P003Motor Current0 to 9999.9-A83
P004Line Voltage0 to 999-V83
P005Line Frequency0 to 99.9-Hz83
P006Soft-Starter Status0=Ready--84
1=InitialTest
2=Error
3=Ramp Up
4=FullVoltage
5=By-pass
6=Reserved
7=Ramp Down
8=Braking
9=FWD/REV
10=JOG
11=Delay P630
12=GeneralDisable
P007Output Voltage0 to 999-V84
P008Power Factor0 to 1.00--84
P009Motor Torque (% Tn of the Motor)0 to 999.9-%84
P010Output Power0 to 6553.5-kW85
P011Apparent Output Power0 to 6553.5-kVA85
P012Dl1toDI6Status0=Inactive--85
1=Active
P013RL1, RL2 and RL3 Status0=Inactive--86
1=Active
P014Last Fault0 to 99--86
P015Second Previous Fault0 to 99--86
P016Third Previous Fault0 to 99--86
P017Fourth Previous Fault0 to 99--86
P018Fifth Fault0 to 99--86
P019Sixth Fault0 to 99--86
P020Current Fault0 to 99--87
P021CurrentAlarm0 to 99--87
P023Software VersionX.XX--87
P027AO1 Output Value0 to 10.000-V87
P028AO2 Output Value0 to 20.000 or 4.000 to 20.000-mA87
Factory
SettingSetting
Unit
User´s
Page
9
SSW-06- QUICK PARAMETER REFERENCE
ParameterDescriptionAdjustable Range
P030Current of Phase R0 to 9999.9-A87
P031Current of Phase S0 to 9999.9-A87
P032Current of Phase T0 to 9999.9-A87
P033Line Voltage - R-S0 to 999-V87
P034Line Voltage - S-T0 to 999-V87
P035Line Voltage - T-R0 to 999-V87
P042Time Powered0 to 65535-h88
P043TimeEnabled0 to 6553,5-h88
P044kWh Counter0 to 999.9-kWh88
P045MWhCounter0 to 9999-MWh88
P047MaximumStartingCurrent0 to 9999.9-A88
P048Average Starting Current0 to 9999.9-A88
P049RealStartingTime0 to 999-s88
P050MotorThermal Protection Status0 to 250-%89
P053MaximumCurrentat Full Voltage0 to 9999.9-A89
P054Maximum Line Voltage with the0 to 999-V89
MotorRunning
P055Minimum Line Voltage with the0 to 999-V89
MotorRunning
P056Maximum Line Frequency with the0 to 99-Hz89
MotorRunning
P057Minimum Line Frequency with the0 to 99-Hz90
MotorRunning
P058Maximum Number of Starts per Hour0 to 32--90
P059Total Number of Starts0 to 65535--90
P060Current at the Last Fault0 to 9999.9-A90
P061Voltage at the Last Fault0 to 999-V90
P062SSW Statusat the Last Fault0 to 12--90
P063Current at the Second Fault0 to 9999.9-A90
P064Voltage at the Second Fault0 to 999-V90
P065SSW Statusat the Second Fault0 to 12--90
P066Current at the Third Fault0 to 9999.9-A90
P067Voltage at the Third Fault0 to 999-V90
P068SSW Status at the Third Fault0 to 12--90
P069Current at the Fourth Fault0 to 9999.9-A90
P070Voltage at the Fourth Fault0 to 999-V90
P071SSW Status at the Fourth Fault0 to 12--90
P072Current at the Fifth Fault0 to 9999.9-A90
P073Voltage at the Fifth Fault0 to 999-V90
P074SSW Status at the Fifth Fault0 to 12--90
P075Current at the Sixth Fault0 to 9999.9-A90
P076Voltage at the Sixth Fault0 to 999-V90
P077SSW Status at the Sixth Fault0 to 12--90
P085Fieldbus Communication0=Off--91
Board Status1=Board Inactive
2=Board Active and Offline
3=Board Active and Online
P088SoftPLCStatus0=Without--91
1=Loading
2=Fault
3=Stopped
4=Running
Factory
SettingSetting
Unit
User´s
Page
10
SSW-06- QUICK PARAMETERREFERENCE
ParameterDescriptionAdjustable Range
Factory
SettingSetting
Unit
User´s
Page
P089Allows SoftPLC0=No--91
1=Yes
REGULATION PARAMETERSP100 to P199
Voltage Ramp
P101InitialVoltage25 to 9030%92
(% Un of the motor)
P102AccelerationRampTime1 to 99920s92
