WEG Electric SSW06 User Guide

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Soft-Starter

Arrancador Suave

Soft-Starter

Sanftanlaufgerät

SSW-06

Motors | Energy | Automation | Coatings

User's Guide Manual del Usuario Manual do Usuário Bedienungsanleitung

SOFT-STARTER MANUAL

Series: SSW-06 Software:version1.6X Language:English Document: 0899.5854 / 12

ATTENTION!

It is very important to check if the Soft-Starter Software is the same as mentioned above.

08/2009

Summary of Revisions

The tablebelowdescribes the revisions made to this manual.

Revision Description Section

1 First edition 2 General revision 3 General revision 4 New software version 5 Implementation of the following current: 412A, Chap 3

480A, 604A, 670A, 820A, 950A, 1100A and 1400A. and 10

New software version with: braking methods 3, 4, 6

FWD/REVandJog. and 8

P140 was changed. E73 was eliminated.

E71 and E77 were changed.

6 General revision -

7 New software version with: new states in P006, Chap 4,

full voltage and starting diagnostic functions, 6 and 8

storage of the 6 last errors, consumed energy,

torque and power protections, motor thermal

protection alarm, selection between alarm or fault,

automatic detection of the acceleration end with

voltage ramp, fast visualization of the parameters

through the key, detection of the

Profibus DP master in Stop, and the PLC Software,

inclusion of the E11, E18, E57, E58 and E59.

8 Change of the table 3.1 and figures 10.1, 10.3, Chap 3 and

10.4, 10.5, 10.6 and 10.7. 10

9 Implementation of the following current: -

10A, 16A, 23A, 30A, 45A e 60A.

11 New line voltage of 690V for standard motor -

connection.

12 New software version with: digital inputs -

DI1, DI2 and DI3 programmable for the

same functions, new current models of

1000A and 1300A in P295, new option of

Fatal Fault for P313, disable of the E77 Fault

through the P621 for use in multimotor

applications, new MMC block for SoftPLC,

new P951 parameter for enable of the IOs

expansion card for SoftPLC, new

emergency start through digital input.

Newoptional kits KFB-DNIP, K-USB, K-IOE and K-ECA.

Summary

Quick Parameter Reference,

Fault and Status Messages

IParameters........................................................................................... 09

II FaultorAlarm Messages..................................................................... 20

III OtherMessages................................................................................. 20

CHAPTER 1

Safety Notices

1.1 Safety Notices in the Manual............................................................ 21

1.2 Safety Notices on the Product .......................................................... 21

1.3PreliminaryRecommendations ......................................................... 22

CHAPTER 2

General Information

2.1About this Manual............................................................................. 23

2.2SoftwareVersion............................................................................... 23

2.3Aboutthe Soft-StarterSSW-06 ......................................................... 23

2.4Soft-Starter SSW-06Identification .................................................... 27

2.5Receiving andStorage ...................................................................... 29

CHAPTER 3

Installation and Connection

3.1Mechanical Installation ..................................................................... 30

3.1.1EnvironmentConditions .............................................................. 30

3.1.2Dimensions of the Soft-Starter SSW-06...................................... 30

3.1.3 Positioning / Fixing..................................................................... 31

3.1.3.1 Mounting inside a Panel .................................................... 32

3.1.3.2Mounting on a Surface....................................................... 35

3.2 Electrical Installation......................................................................... 36

3.2.1Power Terminals.......................................................................... 37

3.2.2Locationofthe Power/Grounding,Control Connectionsand

Fan VoltageSelection................................................................. 42

3.2.3Recommended Power/GroundingCables.................................... 43

3.2.4Connectionof the Power Supplyto the Soft-Starter .................... 46

3.2.4.1 Power Supply Capacity ..................................................... 46

3.2.4.2RecommendedFuses ....................................................... 47

3.2.5Connectionof the SSW-06Soft-Startertothe motor................... 48

3.2.5.1 StandardThree-WireConnection (P150=0=Inactive).......... 48

3.2.5.2InsideDeltaMotor Connection(P150=1=Active) ............... 49

3.2.6Grounding Connections .............................................................. 50

3.2.7Fan Connections ........................................................................ 51

3.2.8Signaland Control Connections.................................................. 52

3.2.9RS-232,X2SerialCommunicationConnection ........................... 55

3.2.10XC8SerialCommunication Board Connection .......................... 55

3.2.11XC6FieldbusCommunicationBoardConnection ...................... 55

Summary

3.3RecommendedSet-Ups.................................................................... 55

3.3.1RecommendedSet-upsusingKeypadCommand

with Isolating Contactor.............................................................. 57

3.3.2RecommendedSet-upsusingKeypadCommand

withCircuit-breaker .................................................................... 57

3.3.3Recommended Set-ups withCommandviaTwo-wire

Digital Inputs .............................................................................. 58

3.3.4RecommendedSet-upswith CommandviaThree-wire

Digital Inputs .............................................................................. 58

3.3.5RecommendedSet-upswith CommandviaThree-wire

Digital Input and Inside Delta Motor Connection. ........................ 59

3.3.6RecommendedSet-upswith CommandviaThree-wire

Digital Input or Serial Communication. ....................................... 59

3.3.7RecommendedSet-upswith CommandviaThree-wire

Digital Input or Fieldbus Communication. ................................... 60

3.3.8Recommended Setup withCommand viaDigitalInputs

and direction of rotation............................................................. 60

3.3.9Recommended Setup withCommand viaDigitalInputs

andReverse Braking .................................................................. 61

3.3.10RecommendedSetupwithCommand via Digital Inputs

and Optimal Braking ................................................................ 61

3.3.11 RecommendedSetupwithCommand via Digital Inputs

and DC-Braking......................................................................... 62

3.3.12RecommendedSetupwithCommand via Digital Inputs

and External By-pass Contactor .............................................. 62

3.3.13 Symbols ................................................................................... 63

3.4 EuropeanDirectivesfor ElectromagneticCompatibility

Requirements for Installation ........................................................... 64

3.4.1Installation .................................................................................. 64

CHAPTER 4

Keypad Operation

4.1Descriptionof the Keypad(HMI-SSW-06)......................................... 65

4.2 Use of the Keypad ............................................................................ 67

4.2.1Keypadusefor Soft-Starter SSW-06Operation .......................... 67

4.2.2 Keypad Display - SignallingIndications ...................................... 68

4.2.3Parameterviewing and programming .......................................... 69

CHAPTER 5

Start-up

5.1Power-up Preparation ....................................................................... 71

5.2InitialPower-up (requiredparametersettings) ................................... 72

5.3Start-up .............................................................................................79

5.3.1Start-up:OperationviaKeypadType of Control: VoltageRamp... 79

Summary

CHAPTER6

Detailed Parameter Description

6.1Access and Read Only Parameters - P000 to P099 ......................... 82

6.2 Regulation Parameters - P100 to P199............................................. 92

6.3ConfigurationParameters - P200 to P299......................................... 101

6.4 Serial Communication Parameters - P300 to P399........................... 114

6.5 Motor Parameters - P400 to P499 .................................................... 116

6.6 Special Function Parameters - P500 to P599 ................................... 117

6.7 Protection Parameters - P600 to P699 ............................................. 123

6.8 Selection Between Fault andAlarm - P700 to P790 ......................... 132

6.9 SoftPLC Parameters - P950 to P999 ................................................ 134

CHAPTER7

Programming Information and Suggestions

7.1Applicationsand Programming ......................................................... 135

7.1.1StartingbyVoltageRamp (P202=0)............................................ 137

7.1.2 Startingby Current Limit (P202=1).............................................. 138

7.1.3StartingbyCurrentRamp withHigh Initial Current(P202=4)....... 139

7.1.4StartingbyCurrentRamp withLow Initial Current(P202=4)........ 140

7.1.5StartingwithPump Control(P202=2).......................................... 141

7.1.6Starting with TorqueControl(P202=3)......................................... 143

7.1.6.1Loads with ConstantTorque (P202=3and P120=1 point) ... 144

7.1.6.2Loadswith Higher InitialTorque

(P202=3 and P120=3 points) ............................................. 144

7.1.6.3Loadswith ConstantTorque andS SpeedCurve

(P202=3 and 120=3 points)................................................145

7.1.6.4LoadswithQuadraticTorque and SSpeedCurve

(P202=3 and P120=2 points) .............................................. 145

7.1.6.5LoadswithQuadratic TorqueandLinearSpeedCurve

(P202=3 and P120=3 points) ............................................. 146

7.1.6.6LoadswithQuadraticTorque and Higher InitialTorque

(P202=3 and P120=3 points) .............................................. 146

7.1.6.7HydraulicPump Load Type(P202=3) ................................. 147

7.2ProtectionsandProgramming .......................................................... 150

7.2.1ThermalClasses......................................................................... 150

7.2.1.1 Suggestions on How to Set Thermal Class ........................ 150

7.2.1.2 Example on How to Set the Thermal Class ........................ 151

7.2.1.3TimeReductionWhenChangingfrom ColdStartingto

Hot Starting........................................................................ 152

7.2.1.4ServiceFactor .................................................................... 152

7.2.2Under-andOver-Protections...................................................... 153

7.2.2.1UndervoltageandOvervoltageprotection ............................ 153

7.2.2.2Underload Protection .......................................................... 153

7.2.2.3OverloadProtection ............................................................ 153

Summary

CHAPTER8

Diagnostics and Troubleshooting

8.1 Faults and Possible Causes ............................................................. 155

8.2Troubleshooting ................................................................................ 160

8.3 TechnicalAssistanceContacting ...................................................... 160

8.4PreventiveMaintenance .................................................................... 161

8.4.1CleaningInstructions .................................................................. 162

8.5 SparePart List.................................................................................. 163

CHAPTER 9

Options and Accessories

9.1Remote KeypadandCables ............................................................. 165

9.2RS-485for theSoft-Starter SSW-06 ................................................. 167

9.2.1RS-485CommunicationKit(KRS-485) ....................................... 167

9.2.2OptionalModuleMIW-02 ............................................................ 168

9.3 Fieldbus Communication Kits ........................................................... 168

9.3.1 FieldbusDeviceNetCommunicationKit (KFB-DN) ................... 168

9.3.2 Fieldbus Profibus DP CommunicationKit (KFB-DP) ................ 169

9.3.3 Fieldbus Profibus DP-V1CommunicationKit(KFB-PDPV1) ..... 169

9.3.4 FieldbusDeviceNet DriveProfileCommunication Kit (KFB-DD). 169

9.3.5 Fieldbus EtherNet/IP Communication Kit (KFB-ENIP).............. 170

9.4 USB.................................................................................................. 170

9.4.1 USB Communication Kit (K-USB) .............................................. 170

9.5 DigitalInputs and Outputs Expansion Card ..................................... 170

9.5.1 Digital Inputs and Outputs Expansion Kit (K-IOE)...................... 171

9.6 External CurrentAcquisition ............................................................. 171

9.6.1 External Current Acquisition Kit (K-ECA) ................................... 171

CHAPTER10

Technical Specifications

10.1Currents and RatingsAccording to UL508 ...................................... 173

10.2 Currents and Ratings for IP55, IV PoleWeg Motor......................... 175

10.3 PowerData..................................................................................... 177

10.4 Electronics/Programming Data....................................................... 177

10.5 MechanicalData............................................................................. 179

SSW-06- QUICK PARAMETERREFERENCE

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

Software:V1.6X Application: Model: SerialNumber: PersonResponsible: Date: / / .

