WEG Electric SSW-07, SSW-08 Programming Manual

Soft-Starter
SSW-07 / SSW-08
Programming Manual
Motors | Energy | Automation | Coatings
Programming Manual
Series: SSW-07 / SSW-08
Document Number: 0899.5665 / 05
Software Version: V1.3X
Publication Date: 09/2009
QUICK PARAMETER REFERENCE
Adjustable
Factory
User’s
READ ONLY PARAMETERS
P001 to P099
P001
P002
P003
P005
P006
P007
P011
P012
P01
3
P014
P015
P016
P017
P0
23
P030
P031
P032
P050
P081
P090
P091
P092
P093
P094
P095
P096
REGULATION PARAMETERS
P100 to P199
Ramps
P101
P102
P10
3
(%Un)
99 to 50
FAULT AND STATUS MESSAGES
Software: V1.3x Application: Model:
Serial Number:
Responsible: Date: / / .

I. PARAMETERS

Parameter Function
P000
Access to parameters 0 to 9999 0 (5) - 14
Range
Settings
Unit
Settings
Page
Motor current %In of SSW-07/SSW-08 Motor current %In of Motor 0.0 to 999.9 - % 14 Motor current 0.0 to 6553 - A 14 Power supply frequency 0.0 to 99.9 - Hz 14 Soft-Starter Status 0= rdy - ready
Voltage imposed by the Soft-Starter over the load (%Un) Apparent output power 0.0 to 999.9 - kVA 14 DI1 to DI3 status 0 = Inactive
Relay RL1 and RL2 output status 0 = Inactive
Last fault occurred E00 to E77 - - 15 Second fault occurred E00 to E77 - - 15 Third fault occurred E00 to E77 - - 15 Fourth fault occurred E00 to E77 - - 15 Software version x.xx - - 15 Phase R current 0.0 to 6553 - A 16 Phase S current 0.0 to 6553 - A 16 Phase T current 0.0 to 6553 - A 16 Motor thermal protection status 0 to 250 - % 16 Heatsink temperature 10.0 to 110.0 - ºC 16 CAN Controller Status 0 = Inactive
DeviceNet Network Status 0 = Offline
DeviceNet Master Status 0 = Run
Received CAN Telegram Counter 0 to 9999 - - 16 Transmitted CAN Telegram Counter 0 to 9999 - - 16 Buss Off Error Counter 0 to 9999 - - 16 Lost Can Message Counter 0 to 9999 - - 16
0.0 to 999.9 - % 14
- - 14 2= Exx - Error 3= ruP – Ramp Up 5= PASS – By-pass 7= rdo – Ramp Down 11= dly – Delay P630 12 = G.di – General Disable 0 to 100 - % 14
- - 14 1 = Active
- - 15 1 = Active
- - 16 1 = Autobaud 2 = Active CAN Interface 3 = Warning 4 = Error passive 5 = Bus off 6 = No Bus Power
- - 16 1 = Online, Not Connected 2 = Online, Connected 3 = Expire Connection 4 = Connection Failure 5 = Auto-Baud
- - 16 1 = Idle
(3)
(3)
Initial voltage (%Un) 30 to 90 50 % 16
Acceleration ramp time 1 to 999 20 s 17
Voltage degree at deceleration
100 = Inactive
70 % 18
3
Parameter Function
P104
P110
(3)
(3)
Deceleration ramp time 0=Inactive
Current Limitation
Current limitation (%In of the Soft-Starter)
CONFIGURATION PARAMETERS P200 to P299
Generic Parameters
P200
P202
P203
P204
P205
P206
P215
P219
(1)(3)
(1)
(3)
(1)
(1)
The password is 0 = Inactive
Type of control 0 = Voltage ramp
Fan Control 0 = Fan is always OFF
Load parameters with factory default values
Reading parameter selection 0 to 999 1 = P001 - 19
Auto-reset time 0 = Inactive
Copy function 0 = Inactive
Parameterization via keypad/ (Trimpots and DIP Switch)
Local/Remote Definition
P220
P229
P230
(1)
(1)
(1)
Local/remote supply selection 0 = Always local
Command selection – local situation
Command selection – remote situation
Digital Inputs
(1)
P263
P264
(1)
Input DI1 function 0 = No function
Input DI2 function 0 = No function
Adjustable
Range
Factory
Settings
Unit
User’s
Settings
Page
0=Inactive s 18
1 to 240
30 to 500 300 % 18
1 = Active
1 = Current limit
1 = Fan is always ON 2 = Fan controlled by
1 = Active -
0 = Voltage
Ramp
2 = Fan controlled by software
-
-
18
18
19
software 0 = No function 1 = No function
0 = No
function
-
19
2 = No function 3 = No function 4 = No function 5 = Loads factory default values
900 s 19
1 to 1200
0 = Inactive - 20
1 = SSW Keypad 2 = Keypad SSW
0 = Trimpots and DIP Switch 1 = Keypad
1 = Always remote 2 = Keypad (local
0 = Trimpots
and DIP
Switch
3 = Keypad
(default remote)
- 21
- 21
default) 3 = Keypad (remote default) 4 = DI1 to DI3 5 = Serial (local default) 6 = Serial (remote default) 7 = Fieldbus (Default Local) 8 = Fieldbus (Default Remote)
0 = Keypad
0 = Keypad - 21 1 = Digital Input DIx 2 = Serial 3 = Fieldbus
0 = Keypad 1 = Digital Input DIx
1 = Digital
Input DIx
- 21
2 = Serial 3 = Fieldbus
1 = Enable/Disable (two wires) or Start (three
1 = Enable/
Disable or
Start
- 22
wires) 2 = Local/Remote 3 = No external fault 4 = No function 5 = No function 6 = Reset
6 = Reset - 22 1 = Stop (three wires) 2 = Local/Remote 3 = No external fault 4 = No function 5 = No function 6 = Reset
4
Parameter Function
(1)
P265
Input DI3 function
Relay Outputs
(1)
P277
P278
(1)