P103Deceleration Voltage Step100=Inactive100=Inactive%93
(% Un of the motor)99 to 60
P104DecelerationRampTime0=Inactive0=Inactives93
1 to 299
P105End Deceleration Voltage30 to 5530%94
(% Un of the Motor)
(1)
P106
Automatic Detection of the0=ByTime0=ByTime-94
Acceleration End with Voltage Ramp1=Automatic
Current Limit
P110CurrentLimit150 to 500300%94
(%In of the Motor)
P111Initial Current for the Current Ramp150 to 500150%95
Inside Delta Motor Connection0=Inactive0=Inactive-100
1=Active
CONFIGURATIONPARAMETERSP200 to P399
P200Password0=Inactive1=Active-101
1=Active
(2)
P201
Language Selection0=PortuguêsTo be defined-101
1=Englishby the user
2=Español
3=Deutsch
(1)
P202
Type of Control0=Voltage Ramp0=VoltageRamp-101
1=CurrentLimit
2=PumpControl
3=Torque Control
4=CurrentRamp
(1)
P204
Load/Save Parameters0=NotUsed0=NotUsed-104
1=NotUsed
2=NotUsed
3=Resets P043 to P050
4=Resets P053 to P058
5=Loads Factory Default
6=NotUsed
7=Loads User Default 1
8=Loads User Default 2
9=NotUsed
10=Saves User Default 1
11=Saves User Default 2
12= Not Used
13=Erases SoftPLC
14=Erases SoftPLC User
Parameters
15=Reserved
16=Reserved
P251AO1 (0 to 10)V Output Function0=NotUsed0=Not Used-109
1= Current
(%In of the SSW)
2=Input Voltage
(%Un of the SSW)
3=Output Voltage
(%Un of the SSW)
4=Power Factor
5=ThermalProtection
6=Power (in W)
7=Power (in VA)
8=Torque
(%Tn of Motor)
9=Fieldbus
10=Serial
11=SoftPLC
P252AO1 Analog Output Gain0.000 to 9.9991.000-109
P253AO2 (0 to 20)mA or (4 to 20)mA0=NotUsed0=Not Used-109
Output Function1= Current
(%In of the SSW)
2=Input Voltage
(%Un of the SSW)
3=Output Voltage
(%Un of the SSW)
4=Power Factor
13
SSW-06- QUICK PARAMETER REFERENCE
ParameterDescriptionAdjustable Range
Factory
SettingSetting
Unit
User´s
Page
5=ThermalProtection
6=Power (in W)
7=Power (in VA)
8=Torque
(%Tn of the Motor)
9=Fieldbus
10=Serial
11=SoftPLC
P254AO2 Analog Output Gain0.000 to 9.9991.000-109
P255AO2 Analog Output Selection0=0 to 200=0 to 20mA110
1=4 to 20
Digital Inputs
(1)
P263
Digital Input DI1 Function0=Not Used1=Start/Stop111
P951Digital Inputs and Outputs Expansion0=No0=No134
P952First SoftPLC User Parameter0 to 655350-134
P953Second SoftPLC User Parameter0 to 655350-134
P954ThirdSoftPLCUser Parameter0 to 655350-134
P955Fourth SoftPLC User Parameter0 to 655350-134
P956Fifth SoftPLC User Parameter0 to 655350-134
P957Sixth SoftPLC User Parameter0 to 655350-134
P958Seventh SoftPLC User Parameter0 to 655350-134
P959EighthSoftPLCUserParameter0 to 655350-134
P960NinthSoftPLCUserParameter0 to 655350-134
P961Tenth SoftPLC User Parameter0 to 655350-134
P962EleventhSoftPLCUserParameter0 to 655350-134
P963Twelfth SoftPLC User Parameter0 to 655350-134
P964ThirteenthSoftPLC User Parameter0 to 655350-134
P965Fourteenth SoftPLC User Parameter0 to 655350-134
P966Fifteenth SoftPLC User Parameter0 to 655350-134
P967Sixteenth SoftPLC User Parameter0 to 655350-134
P968Seventeenth SoftPLC User Parameter 0 to 655350-134
P969EighteenthSoftPLCUserParameter0 to 655350-134
EnableSoftPLC0=No0=No-134
1=Yes
CardEnable1=Yes
User Parameters
Factory
SettingSetting
Unit
User´s
Page
NotespresentedonQuick Parameter Reference:
(1) This parameter can onlybe changedwith the motor stopped;
(2)Thisparameterdoesnotchangewhenfactorydefaultsareloaded(P204=5).