I.Parameters

Parameter Description Adjustable Range

P000 Parameter Access 0 to 999 0 - 82

READONLY PARAMETERS P001 to P099

P001 Soft-Starter Current 0 to 999.9 - % 83

(%In of the Soft-Starter)

P002 Motor Current 0 to 999.9 - % 83

(%In of the Motor)

P003 Motor Current 0 to 9999.9 - A 83 P004 Line Voltage 0 to 999 - V 83 P005 Line Frequency 0 to 99.9 - Hz 83 P006 Soft-Starter Status 0=Ready - - 84

1=InitialTest 2=Error 3=Ramp Up 4=FullVoltage 5=By-pass 6=Reserved 7=Ramp Down 8=Braking 9=FWD/REV 10=JOG 11=Delay P630 12=GeneralDisable

P007 Output Voltage 0 to 999 - V 84 P008 Power Factor 0 to 1.00 - - 84 P009 Motor Torque (% Tn of the Motor) 0 to 999.9 - % 84 P010 Output Power 0 to 6553.5 - kW 85 P011 Apparent Output Power 0 to 6553.5 - kVA 85 P012 Dl1toDI6Status 0=Inactive - - 85

1=Active

P013 RL1, RL2 and RL3 Status 0=Inactive - - 86

1=Active

P014 Last Fault 0 to 99 - - 86 P015 Second Previous Fault 0 to 99 - - 86 P016 Third Previous Fault 0 to 99 - - 86 P017 Fourth Previous Fault 0 to 99 - - 86 P018 Fifth Fault 0 to 99 - - 86 P019 Sixth Fault 0 to 99 - - 86 P020 Current Fault 0 to 99 - - 87 P021 CurrentAlarm 0 to 99 - - 87 P023 Software Version X.XX - - 87 P027 AO1 Output Value 0 to 10.000 - V 87 P028 AO2 Output Value 0 to 20.000 or 4.000 to 20.000 - mA 87

Factory Setting Setting

Unit

User´s

Page

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

P030 Current of Phase R 0 to 9999.9 - A 87 P031 Current of Phase S 0 to 9999.9 - A 87 P032 Current of Phase T 0 to 9999.9 - A 87 P033 Line Voltage - R-S 0 to 999 - V 87 P034 Line Voltage - S-T 0 to 999 - V 87 P035 Line Voltage - T-R 0 to 999 - V 87 P042 Time Powered 0 to 65535 - h 88 P043 TimeEnabled 0 to 6553,5 - h 88 P044 kWh Counter 0 to 999.9 - kWh 88 P045 MWhCounter 0 to 9999 - MWh 88 P047 MaximumStartingCurrent 0 to 9999.9 - A 88 P048 Average Starting Current 0 to 9999.9 - A 88 P049 RealStartingTime 0 to 999 - s 88 P050 MotorThermal Protection Status 0 to 250 - % 89 P053 MaximumCurrentat Full Voltage 0 to 9999.9 - A 89 P054 Maximum Line Voltage with the 0 to 999 - V 89

MotorRunning

P055 Minimum Line Voltage with the 0 to 999 - V 89

MotorRunning

P056 Maximum Line Frequency with the 0 to 99 - Hz 89

MotorRunning

P057 Minimum Line Frequency with the 0 to 99 - Hz 90

MotorRunning

P058 Maximum Number of Starts per Hour 0 to 32 - - 90 P059 Total Number of Starts 0 to 65535 - - 90 P060 Current at the Last Fault 0 to 9999.9 - A 90 P061 Voltage at the Last Fault 0 to 999 - V 90 P062 SSW Statusat the Last Fault 0 to 12 - - 90 P063 Current at the Second Fault 0 to 9999.9 - A 90 P064 Voltage at the Second Fault 0 to 999 - V 90 P065 SSW Statusat the Second Fault 0 to 12 - - 90 P066 Current at the Third Fault 0 to 9999.9 - A 90 P067 Voltage at the Third Fault 0 to 999 - V 90 P068 SSW Status at the Third Fault 0 to 12 - - 90 P069 Current at the Fourth Fault 0 to 9999.9 - A 90 P070 Voltage at the Fourth Fault 0 to 999 - V 90 P071 SSW Status at the Fourth Fault 0 to 12 - - 90 P072 Current at the Fifth Fault 0 to 9999.9 - A 90 P073 Voltage at the Fifth Fault 0 to 999 - V 90 P074 SSW Status at the Fifth Fault 0 to 12 - - 90 P075 Current at the Sixth Fault 0 to 9999.9 - A 90 P076 Voltage at the Sixth Fault 0 to 999 - V 90 P077 SSW Status at the Sixth Fault 0 to 12 - - 90 P085 Fieldbus Communication 0=Off - - 91

Board Status 1=Board Inactive

2=Board Active and Offline 3=Board Active and Online

P088 SoftPLCStatus 0=Without - - 91

1=Loading 2=Fault 3=Stopped 4=Running

Factory

Setting Setting

Unit

User´s

Page

SSW-06- QUICK PARAMETERREFERENCE

Parameter Description Adjustable Range

Factory Setting Setting

Unit

User´s

Page

P089 Allows SoftPLC 0=No - - 91

1=Yes

REGULATION PARAMETERS P100 to P199 Voltage Ramp

P101 InitialVoltage 25 to 90 30 % 92

(% Un of the motor)

P102 AccelerationRampTime 1 to 999 20 s 92 P103 Deceleration Voltage Step 100=Inactive 100=Inactive % 93

(% Un of the motor) 99 to 60

P104 DecelerationRampTime 0=Inactive 0=Inactive s 93

1 to 299

P105 End Deceleration Voltage 30 to 55 30 % 94

(% Un of the Motor)

(1)

P106

Automatic Detection of the 0=ByTime 0=ByTime - 94 Acceleration End with Voltage Ramp 1=Automatic

Current Limit

P110 CurrentLimit 150 to 500 300 % 94

(%In of the Motor)

P111 Initial Current for the Current Ramp 150 to 500 150 % 95

(% In of the Motor)

P112 Time for the Current Ramp 1 to 99 20 % 95

(% of P102)

Torque Control

(1)

P120

Starting Torque Characteristics 1=Constant 1=Constant - 96

2=Linear 3=Quadratic

P121 InitialStarting Torque 10 to 400 30 % 97

(% Tn of Motor)

P122 End StartingTorque 10 to 400 110 % 97

(% Tn of Motor)

P123 MinimumStartingTorque 10 to 400 27 % 97

(% Tn of the Motor)

P124 TimefortheMinimum StartTorque 1 to 99 20 % 97

(% of P102)

(1)

P125

Stopping Torque Characteristics 1=Constant 1=Constant - 98

2=Linear 3=Quadratic

P126 End StopTorque 10 to 100 20 % 98

(% Tn of the Motor)

P127 MinimumStopTorque 10 to 100 50 % 99

(% Tn of the Motor)

P128 TimefortheMinimumStopTorque 1 to 99 50 % 99

(% of P104)

Pump Control

(1)

P130

PumpControl 0=PumpI 0=PumpI - 99

By-pass

(1)

P140

External By-pass Contactor 0=Inactive 0=Inactive - 99

1=Active

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

Factory Setting Setting

Unit

User´s

Page

Inside Delta

(1)(2)

P150

Inside Delta Motor Connection 0=Inactive 0=Inactive - 100

1=Active

CONFIGURATIONPARAMETERS P200 to P399

P200 Password 0=Inactive 1=Active - 101

1=Active

(2)

P201

Language Selection 0=Português To be defined - 101

1=English by the user 2=Español 3=Deutsch

(1)

P202

Type of Control 0=Voltage Ramp 0=VoltageRamp - 101

1=CurrentLimit 2=PumpControl 3=Torque Control 4=CurrentRamp

(1)

P204

Load/Save Parameters 0=NotUsed 0=NotUsed - 104

1=NotUsed 2=NotUsed 3=Resets P043 to P050 4=Resets P053 to P058 5=Loads Factory Default 6=NotUsed 7=Loads User Default 1 8=Loads User Default 2 9=NotUsed 10=Saves User Default 1 11=Saves User Default 2 12= Not Used 13=Erases SoftPLC 14=Erases SoftPLC User Parameters 15=Reserved 16=Reserved

P205 Display Default Selection 0=P001 2=P003 - 105

1=P002 2=P003 3=P004 4=P005 5=P006 6=P007 7=P008 8=P009 9=P010

P206 Auto-Reset Time 0=Inactive 0=Inactive s 105

1 to 600

(1)

P215

Copy Function 0=Inactive 0=Inactive - 106

1=SSW  HMI 2=HMISSW

P218 LCD Display Contrast Adjust. 0 to 150 127 - 107

SSW-06- QUICK PARAMETERREFERENCE

Parameter Description Adjustable Range

Factory Setting Setting

Unit

User´s

Page

Local/Remote Definition

(1)

P220

Local/Remote Source Selection 0=Always Local 2=Keypad (L) - 107

1=Always Remote 2=Keypad (L) 3=Keypad (R) 4=DI4toDI6 5=Serial (L) 6=Serial (R) 7=Fieldbus (L) 8=Fieldbus (R) 9=SoftPLC(L) 10=SoftPLC(R)

(1)

P229

LocalStatusCommandSelection 0=HMIKey 0=HMIKey - 108

1=DigitalInputs DIx 2=Serial 3=Fieldbus 4=SoftPLC

(1)

P230

RemoteStatus CommandSelection 0=HMIKey 1=Digital InputsDIx - 108

1=DigitalInputs DIx 2=Serial 3=Fieldbus 4=SoftPLC

(1)

P231

FWD/REVSelection 0=Inactive 0=Inactive - 108

1=By Contactor 2=JOGOnly

Analog Outputs

P251 AO1 (0 to 10)V Output Function 0=NotUsed 0=Not Used - 109

1= Current (%In of the SSW) 2=Input Voltage (%Un of the SSW) 3=Output Voltage (%Un of the SSW) 4=Power Factor 5=ThermalProtection 6=Power (in W) 7=Power (in VA) 8=Torque (%Tn of Motor) 9=Fieldbus 10=Serial 11=SoftPLC

P252 AO1 Analog Output Gain 0.000 to 9.999 1.000 - 109 P253 AO2 (0 to 20)mA or (4 to 20)mA 0=NotUsed 0=Not Used - 109

Output Function 1= Current

(%In of the SSW) 2=Input Voltage (%Un of the SSW) 3=Output Voltage (%Un of the SSW) 4=Power Factor

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

Factory

Setting Setting

Unit

User´s

Page

5=ThermalProtection 6=Power (in W) 7=Power (in VA) 8=Torque (%Tn of the Motor) 9=Fieldbus 10=Serial 11=SoftPLC

P254 AO2 Analog Output Gain 0.000 to 9.999 1.000 - 109 P255 AO2 Analog Output Selection 0=0 to 20 0=0 to 20 mA 110

1=4 to 20

Digital Inputs

(1)

P263

Digital Input DI1 Function 0=Not Used 1=Start/Stop 111

1=Start/Stop 2=Start (Three Wires) 3=Stop (Three Wires) 4=General Enabling 5=Reset

(1)

P264

Digital Input DI2 Function 0=Not Used 2=Reset 111

1=Stop (Three-Wires) 2=Reset 3=Start/Stop 4=Start (Three Wires) 5=General Enabling

(1)

P265

Digital Input DI3 Function 0=Not Used 0=Not Used 111

1=General Enabling 2=Reset 3=Start/Stop 4=Start (Three Wires) 5=Stop (Three Wires) 6=Emergency Start

(1)

P266

DI4Digital InputFunction 0=Not Used 0=Not Used - 111

1=FWD/REV 2=Local/Remote 3=NoExternalFault 4=JOG 5=Brake Off 6=Reset

(1)

P267

DI5Digital InputFunction 0=Not Used 0=Not Used - 111

1=FWD/REV 2=Local/Remote 3=NoExternalFault 4=JOG 5=Brake Off 6=Reset

(1)

P268

DI6Digital InputFunction 0=Not Used 0=Not Used - 111

1=FWD/REV 2=Local/Remote 3=NoExternalFault 4=JOG 5=Brake Off 6=Reset 7=MotorThermistor

SSW-06- QUICK PARAMETERREFERENCE

Parameter Description Adjustable Range

Digital Outputs

(1)

P277

RL1 Relay Function 0=Not Used 1=Running - 112

1=Running 2=FullVoltage 3=External By-pass 4=FWD/REV-K1 5=DC-Brake 6=NoFault 7=Fault 8=Fieldbus 9=Serial 10=SoftPLC 11=NoAlarm 12=Alarm

(1)

P278

RL2 Relay Function 0=NotUsed 2=FullVoltage - 112

1=Running 2=FullVoltage 3=External By-pass 4=FWD/REV-K2 5=DC-Brake 6=NoFault 7=Fault 8=Fieldbus 9=Serial 10=SoftPLC 11=NoAlarm 12=Alarm

(1)

P279

RL3 Relay Function 0=NotUsed 6=NoFault - 112

1=Running 2=FullVoltage 3=External By-pass 4= Not Used 5=DC-Brake 6=NoFault 7=Fault 8=Fieldbus 9=Serial 10=SoftPLC 11=NoAlarm 12=Alarm

Soft-Starter Data

(1)(2)

P295

SSW NominalCurrent 0=10 11=312 According to A 113

1=16 12=365 Soft-Starter 2=23 13=412 Nominal Current 3=30 14=480 4=45 15=604 5=60 16=670 6=85 17=820 7=130 18=950 8=170 19=1100 9=205 20=1400 10=255 21=1000

22=1300

Factory Setting Setting

Unit

User´s

Page

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

(1)(2)

P296

SSW NominalVoltage 0=220/575 According to V 114

Factory

Setting Setting

Unit

User´s

Page

1=575/690 Soft-StarterNominal

Voltage

SERIAL COMMUNICATION PARAMETERS P300 to P399

(1)(2)

P308

Soft-Starter Address on the Serial 1 to 247 1 - 114 Communication Network

(1)(2)

P309

Fieldbus Communication 0=Inactive 0=Inactive - 114 BoardEnabling 1=Profibus-DP

(1 Input and 1 Output) 2=Profibus-DP (4 Inputs and 4 Outputs) 3=Profibus-DP (7 Inputs and 7 Outputs) 4=DeviceNet (1 Input and 1 Output) 5=DeviceNet (4 Inputs and 4 Outputs) 6=DeviceNet (7 Inputs and 7 Outputs) 7=EtherNet/IP (1 Input and 1 Output) 8=EtherNet/IP (4 Input and 4 Output) 9=EtherNet/IP (7 Input and 7 Output)

P310 Profibus Master Stop Detection 0=Inactive 0=Inactive - 114

1=Active

(1)(2)

P312

Protocol Type and Serial 1=Modbus-RTU 1=Modbus-RTU - 115 Communication Transfer Rate (9600bps, no parity) (9600bps,

