 16) to the Right Base (1) with the Bolt, the Spacer, and an M10 Nylon Locknut
Do not over tighten the Nylon Locknut;
(77).
the Press Arms must pivot freely.
Tighten the Nylon Locknuts (77) used in this step.
4
2
Grease
77
6
1
Grease
77
59
15
59
80
93
Cable Assembly
25. See the CABLE DIAGRAMS on page 32 and 33 to identify the cables as you assemble them.
Identify the Butterfly Cable (50). Grease an
M8 x 22mm Shoulder Bolt (90). Attach the Cable to the Left Butterfly Bracket (28) with the Shoulder Bolt and an M8 Nylon Locknut (78).
Make sure the flat edge of the Cable is against the Left Butterfly Bracket. Do not overtighten the Shoulder Bolt; the Cable must be able to pivot freely
rap the Butterfly Cable (50) over a “V”-pulley
W
26. (47). Attach the “V”-pulley, a Long Cable Trap (57), an M10 Washer (80), and two Guards (54) to the Right Upright (2) with an M10 x 63mm Bolt (79) and an M10 Nylon Locknut (77).
.
25
26
1
Grease
28
77
77
90
78
50
54
47
93
79
Grease
Flat Edge
57
79
16
80
54
50
2
Page 17
27. Wrap the Butterfly Cable (50) under a 90mm Pulley (48). Attach the Pulley and two Half Guards (55) to the Double “U”-bracket (61) with an M10 x 50mm Bolt (97) and an M10 Nylon Locknut (77). Make sure the Half Guards are
oriented as shown.
27
28. Wrap the Butterfly Cable (50) over a “V”-pulley (47). Attach the “V”-pulley, a Long Cable Trap (57), an M10 Washer (80), and two Guards (54) to the Right Upright (2) with an M10 x 63mm Bolt (79) and an M10 Nylon Locknut (77).
28
97
47
50
48
55
79
80
77
55
61
54
57
50
54
2
77
Grease an M8 x 22mm Shoulder Bolt (90).
29. Attach the Butterfly Cable (50) to the Right Butterfly Bracket (29) with the Shoulder Bolt and an M8 Nylon Locknut (78). Make sure the
flat edge of the Cable is against the Butterfly Bracket.
17
29
Grease
78
29
90
50
Flat Edge
Page 18
30. Identify the Lat Cable (49). Route the Cable up through the Left Top Frame (126) and over a
0mm Pulley (48). Attach the Pulley inside the
9 Left Top Frame with an M10 x 82mm Bolt (84),
wo M10 Washers (80), two 19mm Spacers
t (67), and an M10 Nylon Locknut (77).
30
77
126
80
67
49
48
67
4
8
80
31. Route the Lat Cable (49) over a 90mm Pulley (48) and down through the Left Top Frame (126). Attach the Pulley inside the Left Top Frame with an M10 x 82mm Bolt (84), two M10 Washers (80), two 19mm Spacers (67), and an M10 Nylon Locknut (77).
32. Wrap the Lat Cable (49) under a 90mm Pulley (48). Attach the Pulley, a Cable Trap (56), and two Half Guards (55) to the Military Press Frame (127) with an M10 x 50mm Bolt (97), an M10 Washer (80), and an M10 Nylon Locknut
Make sure the Cable Trap and the Half
(77).
Guards are oriented as shown.
31
32
97
48
49
55
126
77
56
80
48
67
84
67
80
49
77
Route the Lat Cable (49) up through the Left
33. Top Frame (126) and over a 90mm Pulley (48). Attach the Pulley inside the Left Top Frame with an M10 x 82mm Bolt (84), two M10 Washers (80), two 19mm Spacers (67), and an M10 Nylon Locknut (77).
18
33
55
80
80
77
127
49
67
48
84
80
67
126
Page 19
34. Wrap the Lat Cable (49) under a 90mm Pulley (48). Attach the Pulley and a Cable Trap (56) to the second hole in the “U”-bracket (151) with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77). Make sure the
Cable Trap and Half Guards are oriented as shown.
34
49
48
56
35. Wrap the Lat Cable (49) over a 90mm Pulley (48). Attach the Pulley to the Left Top Frame (126) wtih an M10 x 45mm Bolt (86) and an M10 Nylon Locknut (77).
36. Wrap the Lat Cable (49) under a 90mm Pulley (48). Attach the Pulley, a Cable Trap (56), and two Half Guards (55) at the second hole from the top of the two Pulley Plates (60) with an M10 x 50mm Bolt (97) and an M10 Nylon Locknut (77).