19
SSW-06- QUICK PARAMETER REFERENCE
II.FaultorAlarmMessages
DisplayDescriptionPage
E03Undervoltage, Phase Fault or Phase155
Unbalancing
E04Overtemperature at the Power Assembly155
E05 or A05Motor Overload155
E06 or A06External Fault or Alarm (DI)155
E10Copy Function Fault155
E11Ground Fault156
E15Motor is not Connected or SCRs in Short-circuit156
E16 or A16Overvoltage156
E18Wrong Motor Connection156
E24ProgrammingError156
E28Timeout Errorin the Telegram Reception156
E29Inactive Fieldbus communication or Profibus156
master in Stop Fault
E30Fieldbus Board is Inactive156
E31Keypad Connection Fault156
E32 or A32Motor Overtemperature (DI)157
E41Self-Diagnosis Fault157
E57Failure inSCRR-U157
E58Failure in SCR S-V157
E59Failure inSCRT-W157
E62StartLimitingTime157
E63Locked Rotor157
E65 or A65Undercurrent157
E66 or A66Overcurrent157
E67Inverted Phase Sequence157
E70Undervoltage at the Electronics157
E71By-pass Contact is Open158
E72Overcurrent before By-pass Contact158
E74Current Imbalance158
E75Frequency of Supply Line out of Permitted Range158
E76Undercurrent before By-pass158
E77By-pass Contact is closed or SCRs in Short-circuit158
E78 or A78Undertorque158
E79 or A79Overtorque158
E80 or A80Underpower158
E81 or A81Overpower158
E85Without SoftPLC159
E86 to E89SoftPLC user errors159
A90 to A93SoftPLC user alarms159
For more details see table 8.1 in chapter 8.
III.OtherMessages
20
DisplayDescription
rdySoft-Starter is ready to be enabled
ExxSoft-Starter fault
AxxSoft-Starter with alarm
CHAPTER 1
SAFETY NOTICES
ThisManualcontainsallnecessaryinformationforthecorrectinstallation
andoperationof the SSW-06 Soft-Starter.
TheSSW-06InstructionManualhasbeenwritten for qualifiedpersonnel
with suitable training or technical qualifications to operate this type of
equipment.
1.1 SAFETYNOTICES
INTHEMANUAL
1.2 SAFETYNOTICESON
THEPRODUCT
The following Safety Notices will be used in this Manual:
Componentsaresensitivetoelectrostaticdischarge.Do not touch
them without following proper grounding procedures.
Mandatory connection to ground protection (PE).
Shield connection to ground.
21
CHAPTER 1 - SAFETY NOTICES
1.3 PRELIMINARY
RECOMMENDATIONS
DANGER!
Only qualified personnel should plan or implement the installation, start-up,
operationandmaintenanceofthisequipment.Personnelmustreviewthisentire
Manualbefore attemptingtoinstall,operate or troubleshoot the SSW-06.
These personnel must follow all safety instructions included in this Manual
and/ordefined by local regulations.
Failure to complywith these instructions mayresult in personal injuryand/or
equipment damage.
NOTE!
In this Manual,qualified personnel are defined as peoplethat aretrained to:
1. Install,ground, power-up and operate theSSW-06 accordingto this
Manual and the local requiredsafetyprocedures;
2. Use of safety equipment according to the local regulations;
3. Administer First Aid Treatment.
DANGER!
Always disconnect the main power supply before touching any electrical
component associated with the SSW-06 Soft-Starter.
High voltages and spinningparts (fans) may be present even after switching
offthepowersupply.Wait at least3minutesfor the completedischargeofthe
capacitors and until the fans stopped.
Always connect the equipment frame to the protection earth (PE) in the
appropriateplacefor this.
ATTENTION!