2=Modbus-RTU no parity) (9600bps, odd) 3=Modbus-RTU (9600bps, even) 4=Modbus-RTU (19200bps, no parity) 5=Modbus-RTU (19200bps, odd) 6=Modbus-RTU (19200bps, even) 7=Modbus-RTU (38400bps, no parity) 8=Modbus-RTU (38400bps, odd) 9=Modbus-RTU (38400bps, even)

P313 Serialand Fieldbus Communication 0=Inactive 0=Inactive - 115

ErrorActions (E28, E29 and E30) 1=Disable

2=GeneralDisable 3=Changes to Local 4=Inactive 5=FatalFault

(1)

P314

TimeoutTime forSerial 0 to 999 0=Not Used s 115 CommunicationTelegram Reception

(1)

P315 P316 P317

Read Parameter via Fieldbus 1 0 to 999 0 - 115

(1)

Read Parameter via Fieldbus 2 0 to 999 0 - 116

(1)

Read Parameter via Fieldbus 3 0 to 999 0 - 116

SSW-06- QUICK PARAMETERREFERENCE

Parameter Description Adjustable Range

Factory Setting Setting

Unit

User´s

Page

MOTOR PARAMETERS P400 to P499

(1)

P400 P401 P402 P404 P405 P406

NominalMotorVoltage 0 to 999 380 V 116

(1)

NominalMotorCurrent 0 to 2424 20 A 116

(1)

NominalMotorSpeed 400 to 3600 1780 rpm 116

(1)

Nominal Motor Power 0.1 to 2650 75 kW 116

(1)

Motor Power Factor 0 to 1.00 0.89 - 116

(1)

Service Factor 0 to 1.50 1.00 - 117

SPECIALFUNCTIONPARAMETERS P500 to P599 Braking

(1)

P500

Braking Methods 0=Inactive 0=Inactive - 117

1=Reverse Braking 2=OptimalBraking 3=DC-Braking

P501 BrakingTime 1 to 299 10 s 120 P502 Braking Voltage Level 30 to 70 30 % 120 P503 BrakingEndDetection 0=Inactive 0=Inactive - 120

1=Automatic

JOG

(1)

P510

Jog 0=Inactive 0=Inactive - 121

1=Active

P511 Jog Level 10 to 100 30 % 121

Kick Start

(1)

P520

Kick Start Torque Pulse 0=Inactive 0=Inactive - 122 (according to P202) 1=Active

P521 KickStartPulse Time 0.1 to 2 0.1 s 122 P522 Kick StartVoltage Pulse Level 70 to 90 70 % 122

(% Un of the Motor)

P523 Kick StartCurrent Pulse Level 300 to 700 500 % 122

(% In of the Motor)

PROTECTION PARAMETERS P600 to P699 Voltage Protection

(1)

P600

ImmediateUndervoltage 0 to 30 20 % 123 (% Un of the Motor)

(1)

P601

ImmediateUndervoltageTime 0=Inactive 1 s 123

1 to 99

(1)

P602

ImmediateOvervoltage 0 to 30 15 % 123 (% Un of the Motor)

(1)

P603

ImmediateOvervoltageTime 0=Inactive 1 s 123

1 to 99

(1)

P604

Voltage Imbalance between Phases 0 to 30 15 % 123 (% Un of the Motor)

(1)

P605

Voltage Imbalance between 0=Inactive 1 s 123 PhasesTime 1 to 99

Current Protection

(1)

P610

Immediate Undercurrent 0 to 99 20 % 124 (% In of the Motor)

(1)

P611

ImmediateUndercurrentTime 0=Inactive 0=Inactive s 124

1 to 99

(1)

P612

Immediate Overcurrent 0 to 99 20 % 124 (% In of the Motor)

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

(1)

P613

ImmediateOvercurrent Time 0=Inactive 0=Inactive s 124

Factory

Setting Setting

Unit

User´s

Page

1 to 99

(1)

P614

Current Imbalance between Phases 0 to 30 15 % 124 (% In of the Motor)

(1)

P615

Current Imbalance between 0=Inactive 1 s 124 PhasesTime 1 to 99

(1)

P616

Undercurrent before 0=Inactive 1=Active - 125 By-pass Closing 1=Active

(1)

P617

Locked Rotor at the 0=Inactive 1=Active - 125 StartEnd 1=Active

(1)

P618 P619

Ground Fault 10 to 30 20 % 125

(1)

GroundFault Time 0 to 10.0 0=Inactive s 125

Phase Sequence

(1)

P620

RST Phase Sequence 0=Inactive 0=Inactive - 125

1=Active

By-pass Contactor Closed Detection

(1)

P621

By-pass Contactor Closed 0=Inactive 1=Active 125

1=Active

Interval between Starts

P630 Interval of Time after Stop 2 to 999 2 s 125

Motor Thermal Protection

(1)

P640

MotorProtection Thermal Class 0=Inactive 5=25 6=30 - 127

1=5 6=30 2=10 7=35 3=15 8=40 4=20 9=45

(1)

P641

Auto-Reset of the Thermal Memory 0=Inactive 0=Inactive s 130

1 to 600

P642 MotorThermal ProtectionAlarm 0 to 250 230 % 131 P643 MotorThermal ProtectionAlarm Reset 0 to 250 210 % 131

Torque Protections

(1)

P650

ImmediateUndertorque 0 to 99 30 % 131 (% Tn of the Motor)

(1)

P651 P652

ImmediateUndertorque Time 0 to 99 0=Inactive s 131

(1)

ImmediateOvertorque 0 to 99 30 % 131 (% Tn of the Motor)

(1)

P653

ImmediateOvertorqueTime 0 to 99 0=Inactive s 131

Power Protections

(1)

P660

Immediate Underpower 0 to 99 30 % 132 (% kWn of the Motor)

(1)

P661 P662

Immediate Underpower Time 0 to 99 0=Inactive s 132

(1)

Immediate Overpower 0 to 99 30 % 132 (% kWn of the Motor)

(1)

P663

Immediate Overpower Time 0 to 99 0=Inactive s 132

SELECTION BETWEEN FAULT OR ALARM P700 to P790

P705 MotorThermalProtectionTrip 0=FaultE05 0=FaultE05 - 132

1=Alarm A05 2=Fault andAlarm

P706 OpenDIxProtection Trip 0=Fault E06 0=FaultE06 - 133

1=Alarm A06

P716 Line Overvoltage Trip 0=FaultE16 0=Fault E16 - 133

1=Alarm A16

SSW-06- QUICK PARAMETERREFERENCE

Parameter Description Adjustable Range

P732 Motor Overtemperature – PTC – Trip 0=Fault E32 0=FaultE32 - 133

1=Alarm A32

P765 Motor Undercurrent Trip 0=FaultE65 0=FaultE65 - 133

1=Alarm A65

P766 Motor Overcurrent Trip 0=Fault E66 0=FaultE66 - 133

1=Alarm A66

P778 Motor Undertorque Trip 0=FaultE78 0=FaultE78 - 133

1=Alarm A78

P779 Motor Overtorque Trip 0=FaultE79 0=FaultE79 - 133

1=Alarm A79

P780 Motor Underpower Trip 0=Fault E80 0=FaultE80 - 133

1=Alarm A80

P781 Motor Overpower Trip 0=FaultE81 0=Fault E81 - 133

1=Alarm A81

SOFTPLCPARAMETERS P950 to P999 Control Parameters

(2)

P950

P951 Digital Inputs and Outputs Expansion 0=No 0=No 134

P952 First SoftPLC User Parameter 0 to 65535 0 - 134 P953 Second SoftPLC User Parameter 0 to 65535 0 - 134 P954 ThirdSoftPLCUser Parameter 0 to 65535 0 - 134 P955 Fourth SoftPLC User Parameter 0 to 65535 0 - 134 P956 Fifth SoftPLC User Parameter 0 to 65535 0 - 134 P957 Sixth SoftPLC User Parameter 0 to 65535 0 - 134 P958 Seventh SoftPLC User Parameter 0 to 65535 0 - 134 P959 EighthSoftPLCUserParameter 0 to 65535 0 - 134 P960 NinthSoftPLCUserParameter 0 to 65535 0 - 134 P961 Tenth SoftPLC User Parameter 0 to 65535 0 - 134 P962 EleventhSoftPLCUserParameter 0 to 65535 0 - 134 P963 Twelfth SoftPLC User Parameter 0 to 65535 0 - 134 P964 ThirteenthSoftPLC User Parameter 0 to 65535 0 - 134 P965 Fourteenth SoftPLC User Parameter 0 to 65535 0 - 134 P966 Fifteenth SoftPLC User Parameter 0 to 65535 0 - 134 P967 Sixteenth SoftPLC User Parameter 0 to 65535 0 - 134 P968 Seventeenth SoftPLC User Parameter 0 to 65535 0 - 134 P969 EighteenthSoftPLCUserParameter 0 to 65535 0 - 134

EnableSoftPLC 0=No 0=No - 134

1=Yes

CardEnable 1=Yes

User Parameters

Factory Setting Setting

Unit

User´s

Page

NotespresentedonQuick Parameter Reference:

(1) This parameter can onlybe changedwith the motor stopped; (2)Thisparameterdoesnotchangewhenfactorydefaultsareloaded(P204=5).

SSW-06- QUICK PARAMETER REFERENCE

II.FaultorAlarmMessages

Display Description Page

E03 Undervoltage, Phase Fault or Phase 155

Unbalancing

E04 Overtemperature at the Power Assembly 155 E05 or A05 Motor Overload 155 E06 or A06 External Fault or Alarm (DI) 155

E10 Copy Function Fault 155

E11 Ground Fault 156

E15 Motor is not Connected or SCRs in Short-circuit 156 E16 or A16 Overvoltage 156

E18 Wrong Motor Connection 156

E24 ProgrammingError 156

E28 Timeout Errorin the Telegram Reception 156

E29 Inactive Fieldbus communication or Profibus 156

master in Stop Fault

E30 Fieldbus Board is Inactive 156

E31 Keypad Connection Fault 156 E32 or A32 Motor Overtemperature (DI) 157

E41 Self-Diagnosis Fault 157

E57 Failure inSCRR-U 157

E58 Failure in SCR S-V 157

E59 Failure inSCRT-W 157

E62 StartLimitingTime 157

E63 Locked Rotor 157 E65 or A65 Undercurrent 157 E66 or A66 Overcurrent 157

E67 Inverted Phase Sequence 157

E70 Undervoltage at the Electronics 157

E71 By-pass Contact is Open 158

E72 Overcurrent before By-pass Contact 158

E74 Current Imbalance 158

E75 Frequency of Supply Line out of Permitted Range 158

E76 Undercurrent before By-pass 158

E77 By-pass Contact is closed or SCRs in Short-circuit 158 E78 or A78 Undertorque 158 E79 or A79 Overtorque 158 E80 or A80 Underpower 158 E81 or A81 Overpower 158

E85 Without SoftPLC 159 E86 to E89 SoftPLC user errors 159

A90 to A93 SoftPLC user alarms 159

For more details see table 8.1 in chapter 8.

III.OtherMessages

Display Description

rdy Soft-Starter is ready to be enabled Exx Soft-Starter fault

Axx Soft-Starter with alarm

CHAPTER 1

SAFETY NOTICES

ThisManualcontainsallnecessaryinformationforthecorrectinstallation andoperationof the SSW-06 Soft-Starter. TheSSW-06InstructionManualhasbeenwritten for qualifiedpersonnel with suitable training or technical qualifications to operate this type of equipment.

1.1 SAFETYNOTICES INTHEMANUAL

1.2 SAFETYNOTICESON THEPRODUCT

The following Safety Notices will be used in this Manual:

DANGER!

Iftherecommended SafetyInstructionsarenotstrictlyobserved,serious orfatalinjuries ofpersonneland/or equipment damagecan occur.

ATTENTION!

Failure to observe the recommended Safety Procedures can lead to materialdamage.

NOTE!

ThecontentofthisManualsupplies importantinformation for thecorrect understandingof operationandproperperformanceof the equipment.

Thefollowingsymbolsmaybeattachedtotheproduct, servingas Safety Notices:

High Voltages.

Componentsaresensitivetoelectrostaticdischarge.Do not touch them without following proper grounding procedures.

Mandatory connection to ground protection (PE).

Shield connection to ground.

CHAPTER 1 - SAFETY NOTICES

1.3 PRELIMINARY RECOMMENDATIONS

DANGER!

Only qualified personnel should plan or implement the installation, start-up, operationandmaintenanceofthisequipment.Personnelmustreviewthisentire Manualbefore attemptingtoinstall,operate or troubleshoot the SSW-06. These personnel must follow all safety instructions included in this Manual and/ordefined by local regulations. Failure to complywith these instructions mayresult in personal injuryand/or equipment damage.

NOTE!

In this Manual,qualified personnel are defined as peoplethat aretrained to:

1. Install,ground, power-up and operate theSSW-06 accordingto this Manual and the local requiredsafetyprocedures;

2. Use of safety equipment according to the local regulations;

3. Administer First Aid Treatment.

DANGER!

Always disconnect the main power supply before touching any electrical component associated with the SSW-06 Soft-Starter. High voltages and spinningparts (fans) may be present even after switching offthepowersupply.Wait at least3minutesfor the completedischargeofthe capacitors and until the fans stopped. Always connect the equipment frame to the protection earth (PE) in the appropriateplacefor this.