Half Guards are oriented as shown.
Make sure the Cable Trap and
35
36
77
77
77
126
48
55
55
55
151
49
97
86
49
55
37. Wrap the Lat Cable (49) over a 90mm Pulley
Attach the Pulley to the Right Top Frame
(48). (4) with an M10 x 45mm Bolt (86) and an M10 Nylon Locknut (77).
19
37
60
4
77
48
56
48
97
60
86
49
Page 20
38. Wrap the Lat Cable (49) over a 90mm Pulley (48). Attach the Pulley to the Top Center Frame
148) wtih an M10 x 45mm Bolt (86) and an
( M10 Nylon Locknut (77).
38
77
48
86
148
49
39. Set an M12 Large Washer (98) on top of the Weight Tube (20). Thread the M12 Nut (112) all the way onto the Lat Cable (49).
Thread the Lat Cable (49) into the Weight Tube
two turns. Tighten the M12 Nut (112)
(20) against the M12 Large Washer (98).
40. Identify the Press Cable (133). Attach the Cable to the Left Frame (122) with an M10 x 82mm Bolt (84), an M10 Washer (80), and an M10 Nylon Locknut (77). Make sure the flat
edge of the Cable is against the Left Frame.
39
40
77
80
20
122
49
112
98
84
41. Wrap the Press Cable (133) over a 90mm Pulley (48). (56) to the Leg Press Frame (123) with an M10 x 110mm Bolt (93), two Guards (54), two M10
ashers (80), and an M10 Nylon Locknut (77).
W
Make sure the Cable T shown.
Attach the Pulley and a Cable
rap is oriented as
T
rap
20
Flat Edge
41
77
133
80
123
133
54
80
54
48
93
56
Page 21
42. Route the Press Cable (133) under a 90mm Pulley (48). Attach the Pulley and a Cable Trap (56) to the Left Frame (122) with an M10 x 116mm Bolt (107), two Half Guards (55), an M10 Washer (80), and an M10 Nylon Locknut (77). Make sure the Cable Trap and the Half
Guards are oriented as shown.
42
77
122
133
80
55
107
55
56
48
43. Route the Press Cable (133) under a 90mm Pulley (48). Attach the Pulley to the Left Base (119) with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77).
Make sure the Half Guards are oriented as shown.
Attach the Press Cable (133) to the “U”-bracket
44. (151) with an M8 Washer (103) and an M8 Nylon Locknut (78).
not completely tighten the Nylon Locknut; it should be tightened so that only two threads of the Cable show past the Nylon Locknut.
See the inset drawing. Do
43
44
151
78
77
55
48
55
119
151
133
97
133
78
103
45. Identify the Leg Lever Cable (51). Route the Cable through the Leg Lever (12) and the Front Leg (10), under the indicated bar the Right Upright (2).
Insert a 90mm Pulley (48) into the Leg Lever (12) from the indicated direction. P
ulley to the Leg Lever with an M10 x 68mm Bolt (85), two M10 Washers (80), two 13mm Steel Spacers (109), and an M10 Nylon Locknut (77).
, and through
Attach the
21
133
45
85
48
109
51
80
12
1
09
80
77
Bar
1
0
2
Page 22
46. Insert a 90mm Pulley (48) into the Front Leg (10) from the indicated direction. Attach the
ulley to the Front Leg with an M10 x 68mm
P Bolt (85), two M10 Washers (80), two 13mm
teel Spacers (109) and an M10 Nylon Locknut
S (77).
46
85
80
109
10
48
109
80
51
77
47. Route the Leg Lever Cable (51) under the indi­cated bars on the Right Base (1). Then, wrap the Cable under a 90mm Pulley (48). Attach the Pulley to the Right Base with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77).
Guards are oriented as shown.
48. Wrap the Leg Lever Cable (51) over a 90mm Pulley (48). Attach the Pulley, a Cable Trap (56), and two Half Guards (55) to the second hole from the bottom of the Pulley Plates (60) with an M10 x 50mm Bolt (97) and an M10 Nylon Locknut (77).
and the Half Guards are oriented as shown.
Make sure the Half
Make sure the Cable Trap
47
48
97
Bar
1
55
60
55
77
56
48
51
51
55
48
55
77
97
rap the Leg Lever Cable (51) under a 90mm
49. W Pulley (48). Attach the Pulley to the Right Base (1) with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77).
Make sure the Half Guards are oriented as shown.
22
49
97
55
1
51
48
55
77
Page 23
50. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley to the Right Base (1) with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77).