Relay RL1 function
Relay RL2 function
Soft-Starter Data
(1)(2)
P295
Nominal current
COMMUNICATION PARAMETERS P300 to P399
Serial Communication
(1)(2)
P308
P312
(1)(2)
Soft-Starter address 1 to 247 1 - 23
Type of protocol and serial communication transmission rate
P313
Serial communication error action (E28)
(3)
P314
Serial communication verification time
Adjustable
Range
0 = No function 1 = General enable 2 = Local/Remote 3 = No external fault 4 = No function 5 = No function 6 = Reset
0 = No function 1 = Running 2 = Full voltage 3 = No function 4 = No function 5 = No function 6 = No fault 7 = Fault 8 = No function 9 = Serial 0 = No function 1 = Running 2 = Full voltage 3 = No function 4 = No function 5 = No function 6 = No fault 7 = Fault 8 = No function 9 = Serial
0 = 1.7A 1 = 17A 2 = 24A 3 = 30A 4 = 45A 5 = 61A 6 = 85A 7 = 130A 8 = 171A 9 = 200A 10 = 255A 11 = 312A 12 = 365A 13 = 412A
1 = Modbus 9600bps no parity
2 = Modbus 9600bps odd parity
3 = Modbus 9600bps even parity
4 = Modbus 19200bps no parity
5 = Modbus 19200bps odd parity
6 = Modbus 19200bps even parity
7 = Modbus 38400bps no parity
8 = Modbus 38400bps odd parity
9 = Modbus 38400bps even parity
0 = Inactive 1 = Disable 2 = General disable 3 = Change to local
0 = Inactive 1 to 999
Factory
Settings
Unit
User’s
Settings
Page
6 = Reset - 22
1 = Running -
2 = Full
- 23
voltage
According to
A 23
the Soft-
Starter
SSW-07/
SSW-08
nominal
current
1 = Modbus
- 24
9600bps no
parity
1 = Disable - 24
0 = Inactive s 24
23
5
Parameter Function
Fieldbus Communication P331 P332
P333
P335
P336 P337 P338 P339 P340 P341 P342 P343 P344 P345 P346 P347 P348
CAN Address 0 to 63 63 - 24 CAN Baud Rate 0 = 125 Kbps
Bus Off Reset 0 = Manual
DeviceNet I/O Instances 0 = ODVA
DeviceNet Reading Word #2 0 to 999 0 - 24 DeviceNet Reading Word #3 0 to 999 0 - 24 DeviceNet Reading Word #4 0 to 999 0 - 24 DeviceNet Reading Word #5 0 to 999 0 - 24 DeviceNet Reading Word #6 0 to 999 0 - 24 DeviceNet Reading Word #7 0 to 999 0 - 24 DeviceNet Writing Word #2 0 to 999 0 - 24 DeviceNet Writing Word #3 0 to 999 0 - 24 DeviceNet Writing Word #4 0 to 999 0 - 24 DeviceNet Writing Word #5 0 to 999 0 - 24 DeviceNet Writing Word #6 0 to 999 0 - 24 DeviceNet Writing Word #7 0 to 999 0 - 24 Fieldbus communication error action
MOTOR PARAMETERS P400 to P499
Nominal Parameters
(1)
P400
P401
P406
(1)(3)
(1)
Motor nominal voltage 1 to 999 380 V 25
Motor current setting 30.0 to 100.0 100.0 % 25
Service factor 1.00 to 1.50 1.00 - 25
SPECIAL FUNCTIONS PARAMETERS P500 to P599
Braking
P501
P502
No function - - - 25
No function - - - 25
Kick Start
(1)(3)
P520
Voltage pulse at start
(Kick Start)
(3)
P521
Pulse time at start 0.2 to 2.0 0.2 s 25
Adjustable
Range
1 = 250 Kbps 2 = 500 Kbps 3 = Autobaud
1 = Automatic
1 = WEG Specific 1W 2 = WEG Specific 2W 3 = WEG Specific 3W 4 = WEG Specific 4W 5 = WEG Specific 5W 6 = WEG Specific 6W 7 = WEG Specific 7W
0 = Inactive 1 = Disable 2 = General Disable 3 = Change to local
0 = Inactive
1 = Active
Factory
Settings
Unit
User’s
Settings
Page
24
3 =
Autobaud
0 = Manual -
0 = ODVA
-
24
24
-
1 = Disable
24
-
0 = Inactive - 25
P522
P610
P611
P612
P613
Voltage pulse level at start (%Un)
PROTECTION PARAMETERS P600 to P699 Current Protections
(1)
(1) (3)
Phase Loss or Immediate Undercurrent (% In of the Motor)
Immediate undercurrent time or phase loss
(1)
Immediate overcurrent (%In of motor)
(1) (3)
Immediate overcurrent time 0 = Inactive
70 to 90 80 % 25
1 to 80 80 % 26
0 = Inactive
1 s 26
1 to 99
1 to 200 100 % 26
1 s 26
1 to 99
6
Parameter Function
(1)
P614
Current imbalance between
Adjustable
Range
0 to 30 15 % 27
Factory
Settings
Unit
User’s
Settings
phases (%In of motor)
(1)
P615
P616
P617
(1)
(1)(3)
Current imbalance time between phases
Undercurrent before By-Pass closing
0 = Inactive 1 to 99
0 = Inactive 1 = Active
Blocked Rotor 0 = Inactive
0 = Inactive s 27
0 = Inactive - 27
1 = Active - 27
1 = Active
P620
RST phase sequence
0 = Inactive
1 = Active - 27
Phase Sequence
(1) (3)
1 = Active
Interval Between Starts
P630 Time interval after stopping 2 to 999 2 s 28
Motor Thermal Protection
P640
(1) (3)
Motor protection thermal class 0 = Inactive
1 = 5
6 = 30 - 29
2 = 10 3 = 15 4 = 20 5 = 25 6 = 30
0 = Inactive s 31
P641
(1)
Thermal memory auto-reset 0 = Inactive
1 to 600
(1) Changeable parameters only when the motor is disabled. (2) Unchanged parameters at factory default settings (P204=5). (3) Changeable parameters only in keypad mode (P219=1). If P219=0 the parameters are read only.
Page
7