ATTENTION!

All electronic boards have components that are sensitive to electrostatic discharges.Nevertouchanyoftheelectricalcomponentsor connectorswithout followingproper groundingprocedures.Ifnecessarytodoso,touchtheproperly groundedmetallic frame or use a suitableground strap.

Do not apply a high voltage (High Pot) test on the Soft-Starter SSW-06!

If this test is necessary, contact the manufacturer.

NOTE!

Soft-StarterSSW-06 can interfere withotherelectronicequipment.In orderto reduce this interference, adopt the measures recommended in Section 3 “Installation”.

NOTE!

Readthisentire manualcarefullyandcompletelybeforeinstalling or operating theSoft-Starter SSW-06.

CHAPTER 2

GENERAL INFORMATION

This chapter defines the contents and purpose of this manual and describes the main characteristics of the SSW-06 Soft-Starter. Identification of the SSW-06, receiving and storage requirements are alsoprovided.

2.1 ABOUT THISMANUAL

This manual is divided into 10 chapters, providing information to the user on how to receive, install, start-up and operate the Soft-Starter SSW-06.

Chapter1- Safety Notices; Chapter2- Generalinformation,receivingandstoringoftheSSW-06; Chapter3- Informationaboutinstallationandconnectionof the

Soft-Starter SSW-06 power and control circuit, how to

installoptions and recommended setups; Chapter4- Usingthe Keypad(Human Machine Interface - HMI); Chapter5- Informationaboutrunningandsteps to befollowed; Chapter6- Detaileddescription of all Soft-StarterSSW-06

programmingparameters; Chapter7- Information and suggestions on how to program the

types of control and protections; Chapter8- Informationaboutdiagnostics andtroubleshooting,

cleaninginstructionsandpreventive maintenance; Chapter9- SSW-06Soft-Starter optionaldevices; Chapter10- Tables and technical informationabout the powerlines

of the Soft-Starter SSW-06. Thismanualprovidesinformationforthecorrectuse of theSoft-Starter

SSW-06.Duetothevariousfunctions oftheSoft-StarterSSW-06many differentmodesof operationarepossible. As the Soft-Starter SSW-06 can be applied in several ways, it is impossible to describe here all application possibilities, neither can WEG assume any responsibility when the Soft-Starter SSW-06 is not used according to this manual. No part of this manual maybe reproduced in any form, withoutwritten permissionfrom WEG.

2.2 SOFTWARE VERSION

2.3 ABOUT THE SOFT-STARTER SSW-06

It is important to note the software version installed in the Soft-Starter SSW-06,sinceitdefinesthefunctionsandtheprogrammingparameters ofthe Soft-Starter.Thismanualrefersto the software versionindicated on the inside cover. For example, the version 1.0X applies to versions

1.00 to1.09,where“X”isavariablethatwillchangeduetominorsoftware revisions. Thesoftwareversion can bereadin the parameterP023.

TheSoft-StarterSSW-06is a highperformance Drive that permits the start control of three-phase AC induction motors. The Soft-Starter SSW-06 prevents mechanical shocks on the load and current peaks in the supply line. Amongthemaincharacteristics of thisproduct is its lineandconnection faultdetection capacity thus enablingthe customer to choose the best wayof protecting his motor, such as:

CHAPTER2 - GENERALINFORMATION

 Programmableprotectionsagainstlineundervoltageandovervoltage,

andline phase imbalance;

 Programmable protections against motor undercurrent and

overcurrent,andcurrentimbalancebetweenphasesofthe motor;

 ThermalclassmaybeprogrammeduptoClass45for largemotors.

Thethermal memoryissavedon EEPROMincaseof anelectronic supply fault.

Specialfunctions such as:

 Displayofthenumberof hours, runningtime,supplyvoltagephase,

motor current per phase, motor current in amperes, motor current asa % of the Soft-StarterSSW-06nominalcurrentand the nominal current as a % of the motor current, status of the digital inputs and outputs;

 Setting sequence after reset to factory default;  Veryflexibleselectionofstart/stopcontroltype,enablingthefollowing

selections: VoltageRamp, Constant Current Limiting or by Ramp, PumpControland Constant,Linear or QuadraticTorqueControl;

 Totally flexibleTorque Control providing very high performance for

themost demanding applications;

 Possibility of using all digital inputs, digital outputs and analog

outputs as remote PLC via Serial and Fieldbus communication;

 Possibilityofline voltagemeasurements monitoringbyasupervisory

implementedthroughSerialor Fieldbus communication;

 Monitoring and programmingviasoftwareSuperDriveG2.  Indication of starting and full voltagediagnostics, and faults.

Control Hardware:

 Keypad, referred to as the Human Machine Interface (HMI) with

Liquid-Crystal Displayandeasyprogramming.Faultconditionscan bedisplayedinseverallanguages.

 32Bit Microprocessor calculates the True rms voltageand current;  Measurement of the voltageand currentin the three phases;  Isolated digital input for the motor PTC;  Fieldbus boards and RS-485as options.

Power Hardware:

 Compact size;  Power supply input and output connections:

Models from 10A to 820A - Input from the top and output at the bottom of the SSW-06, with built-in By-pass contactor; Models from 950A to 1400A - Input and output from the bottom, without built-in By-pass contactor;

 Easy assembly and maintenance;  Measurements of heatsink temperature in models 255A to 820A

through two thermostats:One thermostat to switch-on the internal fansand the other to monitorover-heating;

 Soft-Starter SSW-06 can be coupled to the motor by a standard

connection or an inside delta motor connection without requiring optionaldevices.

Built-inBy-pass contactor makesthe Soft-StarterSSW- 06(Models from 10Ato 820A):

 More resistant to supply line oscillations after starting;  Save energy that would be dissipated through the thyristors after

thestart,thus reducingthenumber of fans requiredforcontrolpanel cooling.

CHAPTER2 - GENERALINFORMATION

PLC Software Function - SoftPLC

 TheSSW-06Soft-Starterallowstheimplementation ofprogrammable

logic controller software in ladder language, the SoftPLC, with an applicativeprogram capacity of 1 Kbyte.

 With the SoftPLC, interlocking logics between digital inputs and

outputs, analog outputs, motor starting logics, among others, can becreated.

 ThisSoftPLCisprogrammablethroughtheWLP software,according

to the WLP manual.

Figure 2.1 - Example of SoftPLC software with the WLP editing tool

Theexample aboveistheimplementationofaclock withhours,minutes and seconds. The hours are showed in parameter P954, the minutes inparameter P953 and the seconds in parameterP952.

CHAPTER2 - GENERALINFORMATION

(1)

Three-Phase

Power Supply

Programmable

DigitalInputs

DI1to DI6

Control Supply

Input Voltage

Supply

DigitalInputs

(1)

POWERBOARD

CONTROL BOARD

Output

Voltage

Analog Outputs

Three-Phase

Motor

Current

PC,PLC,MFW, SuperDrive G2

ModBUS-RTU

PC,PLC

Keypad

(Remote)

Serial

Interface

CPU

RS-232

Serial Interface (optional)

DigitalOutputs

RS-485

Fieldbus

(optional)

- ProfibusDP

- DeviceNet

Keypad

(1) Models 950A, 1100A and 1400A do not have an internal By-pass contactor.

Programmable

Analog Outputs

AO1 to AO2

Programmable DigitalOutputs

RL1 to RL3

Figure 2.2 - Soft-Starter SSW-06 block diagram

2.4 SOFT-STARTERSSW-06IDENTIFICATION

CHAPTER2 - GENERALINFORMATION

SSW-06 Model

Input Data (Voltage,Number of

Phases, Current, Frequency)

Output Data (Voltage, Number

of Phases, Current)

Control Power Supply Data

(Voltage, Frequency)

SerialNumber

Figure 2.3 - Soft-Starter SSW-06 nameplate

Software

Version

WEGItem

Number

Hardware

Revision

Manufacturing

Date

LocationofSoft-Starter SSW-06 nameplate:

VER DETALHE "A"

View Detail A

Identificationnameplate

of the SSW-06

(Internal Cover)

FRONT VIEW VIEW X

FRONTAL

VISTA DE X

Figure 2.4 - Detail of the Soft-Starter SSW-06 nameplate

CHAPTER2 - GENERALINFORMATION

End of

code

Special

software:

Blank =

standard

S1=special

software

Special

hardware:

Blank =

standard

H1 = 115V

ventilation

(model 950A)

H2 = 230V

ventilation

(models

950A,1100A

and1400A)

Human-

Machine

Interface

(Keypad):

Blank =

standard

SI= without

keypad

Options:

S=standard

O=with options

Manual

language:

P=portuguese

E=english

S=spanish

G=german

HOW TO SPECIFY THE SSW-06 MODEL:

Power supply

voltage:

2257=

(220 to 575)V

5769=

(575 to 690)V

Thee-phase

power supply

(1)

Nominal

output

current:

0010=10A

0016=16A

0023=23A

0030=30A

0045=45A

0060=60A

0085=85A

0130=130A

0170=170A

0205=205A

0255=255A

0312=312A

0365=365A

0412=412A

0480=480A

0604=604A

0670=670A

0820=820A

0950=950A

1100=1100A

1400=1400A

SSW-06 0085 T 2257 E S _ _ _ _ _ _ Z

Soft-Starter

SSW-06

WEG Series

NOTE!

The optionfield (S or O) defines if the Soft-Starter SSW-06 is a standard version or if it is equipped withany optional devices. If the standard version is

required, the code ends here. The modelnumber always has the letter Z at the end. For example:

SSW060085T2257ESZ = StandardSoft-StarterSSW-06 with current of 85A and 220V to 575V with manual in English.

If there are accessories, the spaces must be filled out in the correct sequence until the code ends with the letter Z.

Thestandard product is defined as describedhere:

 Degree of protection: IP20 from10A to30A.

 Degree of protection:IP00from 45Ato 1400A.

 Human-MachineInterface:HMI-SSW06 (with LCD and LEDdisplays).

Note: The communication kits are optional, see chapter 9.

(1) Model 10A, 16A, 23Aand 30Anot available in the line 690V.

CHAPTER2 - GENERALINFORMATION

2.5 RECEIVINGAND STORAGE

The SSW-06 is supplied in packaging according to the model:

- Models 10A to 205A in a cardboard box;

-Models 255Ato 365Ain a cardboard box over a wooden box;

- Models 412A to 1400A in a wooden box. The outside of the packing container has a nameplate that is identical tothatonthe Soft-Starter SSW-06.Pleasecheckif the nameplatedata matches the ordereddata. Themodels upto 205A mustbe placed and openedona table withthe helpof twoor more people,open thebox, remove thefoam protection andremoveSoft-StarterSSW-06. Models greater than 255Amust be opened on the floor. Open the box and,remove theboltsthatfastentheSoft-StarterSSW-06 onthepallet. The Soft-Starter SSW-06 must be handled witha hoist. Check if:

 The Soft-Starter SSW-06 nameplate data matches the purchase

order;

 The equipmenthasnot been damaged during transportation.If any

problem is detected, contact the carrier immediately.

 If theSoft-Starter SSW-06 is nottobe installedimmediately, store it

within its original cardboard box in a clean and dry room (Storage temperatures between-25°C(-13°F) and 65°C(149ºF)).

3.1 MECHANICAL INSTALLATION

CHAPTER 3

INSTALLATION AND CONNECTION

Thischapterdescribes theelectricandmechanicinstallationprocedures of the SSW-06 Soft-Starters. The orientations and suggestions must befollowedforcorrect product functioning.

3.1.1Environment Conditions

3.1.2 Dimensions of the

Soft-StarterSSW-06

The location of the Soft-Starter SSW-06 installation is an important factorto assure good performance and highproduct reliability. ForproperinstallationoftheSSW-06Soft-Starter,wemakethefollowing recommendations:  Avoiddirectexposure tosunlight,rain,excessivemoisture or marine

environment;

 Avoidexplosiveor corrosive gases andliquids;  Avoidexcessivevibration,dustormetallicand/oroilparticles intheair.

Allowed Environment Conditions:

 Temperature:0ºCto 55ºC (32ºF to 131ºF) –Nominal conditionsfor

models 10A to 820A; 0ºC to 40ºC (32ºF to 104ºF) – Nominal conditions for models950Ato 1400A.2%currentreduction for each degreeCelsius above the specification in the nominal conditions.

 RelativeAirMoisture: 5% to 90%, non-condensing.  Maximum Altitude:1000m (3,300ft) - nominal conditions.

From 1000mto4000m(3,300ftto13,200ft)-with1%currentreduction foreach100m(330ft) above1000m (3,300ft). From 2000m to 4000m (6,600ft to 13,200ft) - with 1.1% voltage reductionfor each 100m(330ft)above2000m (6,600ft)sealevel.

 Degree of Pollution:2 (according toUL508).

Water,condensationor conductivedust/particlesarenotallowedin the air.

Externaldimensionsandmountingholes followFigure3.1andTable3.1.