Make sure the Half Guards are oriented as shown.
50
97
55
51
48
1
55
77
51. Wrap the Leg Lever Cable (51) over a 90mm Pulley (48). Attach the Pulley to the Double “U”
-bracket (61) with an M10 x 50mm Bolt (97), two Half Guards (55), and an M10 Nylon Locknut (77). Make sure the Half Guards are
oriented as shown.
52. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley and a Cable (56) to the Right Upright (2) with an M10 x 120mm Bolt (115), two Guards (54), an M10 Washer (80), and an M10 Nylon Locknut (77).
Only tighten the Nylon Locknut two turns. Make sure the Cable Trap is oriented as shown.
Trap
51
52
115
54
80
97
56
55
54
51
51
48
61
77
55
48
2
77
53. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley and a Cable Trap (56) to the Right Press Arm (16) with an M10 x 50mm Bolt (97), two Half Guards (55), an M10 Washer (80), and an M10 Nylon Locknut (77).
M
ake sure the Cable Trap is oriented as
shown.
23
53
77
51
48
5
5
8
0
56 55
16
9
7
Page 24
54. Wrap the Leg Lever Cable (51) around a “V”­pulley (47). Attach the Pulley to the Right
pright (2) with an M10 x 68mm Bolt (85), two
U Half Guards (55), an M10 Washer (80), a Long
able Trap (57), and an M10 Nylon Locknut
C (77). Make sure the Cable Trap and Half
Guards are oriented as shown.
54
51
80
2
5
5
57
7
4
55
77
85
55. Wrap the Leg Lever Cable (51) under a 90mm Pulley (48). Attach the Pulley and a Cable Trap (56) to the Left Press Arm (15) with an M10 x 50mm Bolt (97), two Half Guards (55), an M10 Washer (80), and an M10 Nylon Locknut (77).
Make sure the Cable Trap and Half Guards are oriented as shown.
56. Remove the indicated M10 Nylon Locknut (77). Attach the Leg Lever Cable (51) to the Right Upright (2) with the M10 x 120mm Bolt (115), an M10 Washer (80), a 7mm Spacer (111), and the M10 Nylon Locknut.
55
56
97
155580
2
51
115
48
51
55
80
56
77
111
77
Seat Assembly
57. Attach a Backrest (31) to the Right Backrest Frame (7) with two M6 x 16mm Screws (88), an M6 x 32mm Screw (89), and an M6 Washer (114).
Insert the Right Backrest Frame (7) into the Right Upright (2) and tighten a Backrest Adjustment Knob (53) into the Upright.
sure the one of the holes in the Backrest Frame.
Repeat this step for the Left Backrest Frame (3, not shown).
Adjustment Knob passes through
Make
24
57
31
114
2
88
53
7
89
Page 25
58. Attach the Right Seat (32) to the Right Seat Frame (8) with two M6 x 16mm Screws (88), an M6 x 32mm Screw (89), and an M6 Washer (114).
Insert the Right Seat Frame (8) into the Right Frame (9). Tighten the Seat Adjustment Knob (52) into the Right Frame and the Right Seat Frame.
passes through one of the holes in the Right Seat Frame.
Make sure the Adjustment Knob
58
32
8
88
89
114
9
52
59. Attach the Left Seat (129) to the Left Seat Frame (125) with two M6 x 16mm Screws (88), an M6 x 45mm Screw (145), and an M6 Washer (114).
Insert the Left Seat Frame (125) into the Left Frame (122). Knob (53) into the Left Frame and the Left Seat Frame.
passes through one of the holes in the Left Seat Frame.
60. Attach the Right Butterfly Pad (35) to the Right Butterfly Arm (26) with two M6 x 60mm Button Screws (91) and two M6 Washers (114).
Repeat this step for the Left Butterfly Pad (34).
Tighten a Backrest Adjustment
Make sure the Adjustment Knob
59
60
91
114
114
145
53
26
35
129
125
88
122
34
ube (13) through the indicated
Insert a Pad
61. hole in the Leg Lever (12). Slide a Foam Pad (36) onto each end of the Pad Tube.
the Leg Lever Cable (51) when inserting a
ube through the hole in the bottom of
Pad T the Leg Lever
Press a Pad Cap (37) into an end of each Foam Pad (36) and slide a Foam Cover (143) onto each Foam Pad.
Repeat this step for the other Pad T a
nd the Front Leg (10).
T
.
Note: Lift
ube (13)
25
61
143
37
36
51
10
12
13
13
36
1
43
37
Page 26
62. Attach the Butterfly Cover (30) to the Butterfly Frame (5) with four M4 x 12mm Self-tapping
crews (102).