All electronic boards have components that are sensitive to electrostatic
discharges.Nevertouchanyoftheelectricalcomponentsor connectorswithout
followingproper groundingprocedures.Ifnecessarytodoso,touchtheproperly
groundedmetallic frame or use a suitableground strap.
Do not apply a high voltage (High Pot) test on the Soft-Starter SSW-06!
If this test is necessary, contact the manufacturer.
NOTE!
Soft-StarterSSW-06 can interfere withotherelectronicequipment.In orderto
reduce this interference, adopt the measures recommended in Section 3
“Installation”.
NOTE!
Readthisentire manualcarefullyandcompletelybeforeinstalling or operating
theSoft-Starter SSW-06.
22
CHAPTER 2
GENERAL INFORMATION
This chapter defines the contents and purpose of this manual and
describes the main characteristics of the SSW-06 Soft-Starter.
Identification of the SSW-06, receiving and storage requirements are
alsoprovided.
2.1 ABOUT THISMANUAL
This manual is divided into 10 chapters, providing information to the
user on how to receive, install, start-up and operate the Soft-Starter
SSW-06.
Chapter1- Safety Notices;
Chapter2- Generalinformation,receivingandstoringoftheSSW-06;
Chapter3- Informationaboutinstallationandconnectionof the
Soft-Starter SSW-06 power and control circuit, how to
installoptions and recommended setups;
Chapter4- Usingthe Keypad(Human Machine Interface - HMI);
Chapter5- Informationaboutrunningandsteps to befollowed;
Chapter6- Detaileddescription of all Soft-StarterSSW-06
programmingparameters;
Chapter7-Information and suggestions on how to program the
types of control and protections;
Chapter8- Informationaboutdiagnostics andtroubleshooting,
cleaninginstructionsandpreventive maintenance;
Chapter9- SSW-06Soft-Starter optionaldevices;
Chapter10- Tables and technical informationabout the powerlines
of the Soft-Starter SSW-06.
Thismanualprovidesinformationforthecorrectuse of theSoft-Starter
SSW-06.Duetothevariousfunctions oftheSoft-StarterSSW-06many
differentmodesof operationarepossible.
As the Soft-Starter SSW-06 can be applied in several ways, it is
impossible to describe here all application possibilities, neither can
WEG assume any responsibility when the Soft-Starter SSW-06 is not
used according to this manual.
No part of this manual maybe reproduced in any form, withoutwritten
permissionfrom WEG.
2.2 SOFTWARE VERSION
2.3 ABOUT THE
SOFT-STARTER
SSW-06
It is important to note the software version installed in the Soft-Starter
SSW-06,sinceitdefinesthefunctionsandtheprogrammingparameters
ofthe Soft-Starter.Thismanualrefersto the software versionindicated
on the inside cover. For example, the version 1.0X applies to versions
1.00 to1.09,where“X”isavariablethatwillchangeduetominorsoftware
revisions.
Thesoftwareversion can bereadin the parameterP023.
TheSoft-StarterSSW-06is a highperformance Drive that permits the
start control of three-phase AC induction motors. The Soft-Starter
SSW-06 prevents mechanical shocks on the load and current peaks
in the supply line.
Amongthemaincharacteristics of thisproduct is its lineandconnection
faultdetection capacity thus enablingthe customer to choose the best
wayof protecting his motor, such as:
motor current per phase, motor current in amperes, motor current
asa % of the Soft-StarterSSW-06nominalcurrentand the nominal
current as a % of the motor current, status of the digital inputs and
outputs;
Setting sequence after reset to factory default;
Veryflexibleselectionofstart/stopcontroltype,enablingthefollowing
selections: VoltageRamp, Constant Current Limiting or by Ramp,
PumpControland Constant,Linear or QuadraticTorqueControl;
Totally flexibleTorque Control providing very high performance for
themost demanding applications;
Possibility of using all digital inputs, digital outputs and analog
outputs as remote PLC via Serial and Fieldbus communication;
32Bit Microprocessor calculates the True rms voltageand current;
Measurement of the voltageand currentin the three phases;
Isolated digital input for the motor PTC;
Fieldbus boards and RS-485as options.