Figure 3.1 - Dimensional Drawings of the Soft-Starter SSW-06

CHAPTER3- INSTALLATIONANDCONNECTION

3.1.3 Positioning / Fixing

Table 3.1 - Installation Data with dimensions in mm (in)

Free space for coolingairflowmustbe left open around the SSW-06 Soft-Starter, according to figure 3.2. Thedimensions of each space are describedin table 3.2.

InstalltheSoft-Starter SSW-06inthe verticalpositionaccordingto the followingrecommendations:

1) Install the SSW-06 Soft-Starteron a flat surface;

2) Do not place heat sensitive components above the SSW-06 SoftStarter.

ATTENTION!

If the Soft-Starters are installed one next to the other, use minimum distance B. When a Soft-Starter is installedaboveanother, use minimumdistance A+CandavoidtheSoft-Starter abovefrom thehotairthat comesfrom theSoft-Starter below.

ATTENTION!

Foreseeindependentconduitsor electroducts for physicallyseparating the signal, control and power conductors (see item 3.2, Electrical Installation).

CHAPTER3- INSTALLATIONANDCONNECTION

AYB

Air Flow Outlet

Air Flow Inlet

Figure 3.2 - Free spaces for cooling

Model

SSW-06.0010 SSW-06.0016 SSW-06.0023 SSW-06.0030 SSW-06.0045 SSW-06.0060 SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950

SSW-06.1100

SSW-06.1400

mm(in)

150 (5.90)

150 (5.90) 150 (5.90)

mm(in)

30 (1.18)

100 (3.93)

mm(in)

150 (5.90)

150 (5.90) 150 (5.90)

mm(in)

50 (1.96)

50 (1.96) 50 (1.96)

Table 3.2 - Recommended free spaces

3.1.3.1Mounting insidea Panel

WhentheSoft-StartersSSW-06areinstalledinpanelsor closedmetallic boxes, adequate cooling is required to ensure that the temperature aroundtheinverterwillnot exceed the maximum allowedtemperature. See dissipated power in the table 3.4.

CHAPTER3- INSTALLATIONANDCONNECTION

Use the minimum recommended panel dimensions and its cooling requirements:

Table 3.3 - Panel Dimensions and Cooling Requirements

NOTE!

The fans recommended in table 3.3 are base on:

- a working cycle of 10 starts per hour with 3 x In of the SSW-06 for 30sat an ambient temperatureof 55°C (131°F) for the modelsfrom 10A to 820A;

- a working cycle of 5 starts per hour with 30s at an ambient temperature of 40°C (104°F)for the modelsfrom 950A to 1400A.

CHAPTER3- INSTALLATIONANDCONNECTION

Table 3.4 - Power losses for panel fan dimensioning

CHAPTER3- INSTALLATIONANDCONNECTION



Thetotal power losses canbe determined throughtheequationbelow:

trInVtpIpVtcPe

)32.1()32.1()(

Ptd



where: Pe = power losses at the electronics (W) tc = working cycle time (s) Ip = start current (A) tp = start time (s) In = current at nominal duty (A), with By-pass In=0 tr = nominal duty time (Full Voltage) (s) Ptd = total power losses (W)

3.1.3.2 Mountingona Surface

P(W)

I(A)

Figure 3.3 - Soft-Starter SSW-06 working cycle for

power loss determination

t(s)

The figure 3.4 shows the installationof the Soft-Starter SSW-06 on a mountingplate.

Figure 3.4 - Mounting procedures for the SSW-06 on a flat surface

CHAPTER3- INSTALLATIONANDCONNECTION

First install and partiallytighten the mounting bolts, in agreement with figures3.1 and 3.4and table 3.1, then installtheSoft-StarterSSW-06 and tighten the mounting bolts.

Figure 3.5 - Procedures for keypad removal and front cover

opening for the control connections exposure

3.2 ELECTRICAL INSTALLATION

DANGER!

Be sure that the AC input power is disconnected before making any terminalconnections.

DANGER!

TheSoft-StarterSSW-06cannotbeusedas anemergencystopdevice.

ATTENTION!

The information below willbe a guideto achieve a proper installation. Also follow all applicable local standards for electrical installations. Provide at least a 0.25m (10 in) space between sensitive equipment andwiringfrom the Soft-Starter SSW-06, andthe cablesbetweenthe Soft-StarterSSW-06andthemotor.Example:PLC,temperaturewiring, thermocouple cables, etc.

ATTENTION!

On the first power-up of models 45A to 365A, if a contactor is not used to isolate the power input, and which will fall out upon under voltage, then the control supply must be connected first and the minimum necessary parameters must be programmed after which the main power may be connected.

Circuit-breaker

T S R

Line

Fuses

R/1L1

S/3L2 T/5L3

U/2T1 W/6T3 PEV/4T2

Figure 3.6 - Standard power/grounding connections

U/2T1 V/4T2 W/6T3 PE

R/1T1 S/3T2 T/5T3

Circuit-breaker

T S R

Line

Fuses

CHAPTER3- INSTALLATIONANDCONNECTION

S/3L2

R/1L1

T/5L3

3.2.1 PowerTerminals

a) Models: 10A to 30A

(2.12)

OUTPUT TERMINAL

POWER

10(0.39)

Figure 3.7 - Power/Grounding connections for inside delta motor connection

The power connection terminals can be of different sizes and configurations,dependingontheSoft-StarterSSW-06modelasshown in Figures 3.8 and 3.9. Terminals: R / 1L1, S / 3L2 and T / 5L3: AC supply line U / 2T1, V / 4T2 and W / 6T3: Motor connection.

(2.44)

(0.79)

INPUT TERMINAL POWER

(1.96)

10(0.39)

(0.55)

(2.44)

Figure 3.8 a) - Power Terminals

CHAPTER3- INSTALLATIONANDCONNECTION

b) Models: 45A to 130A (220 - 575V) or 45A to 85A (575 - 690V)

(1.06)

30.6

20) (1.

(1.54)

OUTPUT TERMINAL

POW ER

24.5

(0.96)

*Dimensionsin mm (in)

(1.54)

INPUT TERMINAL

POW ER

(0.98)

(0.79)

M6 (6x)

79.5

(3.13)

79.5

(3.13)

c) Models: 170A and 205A (220 - 575V) or 130A and 170A (575 - 690V)

)

39.5

(1.56

29.4 (1.16)

55.3

(2.18)

OUTPUT TERMINAL POWER

(2.22)

(1.57)

56.3

(2.22)

INPUT TERMINAL POWER

M8 (6x)

0.79)

(

(0.79)

*Dimensionsin mm (in)

Figure 3.8 b) c) - Power Terminals

(5.20)

112

(4.41)

132

d) Models: 255A to 604A (220 - 575V) or 205A to 604A (575-690V)

CHAPTER3- INSTALLATIONANDCONNECTION

(1.61)(2.35) (2.50)

(1.38)

OUTPUT TERMINAL POWER

(1.18)

(3.15)

*Dimensionsin mm (in)

e) Models: 670A and 820A

63.559.8 (1.61)

63.5

(1.61)(2.50)

INPUT TERMINAL POWER

179.5

(7.07)

(0.98)(0.98)

M10 (12x)

179.5

(7.07)

29.7

(3.74)

(1.17)

23.9

(0.94)

*Dimensionsin mm (in)

60 85

(2.36)

120

(4.72)

(3.35)

OUTPUT TERMINAL POWER

(2.36) (2.36)

(3.35)

INPUT TERMINAL POWER

M12 (12x)

Figure 3.8 d) e) - Power terminals

214.3

(0.98)

(8.44)

214.3 (8.44)

CHAPTER3- INSTALLATIONANDCONNECTION

f) Models: 950A

M12 (12x)

04)

51.7

(2.

49.798.8

(1.96)

(3.89)

95)

49.5

(1.

53.4 22

(2.10)

(0.87)

*Dimensionsin mm (in)

g) Models: 1100Aand 1400A

110.3 49.7 (4.34)

156

(6.14)

(1.96) (1.96)

100

(3.94)

(0.87)

110.3 (4.34)

M10 (6x)

156

(6.14)

49.7

(0.87)

(1.97)

(1.57)

INPUT TERMINAL

POWER

(0.79)

(0.55)

OUTPUT TERMINAL

POWER

212.2

(8.35)

(0.87)

66.1

(2.60)

.3 60

(2.37)

(1.57)

(1.97)

(2.28)

(5.09)

104.5

(4.11)

129.4

*Dimensionsin mm (in)

158

(6.22)

163

(6.42)

(1.57)

120

(4.72)

(1.97)

100

(3.94)

158

(6.22)

M12 (12x)

16350

(6.42)

M12 (12x)

(1.57)

(1.97)

INPUT TERMINAL

POWER

OUTPUT TERMINAL

POWER

Figure 3.8 f) g) - Power terminals

20 40

(1.57)(0.79)

(1.57)

(0.79)

(3.50)

261.8

(10.31)

CHAPTER3- INSTALLATIONANDCONNECTION

Table 3.5 - Maximum tightening Torque for power connection

CHAPTER3- INSTALLATIONANDCONNECTION

FUN SUPPLY

POWER

FUN VOLTAGE

INPUT TERMINAL

OUTPUT TERMINAL

CONTROL

INPUT TERMINAL

POWER

3.2.2 Location of thePower/Grounding, ControlConnectionsandFanVoltageSelection

b) MODELS 45A to 130A

(220 - 575V) or

45A to 85A (575 - 690V)

a) MODELS 10A to 30A

c) MODELS 170A and 205A

(220 - 575V) or

130A and 170A (575 - 690V)

GROUNDING

INPUT TERMINAL POWER

OUTPUT TERMINAL

POWER

d) MODELS 255A, to 365A

(220 - 575V) or

205A to 365A (575 - 690V)

POWER

CONTROL

GROUNDING

INPUT TERMINAL POWER

OUTPUT TERMINAL

POWER

e) MODELS 412A to 604A

GROUNDING

POWER

CONTROL

POWER

f) MODELS 670AAND 820A

GROUNDING

POWER

GROUNDING

INPUT TERMINAL

GROUNDING

INPUT TERMINAL

POWER

OUTPUT TERMINAL

POWER

ATTENTION! SELECTTHEFANVOLTAGEINACCORDANCE WITHTHEVOLTAGEAPPLIEDTOTHE TERMINALSX1:33ANDX1:34

ATENCION! SELECCIONARLATENSIONDELOSVENTILADORES DEACUERDOCONLATENSIONAPLICADAALOS BORNESX1:33YX1:34 ATENÇÃO! SELECIONEATENSÃODOSVENTILADORES DEACORDOCOMATENSÃOAPLICADAAOS BORNESX1:33EX1:34

X1E

FAN VOLTAGE SELECTION 110/220V

FAN SUPPLY

POWER

CONTROL

POWER

OUTPUT TERMINAL

POWER

CONTROL

POWER

FAN SUPPLY

FAN VOLTAGE

SELECTION

110/220V

OUTPUT TERMINAL

POWER

SELECTION 110/220V

CONTROL

Figure 3.9 a) to f) - Location of the Power/ Grounding, Control Connections and Fan Voltage Selection

CHAPTER3- INSTALLATIONANDCONNECTION

Figure 3.9 g) and h) - Location of the Power/ Grounding, Control Connections and Fan Voltage Selection

3.2.3 RecommendedPower/ GroundingCables

Thedescribed specifications intables3.6 and 3.7are validonlyforthe following conditions:  Copper wires for 70°C (158°F) with PVC insulation, with ambient

temperatureof 40°C(104°F),installedin horizontalorverticalholed conduits, with cables arranged in a single layer.

 Nakedor silvercoatedcopperbusbars withroundedges and radius

equal to 1mm with room temperature of 40°C (104ºF) and bus

temperature of 80°C(176ºF). Note: When external By-pass contactors are applied, use the same cablesor busbar applied forthe motor connection.

NOTE!

Forcorrectcablesizing, considertheinstallationcondition,themaximum permittedlinevoltage drop,andfollowelectrical instructionsdefined by localregulations.

CHAPTER3- INSTALLATIONANDCONNECTION

Table 3.6 - Recommended cables or bus bars for standard connection,

according to UL508 and IEC 60092-352

CHAPTER3- INSTALLATIONANDCONNECTION

Table 3.7 - Recommended cables or bus bars for delta inside motor connection, according to UL508 and IEC 60092-352

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.4 Connection of the Power Supplytothe Soft-Starter

DANGER!

TheAC inputvoltage mustbe compatiblewiththeSoft-StarterSSW-06 nominalvoltage.

DANGER!

Provideapowersupplydisconnectingswitch.Thisdisconnectingswitch must disconnect the AC input voltage from the Soft-Starter SSW-06, wheneverrequired (for instanceduringmaintenance services).

DANGER!

If a disconnect switch or a contactor is inserted in the motor supply line,DO NOT operate these devices witha runningmotor or when the Soft-Starter SSW-06 is enabled.

ATTENTION!

Controlof overvoltageintheline that suppliesthe Soft-Startermust be madeusing surge protectionwithavoltageof 680Vac(phasetophase connection) and energy absorption capacity of 40 joules (for models from10Ato205A)and80 joules(formodelsfrom255Ato1400A),allfor 220 to 575 Vac models.

3.2.4.1 PowerSupplyCapacity

NOTE!