S
62
102
63. Attach a Shroud (21) to the Top Center Frame and Bottom Center Base (148, 147) with four M4 x 12mm Self-tapping Screws (102).
may be necessary to loosen the M10 Nylon Locknuts (77) and the two indicated M10 x 82mm Bolts (84) securing the Top Center Frame and the Weight Guides (18).
Attach the other Shroud (21) in the same manner.
Attach the Shroud Covers (23) to the Shrouds (21) with six M4 x 16mm Self-tapping Screws (110) and six M4 Washers (104). Tighten any
M10 Nylon Locknuts (77) and M10 x 82mm Bolts (84) that were loosened.
Note: It
63
84
104
77
30
110
5
102
110
104
77
84
148
102
21
110
104
21
147
110
23
23 18
104
102
26
Page 27
64. Attach the Curl Pad (33) to the Curl Post (11) with two M6 x 16mm Screws (88).
65. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT
the cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on pages 32 and 33 for proper cable routing. If there is any slack in the cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on page 34.
64
33
88
11
: If
27
Page 28
ADJUSTMENTS
This section explains how to adjust the weight system. Refer to the accompanying exercise guide to see the cor-
ect form for each exercise.
r
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
CHANGING THE WEIGHT SETTING
To change the weight setting of the weight stack, insert the Weight Pin (70) under the desired Weight (19). Make sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end upward.
works best when at least two Weights are used.
Note: The weight system
70
19
ATTACHING THE ACCESSORIES
To attach the Lat Bar (63) to the Lat Cable (49), attach a Weight Clip (66) to the Lat Cable and the Lat Bar. Note: For some exercises, you will need to
attach the Chain (117) to the Weight Clip, and use another Weight Clip to attach the Chain to the Lat Bar.
Attach the other accessories to the weight system in the same manner.
66
49
117
66
63
28
Page 29
USING THE CURL PAD
To use the Curl Pad (33), remove the indicated 50mm Round Inner Cap (39) and insert the Curl Post (11) into the Front Leg (10). Tighten the Curl Adjustment Knob (58) into the Front Leg. Make sure the Curl Adjustment Knob passes through a hole in the Curl Post.
When you are performing exercises that do not require the Curl Pad (33), remove the Curl Pad and reinsert the 50mm Round Inner Cap (39) into the Front Leg (10). Note: You must remove the Curl
Pad to use the press arms.
ADJUSTING THE BACKREST
33
11
39
58
10
The Backrest (31) can be adjusted to provide the cor­rect position for each exercise. To adjust the Backrest, loosen, but do not remove, the Backrest Adjustment Knob (53) and pull it out. Move the Backrest into or out of the Right Upright (2). Insert the Backrest Adjustment Knob into the Upright and through the Backrest Frame (not shown). Tighten the Backrest Adjustment Knob.
The Seats and the other Backrest (not shown) can be adjusted in the same manner.
LOCKING THE WEIGHT ST
To lock the weight stack, insert the Locking Pin (72) through one of the holes in the Weight Guides (18) and secure the Locking Pin with the Lock (73).
ACK
2
31
53
18
72
73
29
Page 30
LOCKING THE LEG LEVER
o lock or unlock the Leg Lever (12), remove the
T Lock Plate Pin (95) from the Lock Plate (14). Move
he Lock Plate to either the position shown on the
t Front Leg (10), or the indicated hole in the Leg Lever. Insert the Lock Pin back through the Lock Plate.
0
1
14
95
12
ole
H
30
Page 31
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. Weight resistance shown for the butterfly arm station is for each arm. Note: The actual resistance at each station may vary due to differ-
ences in individual weight plates as well as friction between the cables, pulleys, and weight guides. The maximum number of plates when performing exercises with the Butterfly Arms (25, 26) is 10.
WEIGHT
1
2
3
4
5
6
7
8
9
10
11
12
Note: 1 lb. equals .454 kg.
HIGH
PULLEY
(lbs.)
45
64
76
95
103
117
136
150
173
190
210
222
BUTTER­FLY ARM
(lbs.)
19
22
28
36
42
51
57
64
70
75
80
89
PRESS
ARM (lbs.)
49
61
76
90
106
123
144
157
176
190
212
227
LEG
LEVER
(lbs.)
34
47
62
74
88
98
112
127
143
151
164
183
LOW
PULLEY
(lbs.)
29
41
54
67
80
97
110
124
137
155
169
188
MILITARY
PRESS
(lbs.)
