WEG’s molded-case circuit breakers are
designed to provide circuit protection for low
voltage distribution systems. They are
described by NEMA as, “. . . a device
for closing and interrupting a circuit between
separable contacts under both normal and
abnormal conditions,” and further- more as,
“. . . a breaker assembled as an integral
unit in a supporting and enclosing housing of
insulating material.” The NEC® describes
them as, “A device designed to open and
close a circuit by non-automatic means, and
to open the circuit automatically on a
predetermined overload of current, without
injury to itself when properly applied within
its rating.”
So designed, WEG circuit breakers protect
conductors against overloads and conductors
and connected apparatus, such as motors
and motor starters, against short circuits.
Circuit Breaker Components and
Functions
Being essentially high interrupting capacity
switches with repetitive elements, WEG’s
circuit breakers are comprised of three main
functional components. These are:
1. Trip elements (thermal-magnetic or
electronic)
2. Operating mechanism
3. Arc extinguishers
1. Trip Elements
The function of the trip element is to trip the
operating mechanism in the event of a
prolonged overload or short-circuit current. To
accomplish this, a thermal- magnetic trip
action is provided.
Thermal-Magnetic Breakers
WEG thermal-magnetic breakers are general
purpose devices suitable for the majority of
breaker applications and are considered the
industry standard. Available from 15–800 A,
thermal-magnetic breakers provide accurate
reliable overload and short- circuit protection
for conductors and connected apparatus.
Thermal trip action is achieved through the
use of a bimetal heated by the load current.
On a sustained over- load, the bimetal will
deflect, causing the operating mechanism to
trip.
Because bimetals are responsive to the heat
emitted by the current flow, they allow a longtime delay on light overloads, yet they have a
fast response on heavier overloads.
Magnetic trip action is achieved through the
use of an electromagnet in series with the
load current. This provides an instantaneous
tripping action when the current reaches a
predetermined value. Front-adjustable
magnetic trip elements are supplied as
standard on 250 A frame circuit breakers and
above 225 are fixed thermal and magnetic
Electronic RMS Trip Breakers
WEG electronic trip breakers are generally
applied for applications where high levels of
system coordination are called for. Available
from 500–2500 A, today’s electronic trip
breakers can provide superior protection and
coordination as well as additional protection
features. Both the overload trip action and the
short-circuit trip action of breakers with
Digitrip electronic trip units are achieved by
the use of current transformers and solidstate circuitry that monitors the current and
initiates tripping through a flux shunt trip
when an overload or a short circuit is present.
All multiple-pole circuit breakers have trip
elements in each pole and a common trip bar.
An abnormal circuit condition in any one pole
will cause all poles to open simultaneously.
Electronic RMS trip breakers can include trip
features such as:
• Adjustable long-time pickup
• Adjustable short-time pickup
• Adjustable long delay time
• Adjustable short delay time
• Adjustable instantaneous pickup
Trip unit adjustments are made by setting
switches on the front of the trip unit or by
programming the trip unit electronically.
All electronic RMS trip breakers are equipped
with a manual push-to-trip mechanism.
Molded-Case Circuit Breakers
2. Operating Mechanism
The function of the operating mechanism is to
provide a means of opening and closing the
breaker contacts. All mechanisms are of the
quick-make, quick-break type and are “trip
free.” “Trip free” mechanisms are designed
so that the contacts cannot be held closed
against an abnormal circuit condition and are
sometimes referred to as an “overcenter
toggle mechanism.” In addition to indicating
whether the breaker is “on” or “off,” the
operating mechanism handle indicates when
the breaker is “tripped” by moving to a
position midway between the extremes. This
distinct trip point is particularly advantageous
where breakers are grouped, as in
panelboard applications, because it clearly
indicates the faulty circuit. The operating
mechanism contains a positive on feature. In
the normal switching operation, the handle of
the circuit breaker will not be capable of
being left readily at or near the off position
when the main contacts are closed.