Use wire sizing and fuses as recommended in tables 3.6, 3.7 and 3.9. The connector tightening torque is as indicated in table 3.5. Use 70ºC (158ºF)copper wiresonly.

The SSW-06 Soft-Starter is suitable to use in a circuit capable of supplying at most the current (symmetric Arms) established for each model, and, respective voltage (V) according to table 3.8. This, when protected by high speed semiconductor fuses.

Standard

Model

SSW-06.1100

SSW-06.1400

Table 3.8 - Maximum current capacity of the power supply

Connection

220-575V (kA)

5 5 5 5 5 5

5 10 10 10 10 18 18 18 30 30 42 42 85 85 85

Inside - Delta

Connection

220-575V (kA)

10 10 10 18 18 18 30 30 42 42 42 85 85 85

100 100 125

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.4.2 RecommendedFuses

The fuses to be used on the input must be high speed semiconductor fuses with l2t lower or equal to 75% of the SCR valueindicated in table

3.9. (A2s). These fuses will protect the SCRs in case of a short-circuit. Normal fuses can also be used, instead of the high speed, which will protect the installation from short-circuits, but the SCRs will not be protected.

Model

SSW-06.1100

SSW-06.1400

Standard

Connection

In (A)

50 50 80

80 125 125 200 250 450 500 500 500 550 700 900 900 900

1400 1600 1600 2000

Table 3.9 - Recommended Fuses

Delta-Inside

Connection

In (A)

125 160 315 350 500 550 700 700 700

1250 1400 1600 1600 2000 2200 2500 3000

I²t of the SCR

(kA2S)

0.72

0.72 4 4

10 15 80

84 245 320 238 238 320

1452 4250 4250 4250

4250 14000 14000 15125

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.5 Connectionofthe SSW-06Soft-Starter tothe motor

DANGER!

Powerfactor correction capacitorsshould never be fitted to the output of the Soft-Starter SSW-06 (U / 2T1, V / 4T2 and W / 6T3).

ATTENTION!

For the protection based on the current reading and indication to work correctly,in case of overloadprotection,thenominalcurrentof the motor cannot be lower than 30% of the nominalcurrent of the SSW-06 Soft-Starter. It is not recommended to use motors with the load working duty lower than 50% of its nominal current.

NOTE!

Use wire sizingand fuses as recommended in Table 3.6, 3.7 and 3.9. The connector tighteningtorque is as indicated in Table3.5.Use 70ºC (158ºF)copper wiresonly.

NOTE!

Soft-Starter SSW-06 is provided with anelectronic protection against motor overload. This protection must be set according to the specific motor. When several motors are connected to the same Soft-Starter SSW-06, use individualoverload relays for each motor.

The SSW-06 Soft-Starter can be connected to the motor in two ways, according to items 3.2.5.1 and 3.2.5.2.

3.2.5.1 StandardThree-Wire Connection (P150=0=Inactive)

The standard 3 wire connection allows the SSW-06 Soft-Starter line current to be equal to the motor current.

R S T N PE

4/U2

6/W2

1/U1

3/W1

Figure 3.10 - Soft-Starter SSW-06 with standard connection

2/V1

5/V2

R S T N PE

1/U1

2/V1

4/U2

5/V2

6/W2

3/W1

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.5.2 InsideDelta MotorConnection (P150=1=Active)

Inthiskind of connection,theSSW-06 Soft-Starter linecurrentisequal to approximately58% of the nominal current of the motor.

R S T N PE

4/U2

1/U1

6/W2

3/W1

Figure 3.11 - Soft-Starter SSW-06 Inside Delta Motor Connection

R S T N PE

10/U4

2/V1

5/V2

2/V1

3/W1

8/V3

5/V2

11/V4

4/U2

7/U3

1/U1

12/W4

6/W2

9/W3

Figure 3.12 - Soft-Starter SSW-06 Inside Delta Motor Connection - motor with

double delta series connected

R S T N PE

4/U2

1/U1

10/U4

7/U3

12/W4 9/W3

2/V1

8/V3

11/V4

5/V2

6/W2 3/W1

Figure 3.13 - Soft-Starter SSW-06 Inside Delta Motor Connection - motor with

double delta parallel connected

CHAPTER3- INSTALLATIONANDCONNECTION

ATTENTION!

For inside delta motor connection, the motor must have a nominal voltagefor deltaconnection. Theinside deltamotorconnection cannotbeusedfor 690Vlinevoltage.

NOTES!

1) For motor inside delta connection, the SSW-06 Soft-Starter

connection cables to the power supply, fuses and/or the main contactormustsupportthenominalcurrentof the motor. Themotor connection cables to the Soft-Starter and/or the external By-pass contactor connection must support 58% of the nominal current of themotor.

2) Due to the presence of high currents and large cable size requirements, we also recommend the use of copper busbars for connecting the Soft-StarterSSW-06 to the power supply.

3) Duringstarting,themotorcurrentinrelationtotheSoft-Startercurrent is1.50.However,at full voltage(afterthestarttimeof the motor) the current relationis 1.73.

ATTENTION!

Payattentiontothe connectionof themotortotheSSW-06Soft-Starter, respecttheconnection diagramsshowninthefiguresaboveaccording to the type of motor windings. If it is necessary to change the motor rotating direction, only invert the SSW-06 Soft-Starter connections to the power supply. Keepthe electronics turned off during the connection changes.

3.2.6 GroundingConnections

ATTENTION!

EnsurecorrectsettingofParameterP150beforethemotor is switched ON.Soft-StarterSSW-06maybedamaged,whenthisparametersetting is not correct.

P150 Action

0 (Inactive) Soft-Starter SSW-06 with standard connection to motor

1 (Active) Soft-Starter SSW-06 with inside delta motor connection

Table 3.10 - Connection of the Soft-Starter to the motor

DANGER!

TheSoft-Starter SSW-06 must begroundedfor safetypurposes(PE). Theearthorground connectionmustcomplywiththelocalregulations. For grounding, use cables with cross sections as indicated in Table

3.6. Make the ground connection to a grounding bar or to the general groundingpoint(resistance  10 ohms).

DANGER!

TheACinputfor the Soft-StarterSSW-06 must be grounded.

DANGER!

Donotusetheneutralconductor forgroundingpurposes.Usea specific groundconductor.

ATTENTION!

Do not share the ground wiring with other equipment that operate with highcurrents(forinstance,highvoltagemotors,weldingmachines,etc.). When more than one Soft-StarterSSW-06 is used, see figure 3.14.

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.7 Fan Connections

Groundingbar Internalto thePanel

Figure 3.14 - Grounding connections for more than one

Soft-StarterSSW-06

EMI – Electromagnetic interference:

TheSoft-StarterSSW-06isdeveloped to beusedinindustrial systems (ClassA) as per Norm EN60947-4-2. It’s necessary to have a distance of 0.25m (10in) between the SoftStarterSSW-06controlcablesandmotorcables.Example:PLCwiring, temperaturecontrollers, thermocouplecables,etc.

Grounding the motor frame:

Alwaysgroundthemotor frame. Groundthe motor in the panelwhere the Soft-StarterSSW-06 is installed.The Soft-StarterSSW-06 output wiring to the motor must be laid separately from the input wiring, as well as from the control and signal cables.

Availableinmodels greater than255A. The nominal voltageof the fans can be selected in models from 255A to 820A. Formodels from950Ato1400Athevoltageselectionisfixed, according to the product specification, refer to item 2.4.

SEL EÇÃO

Voltage Selection

DE TE NSÃ O 110/220 V

110/220V

ATTENTION! SELECT THE FAN VOLTAG E IN AC CORDANCE WITH THE VOLT AGE AP PLIED TO THE TERMINALS X1: 33 AND X1 :34 ! ATENCION! SELECCIONAR L A TENSIO N DE LOS VENTILA DORES DEAC UERDO C ON LA TENSION A PLICADA A LOS BORNES X1:3 3 Y X1:34

ATENÇÃO! SELECIONE A TE NSÃO DOS VENTI LADORES DEAC ORDO C OM A TENS ÃO APLIC ADA AOS BORNES X1:33 E X1:34

X1E

Fan

ALIMEN TAÇÃO

Fan Power Supply

VENTILA DO R

Figure 3.15 - Selection of the Fan Voltage

Connector X1E pins 33 and 34. More detailssee figure 3.16.

CHAPTER3- INSTALLATIONANDCONNECTION

NOTE!

For models from 255A to 820A the fans are switched on if the heatsink temperatureis above70ºC(158ºF).Do not forgettoconnectthefanpower supply and select the fan supply voltage for the models higher or equal than255A.

3.2.8 SignalandControl Connections

PTC

Thesignalconnections (analogoutputs)andcontrol(digitalinputsandrelay outputs) are madeontheelectronicboardconnectors. Connectors: CCS6andCPS61 on the models10Ato30A. CCS6andCPS63orCPS66onthemodels45Ato365Aand950A to1400A. CCS6andCPS64 or CPS65 on themodels 412Ato820A.

Note: NC = NormallyClosedContact

NO =Normally Open Contact C= Common

Figure 3.16 - Control Terminal Description

CHAPTER3- INSTALLATIONANDCONNECTION

X1B X1C X2

X1A

To be used for grounding of shield of the signal and control cables

Figure 3.17 - Control connector positions

X1D

For signal and control wire installation, adopt the following procedures:

1) The connections of the SSW-06 digital inputs can be carried out in

severalways.Theycan be suppliedbyauxiliaryinternal +24Vdcsource byusingthe0Vasacommonpointorbythe+24Vdcsource.Depending on the application requirements,they can also be supplied by external +24Vdc source, connected to PLCs, by using the 0V as common point or by the +24Vdc source:

Connector X1B

3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc

Connector X1B

3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc

Figure 3.18 - Connection diagram of the digital inputs using the auxiliary internal source

Connector X1B

3 DI1 4 DI2 5 DI3 6 DI4 7 DI5

24Vdc

Figure 3.19 - Connection diagram of the digital inputs using an external source

8 COM 9 COM 10 DGND 11 24Vdc

24Vdc

Connector X1B

3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM

10 DGND 11 24Vdc

CHAPTER3- INSTALLATIONANDCONNECTION

NOTE!

1) The auxiliaryelectronic powersupplyoftheSSW-06Soft-Starter of

+24Vdc shall only be used for the supply of the digital inputs.

2) The SSW-06 Soft-Starterfactorydefaultis with the pins 8 and 10 of theX1Bconnectorbridged(wire bridge).

3) Cable cross section (0.5 to 1.5) mm2.

4) Maximum torque: 0.50 N.m (4.50 ibf.in).

5) X1B wiring must be connected with shielded cables and installed

separately from other wiring (power, control at 110V/220V, etc.), accordingto Table3.11.

Ifthe crossingofthese cables is unavoidable,installthemperpendicular, maintaining a minimum separation distance of 5cm (2 in) at the crossing point.

Wiring Length Min. separation distance  30 m (98.4 ft)  10 cm (3.94 in) > 30 m (98.4 ft) 25 cm (9.84 in)

Table 3.11 - Wiring separation distances

Connect the shield as shown below:

Soft-Starter side

Connect to ground

Screw located on the CCS6 board

Figure 3.20 - Shield connection

Insulate with tape

Do not ground

6) For wiring distances longer than 50m (150ft), it is necessary to use galvanicisolatorsforthe X1B:3...17signals.

7) Relays, contactors, solenoids or electromagnetic braking coils installednearSoft-Starters can generate interference in the control circuit.Inordertoeliminatethisinterference,connectRCsuppressors inparallelwiththecoilsof ACrelays.Connect a free-wheelingdiode in case of DC relays/coils.

8) Whenanexternalkeypadisused(RefertoChapter 9),separatethe cable that connects the keypad to the Soft-Starter SSW-06 from othercables,maintaininga minimumdistanceof10cm(4in)between them.

CHAPTER3- INSTALLATIONANDCONNECTION

3.2.9 RS-232,X2 Serial CommunicationConnection

3.2.10 XC8 Serial CommunicationBoard Connection

3.2.11 XC6 Fieldbus

CommunicationBoard Connection

This connector is used to make a standard RS-232 communication linebetween the Soft-StarterSSW-06 and a PC and/or PLC. For more details see the Serial Communication Manualof the Soft-StarterSSW-06.

An optional board of serial communication, standard RS-485 with galvanic insulation, or USB, can be attached to this connector. For more details see the Serial Communication Manualof the Soft-Starter SSW-06 andchapter 9.

An optional Profibus DP or DeviceNet Communication board can be attached to this connector. For more details see the Profibus DP or DeviceNet Communication Manualof the Soft-StarterSSW-06 and chapter 9.

3.3 RECOMMENDED SET-UPS

Figure 3.21 - X2, XC6 and XC8 Connector

In this item some suggestive set-ups are presented, which can be used completelyor in part to elaborate the desired control. The main warnings, for all the suggestive set-ups, listed below, are relatedinthe diagrams throughtheirrespectivenumbers.

NOTES!

For the protection of all of the electrical installation, the use of

fuses or circuit breakers in the main power supply circuit is necessary. The use of high speed semiconductorfuses are not necessary for the functioning of the SSW-06 Soft-Starter, but its use is recommended for the complete protectionof the thyristors.