40
47
57
66
81
94
107
113
125
133
149
165
LEG
PRESS
(lbs.)
69
93
115
140
160
185
210
224
256
288
315
338
31
Page 32
CABLE DIAGRAM
The cable diagram shows the proper routing of the cables (49, 50, 133, 51). Use the diagram to make sure that the cable and the cable traps have been assembled correctly. If the cable has not been correctly routed, the weight system will not function properly and damage may occur. The numbers show the correct route for the cable. Make sure that the cable traps do not touch or bind the cable.
Lat Cable (49)
4
Length 211" / 536cm
5
10
4
2
1
3
8
5
1
2
Butterfly Cable (50)
Length 119" / 302cm
7
3
5
6
9
4
Press Cable (133)
Length 125" / 318cm
32
1
3
2
Page 33
Leg Lever Cable (51)
Length 265" / 672cm
7
8
4
5
6
9
2
1
10
3
11
33
Page 34
MAINTENANCE
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts imme­diately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the weight pin into the middle of the weight stack. Slack can be removed from these cables several ways:
See drawing 1. Remove the M10 Nylon Locknut (77) and the M10 x 50mm Bolt (97) from the Cable Trap (56), the 90mm Pulley (48), the two Half Guards (55), and the two Pulley Plates (60). Reattach the Pulley, Cable Trap, and Half Guards to the next closer hole to the center of the Pulley Plates.
Cable Trap is oriented to hold the cable in the groove of the Pulley, that the Half Guards are oriented as shown, and that the Cable and Pulley move smoothly.
See drawing 2. Loosen the M12 Nut (112) on the Lat Cable (49). Tighten the Cable into the Weight Tube (not shown) until the slack is removed from the Cable. Retighten the M12 Nut against the M12 Washer (98).
Make sure that the
1
97
55
56
2
49
60
55
77
48
112
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see the part ordering information on the back cover of this manual.
34
Page 35
EXERCISE GUIDELINES
THE FOUR BASIC TYPES OF WORKOUTS
Muscle Building
To increase the size and strength of your muscles, push them close to their maximum capacity. Your mus­cles will continually adapt and grow as you progres­sively increase the intensity of your exercise. You can adjust the intensity level of an individual exercise in two ways:
• by changing the amount of weight used
• by changing the number of repetitions or sets per­formed. (A “repetition” is one complete cycle of an exercise, such as one sit-up. A “set” is a series of repetitions.)
The proper amount of weight for each exercise depends upon the individual user. You must gauge your limits and select the amount of weight that is right for you. Begin with 3 sets of 8 repetitions for each exercise you perform. Rest for three minutes after each set. When you can complete 3 sets of 12 repeti­tions without difficulty, increase the amount of weight.
Toning
You can tone your muscles by pushing them to a mod­erate percentage of their capacity. Select a moderate amount of weight and increase the number of repeti­tions in each set. Complete as many sets of 15 to 20 repetitions as possible without discomfort. Rest for one minute after each set. Work your muscles by complet­ing more sets rather than by using high amounts of weight.
Weight Loss
To lose weight, use a low amount of weight and increase the number of repetitions in each set. Exercise for 20 to 30 minutes, resting for a maximum of 30 seconds between sets.
Cross Training
Cross training is an ef plete and well-balanced fitness program. An example of a balanced program follows:
Plan strength training workouts on Monday,
• Wednesday, and Friday.
• Plan 20 to 30 minutes of aerobic exercise, such as running on a treadmill or riding on an elliptical exer­ciser or exercise cycle, on Tuesday and Thursday.
• Rest from both strength training and aerobic exercise for at least one full day each week to give your body t
ime to regenerate.
The combination of strength training and aerobic exer­cise will reshape and strengthen your body, plus devel­op your heart and lungs.
ficient way to implement a com
-
PERSONALIZING YOUR EXERCISE PROGRAM
Determining the exact length of time for each workout, as well as the number of repetitions or sets completed, is an individual matter. It is important to avoid overex­erting yourself during the first few months of your exer­cise program. You should progress at your own pace and be sensitive to your body’s signals. If you experi­ence pain or dizziness at any time while exercising, stop immediately and begin cooling down. Find out what is wrong before continuing. Remember that ade­quate rest and a proper diet are important factors in any exercise program.
WARMING UP
Begin each workout with 5 to 10 minutes of stretching and light exercise to warm up. Warming up prepares your body for more strenuous exercise by increasing circulation, raising your body temperature and deliver ing more oxygen to your muscles.