Power Hardware:
Compact size;
Power supply input and output connections:
Models from 10A to 820A - Input from the top and output at the
bottom of the SSW-06, with built-in By-pass contactor;
Models from 950A to 1400A - Input and output from the bottom,
without built-in By-pass contactor;
Easy assembly and maintenance;
Measurements of heatsink temperature in models 255A to 820A
through two thermostats:One thermostat to switch-on the internal
fansand the other to monitorover-heating;
Soft-Starter SSW-06 can be coupled to the motor by a standard
connection or an inside delta motor connection without requiring
optionaldevices.
Built-inBy-pass contactor makesthe Soft-StarterSSW- 06(Models
from 10Ato 820A):
More resistant to supply line oscillations after starting;
Save energy that would be dissipated through the thyristors after
thestart,thus reducingthenumber of fans requiredforcontrolpanel
cooling.
Figure 2.1 - Example of SoftPLC software with the WLP editing tool
Theexample aboveistheimplementationofaclock withhours,minutes
and seconds. The hours are showed in parameter P954, the minutes
inparameter P953 and the seconds in parameterP952.
25
CHAPTER2 - GENERALINFORMATION
(1)
Three-Phase
Power Supply
Programmable
DigitalInputs
DI1to DI6
PE
Control
Supply
PE
Input Voltage
Supply
DigitalInputs
(1)
(1)
POWERBOARD
CONTROL BOARD
Output
Voltage
Analog Outputs
Three-Phase
Motor
Current
PC,PLC,MFW,
SuperDrive G2
ModBUS-RTU
PC,PLC
Keypad
(Remote)
Serial
Interface
CPU
RS-232
Serial
Interface
(optional)
DigitalOutputs
RS-485
Fieldbus
(optional)
- ProfibusDP
- DeviceNet
Keypad
(1) Models 950A, 1100A and 1400A do not have an internal By-pass contactor.
Programmable
Analog Outputs
AO1 to AO2
Programmable
DigitalOutputs
RL1 to RL3
26
Figure 2.2 - Soft-Starter SSW-06 block diagram
2.4 SOFT-STARTERSSW-06IDENTIFICATION
CHAPTER2 - GENERALINFORMATION
SSW-06 Model
Input Data (Voltage,Number of
Phases, Current, Frequency)
Output Data (Voltage, Number
of Phases, Current)
Control Power Supply Data
(Voltage, Frequency)
SerialNumber
Figure 2.3 - Soft-Starter SSW-06 nameplate
Software
Version
WEGItem
Number
Hardware
Revision
Manufacturing
Date
LocationofSoft-Starter SSW-06 nameplate:
X
VERDETALHE"A"
View Detail A
Identificationnameplate
of the SSW-06
(Internal Cover)
FRONT VIEWVIEW X
FRONTAL
VISTADEX
A
Figure 2.4 - Detail of the Soft-Starter SSW-06 nameplate
27
CHAPTER2 - GENERALINFORMATION
End of
code
Special
software:
Blank =
standard
S1=special
software
Special
hardware:
Blank =
standard
H1 = 115V
ventilation
(model 950A)
H2 = 230V
ventilation
(models
950A,1100A
and1400A)
Human-
Machine
Interface
(Keypad):
Blank =
standard
SI= without
keypad
Options:
S=standard
O=with options
Manual
language:
P=portuguese
E=english
S=spanish
G=german
HOW TO SPECIFY THE SSW-06 MODEL:
Power supply
voltage:
2257=
(220 to 575)V
5769=
(575 to 690)V
Thee-phase
power supply
(1)
(1)
(1)
(1)
Nominal
output
current:
0010=10A
0016=16A
0023=23A
0030=30A
0045=45A
0060=60A
0085=85A
0130=130A
0170=170A
0205=205A
0255=255A
0312=312A
0365=365A
0412=412A
0480=480A
0604=604A
0670=670A
0820=820A
0950=950A
1100=1100A
1400=1400A
28
SSW-060085T2257ES_ __ __ _Z
Soft-Starter
SSW-06
WEG Series
NOTE!
The optionfield (S or O) defines if the Soft-Starter SSW-06 is a standard version or if it is equipped withany optional devices. If the standard version is
required, the code ends here. The modelnumber always has the letter Z at the end. For example:
SSW060085T2257ESZ = StandardSoft-StarterSSW-06 with current of 85A and 220V to 575V with manual in English.