The transformer “T1” is optional and should be used when the

linevoltage is differentfrom the electronics and fan voltage; To protect the motor against destruction by possible short-

circuits in the power circuit of the Soft-Starter SSW-06 use an isolating contactor (K1) or circuit-breaker (Q1);

CHAPTER3- INSTALLATIONANDCONNECTION

X1E(33and 34)isonlyavailable on themodelsfitted withcooling fans;

Forintegralmotorprotectiontheinstallationofoneor morePTC thermistors (PTC atDI6) or thermostats(external fault at DI4 to DI6)isrecommended;

Remember that when a command via two-wire digital input is used(the switchisnormallyopen withretention),everytime the power supplyreturns,afteranyfault,themotorstarts immediately if the switch remains closed;

Incaseofmaintenanceservices, removethepowersupplyfuses or disconnect the power supply, thus ensuring complete equipmentdisconnectionfrompower.

An emergency stop can be obtained by disconnecting the electronics power supply.

The contactors must be of the same model and must support themotorstartingcurrent.Forsafetyreasons,auxiliarycontacts must be used to keep both contactors from closing at the same time.

Use a digital input set to “General Enable” to disable the motor

withoutbraking. Use adigitalinputsetto“NoBraking”,for safety reasons, with the possibility of fitting a motor stop sensor to disablethe braking.

The use of an external By-passcontactor is optional for models

950Ato 1400A that do not have an internal By-pass contactor. This contactor is also recommended,in models with an internal By-pass,for use in applications wherethe motor can frequently present a locked rotor during the full operation cycle.

To maintainthe current indications and protections, when using

the external By-pass contactor, it is necessary to place the current transformers on the Soft-Starter output. The current transformers must be placed in the correct positions and directions as indicated. For more details see chapter 9.6.

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.1 Recommended Set-upsusing KeypadCommand withIsolatingContactor

P220 =0

P229 =0

P277 =1

P279 =6

See notes in the item 3.3

Figure 3.22 - Recommended Set-ups using Keypad command with isolating contactor

+ t

PTC

1 2 PE

33 34

X1EX1A

Dl1

Dl24Dl35Dl4

RL1 RL2

Dl5

21 22

X1C

X1B

COM 8 9

24V

23 24

RL3

PTC B A

12 13

Fault

R S

R S T

U V W

M 3~

3.3.2 Recommended Set-ups usingKeypadCommand with Circuit-breaker

+ t

PTC

1 2 PE

X1A

Dl1

Dl3

Dl4

33 34

X1E

Dl2

RL1

Dl5

X1B

COM

8 9

P220 =0

P229 =0

R S

P279 =7

See notes in the item 3.3

R S T

U V W

M 3~

Fault

21 22 23

RL2 X1C

Q1 Circuitbreaker with undervoltage release

RL3

24V 11

PTC B A

12 13

0V 10

Figure 3.23 - Recommended Set-ups using Keypad command with circuit-breaker

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.3 Recommended Set-upswithCommand viaTwo-wire DigitalInputs

P220 =1

P230 =1

P263 =1

P277 =1

P279 =6

See notes in the item 3.3

Figure 3.24 - Recommended set-ups with command via two-wire digital inputs

+ t

PTC

RL3

PTC B A

12 13

Fault

Dl3

Dl46Dl5

33 34

X1EX1A

Dl2

Dl1

Start/

Stop

RL1

X1B

20 21

RL2 X1C

COM 8 9

22 23 24

0V 10

24V 11

R S

R S T 1 2 PE

U V W

M 3~

3.3.4 Recommended Set-upswithCommandviaThree-wireDigital Inputs

P220 =1

P230 =1

P263 =2

P264 =1

P277 =1

P279 =6

See notes in the item 3.3

R S

R S T

U V W

M 3~

1 2 PE 33 34

+ t

PTC

Dl1

18 19

X1EX1A

Dl2

Dl3

Start

RL1

Dl4

Stop

Dl5

X1B

X1C

COM 8 90V10

RL2

Fault

22 23

24V 11

RL3

PTC B A

12 13

Figure 3.25 - Recommended set-ups with command via three-wire digital inputs

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.5 Recommended Set-upswithCommandvia Three-wireDigitalInput andInsideDelta MotorConnection

P150 =1

P220 =1

P230 =1

P263 =2

P264 =1

P277 =1

P279 =6

See items 3.2.5.2 and 3.3

Figure 3.26 - Recommended set-ups with command via three-wire digital input and inside

+ t

PTC

1 2 PE

Fault

RL3

PTC B A

12 13

Dl1

33 34

X1EX1A

Dl2

Start

RL1

Dl4

X1B

Dl5

Dl3

Stop

COM 8 9

RL2 X1C

21 22

0V 10

24V 11

R S

R S T

U V W

M 3~

delta motor connection

3.3.6 Recommended Set-ups withCommandvia Three-wireDigitalInput or Serial Communication

+ t

PTC

1 2 PE

X1A

Dl1

33 34

X1E

Dl2

Start

Dl4

Dl3

Stop

RL1

RL2 X1C

X1B

Dl5

COM

8 9

Local

Remote

P220 =4

P229 =1

P230 =2

P263 =2

P264 =1

P277 =1

P279 =6

See notes in the item 3.3

R S

T PE

R S T

U V W

M 3~

0V 10

22 23 24

RL3

24V 11

12 13

PTC B A

Fault

Figure 3.27 - Recommended set-ups with command via three-wire digital input or serial

communication

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.7 Recommended Set-ups withCommand viaThree-wireDigitalInput orFieldbus Communication

P220 =4

P229 =1

P230 =3

P263 =2

P264 =1

P277 =1

P279 =6

See notes in the item 3.3

Figure 3.28 - Recommended set-ups with command via three-wire digital input or fieldbus

+ t

PTC

1 2 PE

Dl1

33 34

X1EX1A

Dl2

Start

Dl3

Dl4

Stop

RL1 RL2

X1B

Dl5

Local

Remote

COM 8 9

X1C

24V

Fault

RL3

PTC B A

12 13

PLC

R S

R S T

U V W

M 3~

communication

3.3.8 Recommended Setup with Command viaDigitalInputsand directionof rotation

P220 =1

P230 =1

P231 =1

P263 =2

P264 =1

P266 =1

P277 =4

P278 =4

P279 =6

See notes in the item 3.3

R S

U V W

M 3~

R S T

+ t

PTC

1 2 PE

Dl1

33 34

X1EX1A

Dl2

Start

Dl3

Stop

RL1 RL2

X1B

Dl5

Dl4

Rotation

Direction of

COM 8 9

X1C

24V

RL3

PTC B A

12 13

Fault

Figure 3.29 - Recommended Setup with Command via Digital Inputs and direction of rotation

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.9 Recommended Setup with Command viaDigitalInputsand ReverseBraking

See notes in the item 3.3

P220 =1

P230 =1

P263 =2

R S

P264 =1

P265 =1

P266 =5

P277 =4

P278 =4

P279 =6

P500 =1

R S T

U V W

M 3~

+ t

PTC

1 2 PE

Dl1

33 34

X1EX1A

Dl2

Dl35Dl46Dl57COM

Start

Stop

RL1 RL2

Without

Gen. Enable

X1C

X1B

8 9

Braking

RL3

PTC

24V

B A

12 13

Figure 3.30 - Recommended Setup with Command via Digital Inputs and Reverse Braking

Fault

3.3.10 Recommended Setup withCommandviaDigitalInputsand Optimal Braking

P220 =1

P230 =1

P263 =2

P264 =1

P265 =1

P266 =5

P277 =1

P279 =6

P500 =2

See notes in the item 3.3

R S

R S T

U V W

M 3~

+ t

PTC

1 2 PE

Dl1

33 34

X1EX1A

Dl2

Start

Dl3

Dl4

Stop

Gen. Enable

RL1 RL2

X1B

Dl5

Without

Braking

X1C

COM 8 9

Fault

0V 10

24V 11

RL3

PTC B A

12 13

Figure 3.31 - Recommended Setup with Command via Digital Inputs and Optimal Braking

CHAPTER3- INSTALLATIONANDCONNECTION

3.3.11 RecommendedSetup with Command viaDigitalInputs and DC-Braking

See notes in the item 3.3

P220 =1

P230 =1

P263 =2

R S

P264 =1

P265 =1

P266 =5

P277 =1

R S T

U V W

1 2 PE

Dl1

33 34

X1EX1A

Dl2

RL1 RL2

Dl3

Dl4

Dl5

X1B

X1C

COM 8 90V10

P278 =5

Stop

Start

Without

Braking

Gen. Enable

P279 =6

P500 =3

+ t M 3~

PTC

Figure 3.32 - Recommended Setup with Command via Digital Inputs and DC-Braking

24V 11

RL3

PTC B A

12 13

Fault

3.3.12 Recommended SetupwithCommandviaDigitalInputs and ExternalBy-passContactor

+ t

PTC

1 2 PE

Red

X1D

2728293031

Black

Red

33 34

X1EX1A

Black

Red

RL1 RL2

Dl13Dl24Dl35Dl46Dl57COM

Start

Stop

20 21

X1C

X1B

8 9

24V 11

RL3

PTC B A

12 13

Fault

0V 10

P140 =1

P220 =1

P230 =1

P263 =2

P264 =1

P277 =1

P278 =3

P279 =6

See notes in the item 3.3

R S

R S T

U V W

M 3~

Figure 3.33 - Recommended Setup with Command via Digital Inputs and External By-pass

Contactor

3.3.13 Symbols

Electrical connection between two signals

ConnectionTerminals

CHAPTER3- INSTALLATIONANDCONNECTION

Fuse

Thyristor/SCR

Coil - Relay, Contactor

Normally Open Contact (NO)

Indicatorlight

Circuit-breaker (opens under load)

Resistor

Capacitor

Three-phase Motor

Emergency Button

Transformer

N.O. Contact (with retention)

Normally Closed (NC) Push-button

Normally Open (NO) Push-button

Circuit-breaker with under voltage release

CHAPTER3- INSTALLATIONANDCONNECTION

3.4 EUROPEANDIRECTIVES FORELECTROMAGNETIC COMPATIBILITY REQUIREMENTSFOR INSTALLATION

3.4.1 Installation

The SSW-06 series Soft-Starters were designed considering all the safety and electromagnetic compatibility aspects. SSW-06 Soft-Starters do not haveanyintrinsic functionif they arenot connected to other components (for example, with a motor). For this reason, the basic product does not have the CE label indicating conformity with the electromagnetic compatibility directive. Theend user takes personalresponsibilityforthe EMC complianceof the whole installation.However, when installed according to the recommendations described in the User’s Guide and including the recommendedfilters/EMCmeasurestheSSW-06fulfillallrequirements of the EMC Directive (2004/108/EC),as definedbyProduct Standard EN60947-4-2(2000) +A1(2002) - “low-voltageswitchgear andcontrol- gearpart4.2:Ac Semi-conductorMotorcontrollers andStarters”specific standard for drives. Theconformityof thewholeSSW-06 seriesis based on tests of some representative models. A Technical Construction File (TCF) was checked and approved by a competent body.

ToinstalltheSoft-Starter(s)inconformitywiththeEN60947-4-2standard, it is necessary to attend the following requirements:

1) The cables used for control (inputs and outputs) and signal wiring must be armored or installed in metallic electroducts (conduits) or inmetallic channels with equivalentattenuation.

2) It is importanttofollowtherecommendations for earthingpresented in this manual.

3) Models10Ato1400ASSW-06 Soft-Starters areclassifiedforusein “ClassA”,individual use with no need of external filters or armored powercables.

Description of the conducted emission classes according to StandardEN60947-4-2 (2000)+ A1(2002):

- Class B: residential environment (first environment), unrestricted distribution.

- ClassA:industrialenvironment(secondenvironment),unrestricted distribution.

NOTE!

The declaration of conformity CE is available on the website www.weg.net or on the CD, which comes with the products.

CHAPTER 4

KEYPAD OPERATION

This Chapter describes the operation of the standard Keypad of the Soft-StarterSSW-06,providingthe followinginformation:

 General KeypadDescription;  Use of the Keypad;  Soft-Starter SSW-06Parameterorganization;  Parameter programming;  Description of the Status Indicators.

4.1 DESCRIPTIONOFTHE KEYPAD(HMI-SSW06)

ThestandardSoft-StarterSSW-06Keypad hastworeadoutdisplays: a LED readout with a 4 digit, seven-segment display and a LCD display withtwo linesof 16 alphanumericcharacters. Therearealso4indicator LED’s and 8 keys. Figure 4.1 shows the front view of the Keypad and indicates the position of the readouts, keys and status LED’s.

Functionsof the LEDDisplay:

Shows error messages and status (see Parameter, Error and Status MessageQuick Reference), theparameter numberor its content.The unit display (to the right) indicates the unit of the indicated variable.

 Acurrent  Uvoltage  Hfrequency  Blankotherparameters

NOTE!

When the indicationis equalor higher than 1000 (A or U), the variable unit will not be indicated (ex.: 568.A, 999.A, 1000.,1023., etc.)

NOTE!

When theindicationishigherthan 9999 (inA,forinstance), thenumber corresponding to ten thousand will not be displayed (Ex.: 12345 A will beread as 2345A).Thecorrect indication will be displayed only on the LCD display.