WORKING OUT
Each workout should include 6 to 10 different exercis­es. Select exercises for every major muscle group, emphasizing areas that you want to develop most. To give balance and variety to your workouts, vary the exercises from session to session.
Schedule your workouts for the time of day when your energy level is the highest. Each workout should be followed by at least one day of rest. Once you find the schedule that is right for you, stick with it.
EXERCISE FORM
Maintaining proper form is an essential part of an effective exercise program. This requires moving through the full range of motion for each exercise, and moving only the appropriate parts of the body Exercising in an uncontrolled manner will leave you feeling exhausted. On the exercise guide accompany­ing this manual you will find photographs showing the correct form for several exercises, and a list of the muscles affected. See the muscle chart on the next page to find the names of the muscles.
The repetitions in each set should be performed smoothly and without pausing. The exertion stage of e
ach repetition should last about half as long as the return stage. Proper breathing is important. Exhale during the exertion stage of each repetition and inhale during the return stroke. Never hold your breath.
.
-
35
Page 36
Rest for a short period of time after each set. The
O
P
Q
R
S
T
U
V
X
W
N
M
J
G
F
H
I
K
E
C
D
B
A
L
MUSCLE CHART
A. Sternomastoid (neck) B. Pectoralis Major (chest) C. Biceps (front of arm) D. Obliques (waist) E. Brachioradials (forearm) F. Hip Flexors (upper thigh) G. Abductor (outer thigh) H. Quadriceps (front of thigh) I. Sartorius (front of thigh) J. Tibialis Anterior (front of calf) K. Soleus (front of calf) L. Anterior Deltoid (shoulder) M. Rectus Abdominus (stomach) N. Adductor (inner thigh) O. Trapezius (upper back) P. Rhomboideus (shoulder) Q. Posterior Deltoid (Upper Back) R. Triceps (back of arm) S. Latissimus Dorsi (mid back) T. Spinae Erectors (lower back) U. Gluteus Medius (hip) V. Gluteus Maximus (buttocks) W. Hamstring (back of leg) X. Gastrocnemius (back of calf)
deal resting periods follow:
i
• Rest for three minutes after each set for a muscle uilding workout.
b
• Rest for one minute after each set for a toning work-
out.
• Rest for 30 seconds after each set for a weight loss
orkout.
w
lan to spend the first couple of weeks familiarizing
P yourself with the equipment and learning the proper form for each exercise.
COOLING DOWN
End each workout with 5 to 10 minutes of stretching. Include stretches for both your arms and legs. Move
slowly as you stretch and do not bounce. Ease into
ach stretch gradually and go only as far as you can
e without strain. Stretching at the end of each workout
s an effective way to increase flexibility.
i
STAYING MOTIVATED
or motivation, keep a record of each workout. The
F
hart on pages 37, 38 can be photocopied and used
c to schedule and record your workouts. List the date, the exercises performed, the weight used, and the numbers of sets and repetitions completed. Record your weight and key body measurements at the end of every month. Remember, the key to achieving the greatest results is to make exercise a regular and enjoyable part of your everyday life.
36
Page 37
MONDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
AEROBIC EXERCISE
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
FRIDAY
Date:
/ /
EXERCISE
Make photocopies of this page for scheduling and recording your workouts.
WEIGHT SETS REPS
37
Page 38
MONDAY
ate:
D
/
EXERCISE WEIGHT SETS REPS
/
TUESDAY
Date:
/ /
WEDNESDAY
Date:
/ /
THURSDAY
Date:
/ /
AEROBIC EXERCISE
EXERCISE WEIGHT SETS REPS
AEROBIC EXERCISE
FRIDAY
Date:
/ /
EXERCISE WEIGHT SETS REPS
Make photocopies of this page for scheduling and recording your workouts.