ll. FAULT MESSAGES

Indication Meaning Page
E03
E04
E05
E06
E10
E24
E28
E31
E62
E63
E66
E67
E70
E71
E72
E74
E75
E76
E77
Phase loss or un dercu rrent
Overtemperature on power
Overload on m otor
External fa ult (DI)
Function copy fault
Programming fault
Timeo ut fault at telegram r eception
Keypad connection failure
Current limitation start time out
Stall
Overcurrent
Inverted phase sequence
Undervo ltage a t ele ctronic supply
By-pass contact open
Overcurrent before By-pass
Current imbalance
Power supply frequency out of allowed range
Overcurrent before c losing By-pass
Closed by-pass contact or s horted SCR’s
32
32
32
33
33
33
33
33
33
33
34
34
34
34
34
34
35
35
35

lll. OTHER MESSAGES

Indication Meaning
rdy
ruP
PASS
rdo
Exx
dly
G.di
Soft-Starter ready to be on “ready”
Soft-Starter on, at acceleration ramp “ramp up”
Soft-Starter on, at By-Pass “by-pass”
Soft-Starter on, at deceleration ramp “ramp down”
Soft-Starter with error
Soft-Starter waiting for time after stop “delay”
Soft-Starter with general disable “general disable”
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1. GENERAL INFORMATION

This manual contains the necessary information for the correct use of the Soft-Starter SSW-07/
SSW-08.
It was written to be used by trained or technically qualified people to operate this type of equipment.