3. Arc Extinguishers
The function of the DE-ION® arc extinguisher
is to confine, divide
extinguish the arc drawn between opening
breaker contacts. It consists of specially
shaped steel grids isolated from each other
and supported by an insulating housing.
When the contacts are opened, the arc drawn
induces a magnetic field in the grids, which in
turn draws the arc from the contacts and into
the grids. The arc is thus split into a series of
smaller arcs and the heat generated is quickly
dissipated through the metal. These two
actions result in a rapid removal of ions from
the arc, which hastens dielectric build- up
between the contacts and results in
rapid extinction of the arc.
Data subject to change without notice. UBW Technical Manual | 3
Molded-Case Circuit Breakers
DescriptionUBW Breakers Frames 225 to 2500
Select trip
Operator typeTypes of operators: mechanically operated over-center toggle or motor operator
Closing speedGreater than 5-cycle closing for electrically operated devices
MountingTypically fixed-mounted but large frame sizes may be available in drawout construction
Interrupting ratingInterrupting duty at 480 Vac: 22–100 kA
Current limitingCurrent limiting available with and without fuses up to 200 kA
Relative costLow
Available frame sizesLarge number of frame sizes available. Typical 15–2500 A
MaintenanceVery limited maintenance possible on larger frame sizes
Enclosure typesUsed in enclosures, panelboards, switchboards, MCCs and control panels
Series ratingsAvailable in series ratings
Enclosed rating80% continuous-current rated
StandardsNEMA AB1/AB3 UL 489
Selective trip over a smaller range of fault currents within the interrupting rating (low short-time
ratings). Typically 10–13 times the frame size
UBW Part Number Sequence
4 Data subject to change without notice.
Molded-Case Circuit Breakers
Interupting Capicity Ratings
225 Frame
Type Poles 240ac480ac600ac250dc
N365K35KN/A10K
H3100K65KN/A22K
L3200K100KN/A22K
250 Frame
Type Poles 240ac480ac600ac250dc
N365K35K18K10K
H3100K65K25K22K
L3200K100KN/A22K
400 Frame
Type Poles 240ac480ac600ac250dc
N365K35K18K10K
H3100K65K35K22K
L3200K100K65K22K
600 Frame
Type Poles 240ac480ac600ac250dc
N365K35K25K22K
H3100K65K35K25K
L3200K100K50K30K
800 Frame
Type Poles 240ac480ac600ac250dc
S365K50K25K22K
H3100K65K35K25
1200 Frame
Type Poles 240ac480ac600acDC Rated
S385K50K25KNO
H3100K65K35KNO
L3N/A100K65KNO
2500 Frame
Type Poles 240ac480ac600acDC Rated
H3125K65K50KNO
L3200100K65KNO
Data subject to change without notice. UBW Technical Manual | 5
1 Single-pole test data at 25°C based on NEMA procedures (AB 4-2003) for verifying
performance of molded case circuit breakers.
20
10
5
3
2
1
.5
TIME IN SECONDS
.3
.2
.1
.05
.03
.02
.01
.005
.003
.002
.001
56
3
TIME IN SECONDS
2
1
.5
.3
.2
.1
.05
Maximum interrupting time
Interrupting
rating
determines
end of curve
(see above)
60
40
20
987
10
30
80
7050
90
200
100
500
700
800
600
900
400
300
CURRENT IN AMPERES
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
.03
.02
.01
.005
.003
.002
.001
6 Data subject to change without notice.
Molded-Case Circuit Breakers
UBW Time Current Curves
225 L
Effective September 2015
CURRENT IN AMPERES
CURRENT IN AMPERES
10,000
2 HOURS
5,000
1 HOUR
3,000
2,000
1,000
1 MINUTE
15A
806090705040302010 9 8 756
100
400
300
200
500
300
200
1000
800
600
900
700
500
Circuit breaker time/current curves
Series C® F-frame circuit breakers
Series C F-frame circuit breakers
Catalog type FDC circuit breaker, two-, three- and four-poles.