38
Page 39
PART LIST—Model No. 831.14623.0 R0606A
Key
No. Qty. Description
1 1 Right Base 2 1 Right Upright 3 1 Left Backrest Frame 4 1 Right Top Frame 5 1 Butterfly Frame 6 1 Butterfly Frame Brace 7 1 Right Backrest Frame 8 1 Right Seat Frame
9 1 Right Frame 10 1 Front Leg 11 1 Curl Post 12 1 Leg Lever 13 2 Pad Tube 14 1 Lock Plate 15 1 Left Press Arm 16 1 Right Press Arm 17 2 Press Arm Handle 18 2 Weight Guide 19 12 Weight 20 1 Weight Tube 21 2 Shroud 22 2 Butterfly Handgrip 23 2 Shroud Cover 24 1 Upright Cover 25 1 Left Butterfly Arm 26 1 Right Butterfly 27 2 Butterfly Handle 28 1 Left Butterfly Bracket 29 1 Right Butterfly Bracket 30 1 Butterfly Cover 31 2 Backrest 32 1 Right Seat 33 1 Curl Pad 34 1 Left Butterfly Pad 35 1 Right Butterfly Pad
Foam Pad
36 37 4 Pad Cap 38 5 64mm Round Inner Cap 39 40 41 4 40mm x 20mm x 1mm Inner Cap 42 2 40mm x 25mm x 1mm Inner Cap 43 44 2 Bolt Cap 45 4 Butterfly Arm Bushing 46 47 3 “V”-pulley 4 49 1 Lat Cable 50 1 Butterfly Cable 51 1 Leg Lever Cable 52 1 Seat Adjustment Knob 53 5
4
3 50mm Round Inner Cap
Arm Cap
Press
4
Butterfly Arm Cap
2
8 Bracket Bushing
8 23 90mm Pulley
3 Backrest Adjustment Knob
4 8 Guard
Arm
Key
No. Qty. Description
55 28 Half Guard 56 9 Cable Trap 57 3 Long Cable Trap 58 1 Curl Adjustment Knob 59 2 90mm Spacer 60 2 Pulley Plate 61 1 Double “U”-bracket 62 1 Ankle Strap 63 1 Lat Bar 64 2 Hand Grip 65 1 Handle 66 2 Weight Clip 67 6 19mm Spacer 68 10 25mm Bushing 69 1 57mm Spacer 70 1 Weight Pin 71 2 Weight Bumper 72 1 Lock Pin 73 1 Lock 74 12 16mm Bushing 75 1 Leg Lever Bumper 76 1 Weight Tube Cap 77 54 M10 Nylon Locknut 78 38 M8 Nylon Locknut 79 4 M10 x 63mm Bolt 80 44 81 2 M10 x 90mm Bolt 82 2 M10 x 75mm Bolt 83 10 M8 x 75mm Carriage Bolt 84 14 M10 x 82mm Bolt 85 4 M10 x 68mm Bolt 86 3 M10 x 45mm Bolt 87 1 M8 x 69mm Shoulder Bolt 88 10 M6 x 16mm Screw 89 3 M6 x 32mm Screw 90 91 4 M6 x 60mm Button Screw 92 2 M10 x 82mm Button Screw 93 94 95 1 Lock Plate Pin 96 1 M4 x 25mm Self-tapping Screw 97 98 1 M12 Large Washer
99 8 11mm Spacer 100 101 2 M8 x 65mm Bolt 1
02 14 M4 x 12mm Self-tapping Screw 103 26 M8 Washer 104 8 M4 Washer 105 2 M10 Large Washer 106 6 M10 x 65mm Button Bolt
M10 W
M8 x 22mm Shoulder Bolt
2
3 M10 x 110mm Bolt
Military
1
M10 x 50mm Bolt
12
22 M8 x 80mm Bolt
asher
Arm Bumper
39
Page 40
PART LIST—Model No. 831.14623.0 R0606A
ey
K
o. Qty. Description
N
107 1 M10 x 116mm Bolt 108 4 20mm Steel Spacer 109 8 13mm Steel Spacer
110 7 M4 x 16mm Self-tapping Screw 111 1 7mm Spacer 112 1 M12 Nut 113 2 40mm x 20mm x 2mm Inner Cap 114 8 M6 Washer 115 1 M10 x 120mm Bolt 116 1 M10 x 60mm Bolt Set 117 1 Chain 118 1 M10 x 75mm Button Screw
119 1 Left Base 120 1 Left Upright 121 1 Rear Upright 122 1 Left Frame 123 1 Leg Press Frame 124 1 Leg Press 125 1 Left Seat Frame 126 1 Left Top Frame 127 1 Military Press Frame 128 1 Military Press Arm 129 1 Left Seat 130 2 Long Handgrip 131 2 Short Handgrip
ey
K
o. Qty. Description
N
132 1 Front Leg Press Frame 133 1 Press Cable 134 2 32mm Square Inner Cap 135 1 Left Frame Cap 136 1 44mm Bushing 137 2 Top Frame Plate 138 2 77mm Bushing 139 2 40mm x 25mm x 2mm Inner Cap 140 2 M10 x 100mm Bolt 141 1 M10 x 141mm Bolt 142 1 M10 x 40mm Bolt 143 4 Foam Cover 144 2 28mm Round Inner Cap 145 1 M6 x 45mm Screw 146 1 Foot Plate 147 1 Bottom Center Base 148 1 Top Center Frame 149 2 Press Arm Handgip 150 4 34mm Round Inner Cap 151 1 “U”-bracket
# 1 User’s Manual # 1 Exercise Guide # 5 Hex Key # 3 Grease Pack
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover of this manual for information about ordering replacement parts.