2. ABOUT THIS MANUAL

This manual gives the necessary description for the configuration of all the functions and parameters of the Soft-Starter SSW-07/SSW-08. This manual must be used together with the SSW-07/ SSW-08 User’s Guide.

3. ABOUT THE SSW-07/SSW-08

The Soft-Starter SSW-07/ SSW-08 is a high performance product that allows start control of three phase induction motors. This way mechanic shocks in the load and current surges in the power supply can be avoided.

4. ABOUT THE SSW-07/SSW-08 PARAMETER PROGRAMMING

The basic functions of the Soft-Starter SSW-07/SSW-08 can be programmed at the front cover at the SSW-07/SSW-08 (Trimpots and DIP Switch). To program additional functions and/or visualize reading parameters, some accessories must be used, as for example: the Software SuperDrive G2, Serial Communication RS-232 or RS-485, Local or Remote Keypad. For more details see the chapter 7 of the User’s Guide and the optionals guides of SSW-07/SSW-08.
NOTE!
For communication with the SSW-07/SSW-08 use the 2nd generation programming software SuperDrive G2. The first generation software named SuperDrive is not compatible with this product.
Parameter P219, Parameterization via Keypad/ (Trimpots and DIP Switch), defines the
programming origin for the protection and acceleration/deceleration ramps. A Soft-Starter SSW-07/
SSW-08 can be programmed via Trimpots and DIP Switches or completely via parameters. See the detailed description of parameters (P219).
Parameters P220, P229, and P230 (Local/Remote Definitions) program the origin of the enable/ disable command. Factory default settings enable via digital input. To enable/disable by means of keypad or serial command the settings of P220, P229 and P230 must be changed. See the detailed description of parameters P220, P229 and P230.
The SSW-07/SSW-08 User’s Guide has a chapter dedicated to Programming Suggestions. It’s important to read this chapter before starting to program the Soft-Starter SSW-07/SSW-08.

5. KEYPAD(HMI) USE

The keypad is a simple interface that allows the operation and the programming of the Soft-Starter. It presents the following functions:
- Indication of the Soft-Starter operational status;
- Indication of the errors;
- Visualization and modification of the adjustable parameters;
- Operation of the soft-Starter ( and keys).
9
The keypad can be used in the following cases:
- If an keypad for commanding, programmingand/or visualizing SSW-07/SSW-08 parameters were necessary;
- For installation of the keypad at the cabinet door, commanding panel or at the SSW-07/SSW-08 front cover;
- When the copy function were necessary.
The SSW-07/SSW-08 local or remote keypad presents a 7-segment 4-digit LED display, 4 status LEDs and 8 keys. The figures below show a front view of the remote keypad and of the local keypad.
Remote Keypad Front View Local Keypad Front View

5.1. LEDs Display Functions

It shows the parameter number or its content and also fault and status messages.

5.2. Function of the “Local” and “Remote” LEDs

Soft-Starter in Local mode: Green LED on and red LED off.
Soft-Starter in Remote mode: Green LED off and red LED on.

5.3. Function of the Direction of Rotation LEDs (Clockwise and Counterclockwise)

The changing of the direction of rotation function is not available in the software version V1.3x.

5.4. Basic Functions of the Keys

- Enables the motor (start);
- Disables the motor (stop). Resets the Soft-Starter after the occurrence of errors;
- Selects (toggles) the display between the parameter number and its value (position/content);
- Increments the parameter number or the parameter value;
- Decrements the parameter number or the parameter value;
- Selects the origin of the commands between Local or Remote;
- No function in the software V1.3x;
- No function in the software V1.3x.
10

5.5. Signaling/Indications on the Keypad Display

Soft-Starter states:
Soft-Starter ready to enable the motor
Soft-Starter in an error condition. The error code shows up flashing. In the example we have the E03 indication (phase Loss).
Soft-Starter executing the function “Load parameters with the factory default (P204)”.
NOTES!
The display also flashes in the following situations, besides the error condition:
An attempt to change a parameter with an incorrect password (P000 – Access parameter); An attempt to change a not allowed parameter. For instance one that cannot be changed with the motor
rotating.

5.6. Parameter Viewing/Changing

All the settings of the Soft-Starter can be done through the parameters. The parameters are indicated on the display by means of the letter P followed by a number: Example (P264):
264 = number of the parameter
There is a numeric value (content of the parameter) associated to each parameter, which corresponds to the option chosen among the available ones for that parameter. The values of the parameters define the Soft-Starter programming or the value of a variable (E.g.: current, voltage). In order to carry out the soft-Starter programming one must change the content(s) of the parameter(s).
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