For application and coordination purposes only.
For application and coordination purposes only. Based on 40°C ambient, cold start.
Based on 40˚C ambient, cold start. Connected with four (4) feet ofrated wire (60˚C up to 125A, 75˚C above 125A) per terminal.
Connected with four (4) feet of rated wire (60°C up to 125A, 75°C above 125A) per
Tested in open air with current in all poles.
terminal. Tested in open air.
Maximum Vac: 600 at 50/60 Hz
Maximum Vac: 600 at 50/60 Hz
Maximum Vdc: 250
Maximum Vdc: 250
Breaker rating
Continuous amperesInstantaneous trip amperes
Breaker rating
15A See curve
Continuous amperes Instantaneous trip, amperes
Interrupting rating (UL/CSA listed)Breaker
Symmetrical Rms amperes (KA)Amps (KA)
15A See curve
type
@ 240 Vac @ 480 Vac @ 600 Vac 250 Vdc
200FDC1003522
Interrupting Rating (UL/CSA Listed)
1
Single-pole test data at 25˚C based on NEMA procedures(ABcircuitbreakers.
Breaker Type
L
Symmetrical RMS amperes (kA) Amps (KA)
4-2003) for verifying performance of molded case
@240Vac @480Vac @600Vac 250Vdc
200 100 35 22
2 HOURS
1 HOUR
5,000
3,000
2,000
1,000
500
300
200
Notes:
100
50
30
20
Maximum singlepole trip times
1
at 25°C
1 Single-pole test data at 25°C based on NEMA procedures (AB 4-2003) for verifying
performance of molded case circuit breakers.
.02
100
1 MINUTE
50
30
20
600V
10
Minimum
5
3
2
1
Maximum
30,000
20,000
10,000
480V
80,000
60,000
70,000
50,000
40,000
.01
.005
240V
.003
.002
90,000
100,000
200,000
10
5
3
TIME IN SECOND S
2
1
.5
.3
.2
.1
.05
.03
.02
.01
.005
.003
.002
.001
.005
.003
.002
.001
.5
TIME IN SECOND S
.3
.2
.1
.05
.03
.02
.01
60
40
20
56
987
10
30
80
7050
90
200
100
500
700
800
600
400
300
900
2000
1000
5000
4000
3000
Maximum interrupting time
7000
8000
6000
9000
10000
Interrupting
rating
determines
end of curve
(see above)
Data subject to change without notice. UBW Technical Manual | 7
Molded-Case Circuit Breakers
Proof 1 — October 20, 2015 10:24 PM
UBW Time Current Curves
225N/H
10,000
2 HOURS
5,000
1 HOUR
3,000
2,000
1,000
500
300
200
100
50
1 MINUTE
30
20
20A
CURRENT IN AMPERES
806090705040302010 9 8 756
100
Maximum singlepole trip times
at 25°C
1000
800
600
900
700
500
400
300
200
Circuit Breaker time/current curves
Series
For application and coordination purposes only. Based on 40°C ambient, cold start.
Connected with four (4) feet of rated wire (60°C up to 125A, 75°C above 125A) per
terminal. Tested in open air.
Maximum Vac: 600 at 50/60 Hz
Maximum Vdc: 250
Breaker rating
Continuous amperes Instantaneous trip, amperes
20A See curve
Interrupting Rating (UL/CSA Listed)
Breaker Type
1
N
H
Notes:
1 Single-pole test data at 25°C based on NEMA procedures (AB 4-2003) for verifying
performance of molded case circuit breakers.
4000
3000
2000
Series C® F-frame circuit breakers
Catalog types ED,EHD,FDB, FD and HFD circuit breakers, two-, three-
2
25 circuit breakers
Based on 40˚C ambient, cold start. Connected with four (4) feet of
Tested
Maximum Vac: 600 at 50/60 HzMaximum Vdc: 250
Breaker rating
Continuous amperesInstantaneous trip amperes20A See curve