40
Page 41
15
16
17
17
23
40
40
48
48
55
55
55
5
5
5
6
56
5
9
77
77
106
77
80
80
80
80
80
80
80
93
93
77
97
97
77
7
7
79
80
77
99
99
99
99
99
80
80
106
106
23
21
21
110
104
110
104
110
104
110
104
110
104
81
80
77
77
80
77
80 77
18
72
73
112
98
20
76
71
71
19
81
49
84
80
7
7
84
7
7
80
80
108 108
108
108
80
78
78
147
148
102
102
102
102
70
149
149
86
77
48
19
EXPLODED DRAWING—Model No. 831.14623.0 R0606A
41
Page 42
63
64
64
60
48
48
55
55
56
56
60
77
97
55
55
49
67
80
77
86
77
38
38
67
80
77
78
78
78
78
97
77
83
83
83
78
78
78
78
53
3
42
41
41
31
88
89
114
1
03
100
100
103
100
1
03
80
67
84
84
67
4
8
9
7
55
55
77
56
48
48
8
0
48
97
48
56
80
77
55
55
53
80
55
80
55
88
56
74
74
114
77
77
54
80
48
48
56
54
38
74
74
77
77
77
68
68
103
100
100
103
55
55
48
78
77
137
8
4
126
103
133
78
121
120
130
134
125
145
135
134
84
133
46
46
46
46
131
107
93
40
40
131
144
144
128
142
129
127
136
85
84
77
124
123
132
140
140
138
122
119
38
24
102
96
104
150
150
150
150
80
103
100
103
94
68
68
68
68
139
151
EXPLODED DRAWING—Model No. 831.14623.0 R0606A
42
Page 43
62
1
2
4
6
7
8
9
10
11
12
1
3
13
1
4
25
27
28
31
32
33
34
36
3
6
37
37
39
39
38
113
113
41
41
42
43
44
46
46
45
45
47
47
47
48
48
48
48
48
48
48
50
51
51
52
58
53
54
54
54
55
55
55
55
55
55
55
55
55
54
54
56
57
57
57
59
61
65
66
109
109
68
68
109
68
68
74
74
75
78
78
77
78
78
78
78
78
77
74
77
77
77
77
78
77
77
78
116
77
77
103
103
80
80
103
8
5
80
8
0
103
104
83
83
100
79
79
100
100
97
97
100
85
97
115
101
85
8
0
103
87
88
88
89
88
89
84
77
90
106
92
116
110
95
102
91
102
5
30
77
118
84
102
69
111
80
114
114
109
109
82
29
44
46
46
50
78
74
77
90
82
26
27
35
43
45
45
74
74
77
80
80
106
92
91
109
109
74
114
105
114
105
78
103
78
80
80
80
80
139
80
77
39
78
78
100
78
97
55
117
48
77
86
114
84
137
55
55
36
37
36
37
146
1
41
77
100
100
1
03
22
77
97
143
143
EXPLODED DRAWING—Model No. 831.14623.0 R0606A
43
Page 44
Your Home
For repair—in your home—of all major brand appliances, lawn and garden equipment,
or heating and cooling systems, no matter who made it, no matter who sold it!
For the replacement parts, accessories, and user’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME
®
(
1-800-469-4663)
Call anytime, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
1-800-488-1222
Call anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655
(U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparación a domicilio, y para ordenar piezas:
1-888-SU-HOGAR
®
(1-888-784-6427)
Get it fixed, at your home or ours!
® Registered Trademark /
TM
Trademark /
SM
Service Mark of Sears Brands, LLC
® Marca Registrada /
TM
Marca de Fábrica /
SM
Marca de Servicio de Sears Brands, LLC
90 DAY FULL WARRANTY
If this Sears WEIGHT days of the date of purchase, call 1-800-4-MY
SYSTEM EXERCISER fails due to a defect in material or workmanship within 90
-HOME
®
(1-800-469-4663) to arrange for free repair (or
replacement if repair proves impossible).
This warranty does not apply when the WEIGHT SYSTEM EXERCISER rental purposes. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL
is used commercially or for
60179
Part No. 240547 R0606A Printed in China © 2006 ICON IP, Inc.
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