If there are accessories, the spaces must be filled out in the correct sequence until the code ends with the letter Z.
Thestandard product is defined as describedhere:
Degree of protection: IP20 from10A to30A.
Degree of protection:IP00from 45Ato 1400A.
Human-MachineInterface:HMI-SSW06 (with LCD and LEDdisplays).
Note: The communication kits are optional, see chapter 9.
(1) Model 10A, 16A, 23Aand 30Anot available in the line 690V.
CHAPTER2 - GENERALINFORMATION
2.5 RECEIVINGAND
STORAGE
The SSW-06 is supplied in packaging according to the model:
- Models 10A to 205A in a cardboard box;
-Models 255Ato 365Ain a cardboard box over a wooden box;
- Models 412A to 1400A in a wooden box.
The outside of the packing container has a nameplate that is identical
tothatonthe Soft-Starter SSW-06.Pleasecheckif the nameplatedata
matches the ordereddata.
Themodels upto 205A mustbe placed and openedona table withthe
helpof twoor more people,open thebox, remove thefoam protection
andremoveSoft-StarterSSW-06.
Models greater than 255Amust be opened on the floor. Open the box
and,remove theboltsthatfastentheSoft-StarterSSW-06 onthepallet.
The Soft-Starter SSW-06 must be handled witha hoist.
Check if:
The Soft-Starter SSW-06 nameplate data matches the purchase
order;
The equipmenthasnot been damaged during transportation.If any
problem is detected, contact the carrier immediately.
If theSoft-Starter SSW-06 is nottobe installedimmediately, store it
within its original cardboard box in a clean and dry room (Storage
temperatures between-25°C(-13°F) and 65°C(149ºF)).
29
3.1 MECHANICAL
INSTALLATION
CHAPTER 3
INSTALLATION AND CONNECTION
Thischapterdescribes theelectricandmechanicinstallationprocedures
of the SSW-06 Soft-Starters. The orientations and suggestions must
befollowedforcorrect product functioning.
3.1.1Environment Conditions
3.1.2Dimensions of the
Soft-StarterSSW-06
A
The location of the Soft-Starter SSW-06 installation is an important
factorto assure good performance and highproduct reliability.
ForproperinstallationoftheSSW-06Soft-Starter,wemakethefollowing
recommendations:
Avoiddirectexposure tosunlight,rain,excessivemoisture or marine
Temperature:0ºCto 55ºC (32ºF to 131ºF) –Nominal conditionsfor
models 10A to 820A; 0ºC to 40ºC (32ºF to 104ºF) – Nominal
conditions for models950Ato 1400A.2%currentreduction for each
degreeCelsius above the specification in the nominal conditions.
RelativeAirMoisture: 5% to 90%, non-condensing.
Maximum Altitude:1000m (3,300ft) - nominal conditions.
From 1000mto4000m(3,300ftto13,200ft)-with1%currentreduction
foreach100m(330ft) above1000m (3,300ft).
From 2000m to 4000m (6,600ft to 13,200ft) - with 1.1% voltage
reductionfor each 100m(330ft)above2000m (6,600ft)sealevel.
Degree of Pollution:2 (according toUL508).
Water,condensationor conductivedust/particlesarenotallowedin
the air.
Figure 3.1 - Dimensional Drawings of the Soft-Starter SSW-06
H
CHAPTER3- INSTALLATIONANDCONNECTION
3.1.3 Positioning / Fixing
Table 3.1 - Installation Data with dimensions in mm (in)
Free space for coolingairflowmustbe left open around the SSW-06
Soft-Starter, according to figure 3.2. Thedimensions of each space
are describedin table 3.2.
InstalltheSoft-Starter SSW-06inthe verticalpositionaccordingto the
followingrecommendations:
1) Install the SSW-06 Soft-Starteron a flat surface;
2) Do not place heat sensitive components above the SSW-06 SoftStarter.
ATTENTION!
If the Soft-Starters are installed one next to the other, use minimum
distance B.
When a Soft-Starter is installedaboveanother, use minimumdistance
A+CandavoidtheSoft-Starter abovefrom thehotairthat comesfrom
theSoft-Starter below.
ATTENTION!
Foreseeindependentconduitsor electroducts for physicallyseparating
the signal, control and power conductors (see item 3.2, Electrical
Installation).
31
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