Green LED "Forward"

Red LED "Reverse"

LED´sDisplay

LCD-Display

Green LED "Local"

RedLED "Remote"

Figure 4.1 - SSW-06 keypad

CHAPTER4- KEYPAD OPERATION

Functionsof the LCD Display:

The LCD Display shows the parameter number and its value simultaneously, without the need of pressing the key. It also providesa brief description of each parameter and also the units (A,Hz,V,s,%,etc.)whennecessary.It also providesabriefdescription of the fault code and inverter status.

Local and Remote Led Functions:

Soft-Starter in Local Mode:

GreenLedOn and Red LedOff.

Soft-Starter in Remote Mode:

GreenLedOff andRed Led On.

DirectionofRotation (FWD/REV)LED Functions:

Notimplemented in this Software Version

Speed

Forward

FWD / REVCommand(key)

Figure 4.2 - Direction of Rotation (FWD / REV) LED´s

Reverse

OFF

FLASHING

Forward

Operation of the keypad:

Starts (Enable) the motor (start). After starting, at each touch it commutates the fast access indication (refer to item 4.2.2) on the display, as indicated below:

Current%

SSW

Current%

Motor

Input

Hz Status

SSW

Output

P.F.V

Torque%

Motor

Stops (Disables) the motor (stop). Also resets the Soft-Starter after a fault has occurred.

Toggles the LED displaybetween the parameter numberand its value (position/content).

Increasesthe number of the parameter or the valueof the parameter. Decreasesthenumberoftheparameter or the valueof theparameter.

CHAPTER4- KEYPAD OPERATION

Reversesthe directionofmotorrotationbetween Forward/Reverse. TogglesbetweenLOCALor REMOTEmodes ofoperation. Performs the JOG function when pressed. Any DIx programmed for

GeneralEnablemustbe closed (and theSSW-06 must be stopped)to enableJOG function.

4.2 USE OF THE KEYPAD

4.2.1 Keypaduse for Soft-StarterSSW-06 Operation

The keypad is used for programming and operating the Soft-Starter allowingthe followingfunctions:

 Indication of the Soft-Starter SSW-06 status and main operation

variables;

 Fault indications;  Viewingand programming ofthe setable parameters;  Soft-Starter SSW-06 operation (via keys , and ).

Al the functions related to the SSW-06 Soft-Starter operation (Start, Stop, Increment, Decrement, FWD/REV,JOG, Local/Remotesituation commutation) can be performed through the keypad. All keypad are enabled when the Local Mode has been selected. All these functions canbeexecutedindividuallythroughdigitalinputs.Forthis,allparameters related to these functions and to the corresponding inputs must be programmed.

Operation of the keypad:

When programmed (P220 = 2 or 3), it selects the command source, changingbetween "Local” and “Remote”.

When programmed (P229 = 0 (key ,  “ Local” condition) and/or P230 = 0 ( key ,  “Remote” condition)).

Starts themotor viaAcceleration Ramp. (motor acceleratesaccording to acceleration ramp and load characteristics).

Stops themotor via DecelerationRamp.(motor deceleratesaccording todeceleration rampand stops). It resets the Soft-Starterafter a fault trip (always active).

Reversesthemotor directionofrotation. Enabled when P220 = 2 (Keypad LOC), P229 = 0 (HMI Key), Local Mode, P231 = 1 (By Contactor) or P231 = 2 (JOG Only). Enabledwhen P220 = 3 (Keypad REM), P230 = 0 (HMI Key), Remote Mode, P231 = 1 (By Contactor) or P231 = 2 (JOG Only).

When P231 = 1 (ByContactor), changesthemotordirectionofrotation viacontactor, if thecontactorsareconnectedat the input power supply and P277 = 4 (FWD/REV-K1)and P278 = 4 (FWD/REV-K2). When P231 = 2 (JOG Only), changes the motor direction of rotation onlyby the Jog function. Contactors are not required.

Enabledwhen P510 = 1 (Active). When the Jog key is pressed, it accelerates the motor to the Jog frequencyconforming tothe motordirection of rotation. When the Jog key is released, the motor decelerates and stops.

Themotor mustbedisabledandtheSoft-Starter SSW-06must havea GeneralEnable.

CHAPTER4- KEYPAD OPERATION

4.2.2 Keypad Display - Signalling Indications

Press

SSW Current P001= 50.0%

Press

Output Power P010= 22.9kW

Press

Motor Current P002= 100.0%

ParametersP001toP099areReadOnlyParameters.Thefirstparameter tobedisplayedwhentheSoft-Starterispowered-up,canbeprogrammed at P205. The user is ableto visualizesome Read Only Parameters by pressing the key.

Press Press

Press

Motor Current P003= 42.5A

Press

Line Voltage P004= 380V

Press

Line Frequency P005= 60.0Hz

Press

Motor Torque P00 9= 100.0%

Power Factor P008= 0.89

Soft-Starter Status:

Output Voltage P007= 379V

P205 Parameter to be displayed first

0 P001 (Soft-Starter current %In of the Soft-Starter) 1 P002 (Motor current %In of the Motor) 2 P003 (Motor current) 3 P004 (Line voltage) 4 P005 (Line Frequency) 5 P006 (Soft-Starter Status) 6 P007 (Output Voltage) 7 P008 (Power Factor) 8 P009 (Motor Torque % Tn of the Motor) 9 P010 (Output Power)

Table 4.1 - Parameter initially shown on the displays

Soft-Starter is "ready" to be enabled

SoftStarter

Ready

SSW Status

P006= Bypass

Soft-Starter with fault

Fault description

CHAPTER4- KEYPAD OPERATION

Soft-Starter withAlarm

Alarm description

Note:Thesestatesareshowed automaticallyonthedisplay;

theothersareintheparameterP006.Refertothechapter6.

7 Segment Display is flashing

The display flashes in the followingconditions:

 Trying to change a parameter value whenit is not allowed;  Soft-Starterin Fault condition (see table 8.1).

4.2.3 Parameter viewingand programming

ACTION

All Soft-Starter settings are made through the parameters. The parameters are shown on the display with the letter P followed by a number: Example(P101):

101=ParameterNumber

Init. Volt Start P101=30%

Each parameter is associated with a numerical value (parameter content), that corresponds to an option selected among the options available for this parameter.

The values of the parameters define the Soft-Starterprogramming or thevalue of a variable(e.g.current, frequency,voltage).ForSoft-Starter programmingyoushouldchangetheparameter(s)content(s).

LEDDISPLAY LCDDISPLAY

DESCRIPTION

Press the key

Use the keys and

SoftStarter

Ready

Motor Current P002=0.0%

Selectthe desired parameter

Init. Volt Start P101=30%

CHAPTER4- KEYPAD OPERATION

ACTION

Press the key

Use the keys and

Press the key

LEDDISPLAY LCDDISPLAY

DESCRIPTION

Numeric value associated withthe

Init. Volt Start P101=30%

Init. Volt Start P101=35%

parameter

Sets the new desired value.

(1) (2) (3)

(4)

(1) (4)

(1) For parameters that can be changed with the motor running, the

Soft-Starterwillusethenewvalueimmediatelyafterithas been set. Forthe parameters thatcanbechanged onlywiththemotorstopped, the Soft-Starterwill use this new set value only after the key is pressed.

(2) By pressing the key after the reprogramming, the new

programmedvaluewillbesavedautomaticallyandwill remainstored untilanew value is programmed.

(3) If the last value programmed in the parameter is not functionally

compatible with other parameter values already programmed, an E24-ProgrammingError-will bedisplayed.Exampleofprogramming error: Programming twodigitalinputs(DIx)withthesame function.Refer to Table4.2 for the list of programming errors that will generate an E24 ProgrammingError.

(4) To allowthe reprogramming of anyparameter value it is necessary

tochangeparameterP000 tothepasswordvalue.Thefactorydefault password value is 5. Otherwise you can only read the parameter valuesandnotreprogramthem. For more details see P000 description in Chapter 6.

E24 - Programming Error

Twoor more parameters between P266, P267, P268 equal to 1 (FWD/REV) Twoor more parameters between P266, P267, P268 equal to 2 (LOC/REM) (P202 = 2 and P520 = 1) if there is pump control with kick start (P202 = 3 and P520 = 1) if there is torque control with kick start (P150 = 1 and P500 = 3) if there is DC-Braking with Inside Delta (P643 > P642) The reset value for the motor thermal protection alarm is higher then the alarm setting (P950=1 and P089=0) The SoftPLC is enabled without a CCS6 that supports it (P263=1 and P264=1 or P265=5) if there is Start/Stopfor DI1 and Stop 3 Wires for DI2 or DI3 (P263=1 and P264=4 or P265=4) if there is Start/Stop for DI1 and Start 3 Wires for DI2 or DI3 (P263=1 and P264=3 or P265=3) if there are more than one DI programmable to Start/Stop (P263=2 and P264=4 or P265=4) if there are more than one DI programmable to Start 3 Wires (P263=3 and P264=1 or P265=5) if there are more than one DI programmable to Stop 3 Wires (P3090 and P951=1) if there is Fieldbus Communication Board with IOs Expansion Board (P265=6 and P2310) if there is Emergency Start with FWD/REV (P265=6 and P5000) if there is Emergency Start with any braking method (P265=6 and P510=1) if there is Emergency Start with JOG function

Table 4.2 - Incompatibility between Parameters - E24

CHAPTER 5

START-UP

ThisChapterprovidesthefollowing information:

 Howtocheckandpreparethe Soft-StarterSSW-06beforepower-up;  Howto power-upand check for proper operation;  Howtooperate the Soft-StarterSSW-06(SeeElectricalInstallation).

5.1 POWER-UP PREPARATION

The Soft-Starter SSW-06 shall be installed according to Chapter 3 InstallationandConnection.Ifthedriveprojectisdifferentfrom thetypical recommended drives, the steps below may also be followed.

DANGER!

Disconnect theAC inputpower before making any connections.

1) Check all connections:

Check if the power, grounding and control connections are correct andwelltightened.

2) Clean the inside of the Soft-Starter SSW-06:

Removeall shipping materialfrom the insideof theSoft-Starter SSW-06 or cabinet.

3) Check the correct voltage selection:

Inmodels 255A to 820A,thefan supplyvoltageselectioniscorrect. In models 950A to 1400A the single-phase supply voltage must be checked to make sure it is adequate for the voltage of the fans.

4) Check the motor:

Check all motor connections and verify if their voltages, currents andfrequencies match the Soft-Starter SSW-06 specifications.

5) Check the Soft-Starter SSW-06 motor connection type:

Checkif thestandardthree-wireconnectionshouldbeusedorifthe Soft-Starter SSW-06 should be connected via inside delta of the motor.For moredetails, referto Chapter 3.

6) Uncouple the load from the motor:

If the motor cannot be uncoupled, make sure that the direction of rotation(FWD/REV) cannotcause damage to the machine.

7) Close the Soft-Starter SSW-06 and/or cabinet cover.

CHAPTER5- START-UP

5.2 INITIALPOWER-UP (requiredparametersettings)

After the Soft-Starter SSW-06 has been checked, AC power can be applied:

1) Check the supply voltage:

Measurethelinevoltageandcheck if it is withinthespecifiedrange (Nominal Voltage-15% to +10%).

2) Power-up the Electronics Supply.

NOTE!

Always energize the electronics supply before energizing the power and execute all adjustments/settings described in this item.

3) Check if the power-up has been successful

When the Soft-Starter SSW-06 is powered up for the first time or whenthefactorydefaultparameter valuesare loaded (P204=5),a start-up routineis run. This routine requests the user to program some basic parameters toensureproperSoft-StarterSSW-06 operationandmotoroperation. This routine sequence changes according to the selected type of control.Formore details about the controltypetobeselected,refer to Parameter P202 in Chapter 6. The parameterization sequence for each control type is show in figure5.1.

ATTENTION!

Forcorrectprogrammingoftheprotectionparameters,please consider the catalog data and the motor nameplate data of the used motor.

To protect the motor against overloads during the start process and during operation, program the thermal class of the motor. For more details about programming of the Thermal Class, see description of ParameterP640 in Chapter6.

Inthisparametersettingsequenceonlythemainparametersforlearning about the Soft-Starter SSW-06 operation are shown. Please program all necessaryparameters for correct operation of the Soft-Starterand motor protection, before operating it atnominal operationconditions.

4) Close the input circuit-breaker.

P201

P150

P202

CHAPTER5- START-UP

Voltage

Ramp

P101

P102

P400

P401

P406

P640

Current

Limit

P102

P110

P400

P401

P406

P640

Pump

Control

P130

P101

P102

P103

P104

P105

P400

P401

P610

P611

P620

Constant

P126

Torque Control

P102

P120

Linear

P121P121

P122

P104

P125

Linear

P126

Quadratic

P121

P122

P123

P124

Quadratic

P126

Current

Ramp

P102

P110

P111

P112

P400

P401

P406

P640

P406

P640

Figure 5.1 - Parameter sequence during initial power-up

P127

P400

P401

P402

P404

P405

P406

P640

P127

P128

CHAPTER5- START-UP

Shownbelowis a parameterprogrammingexample requested by this routine.

Example: Soft-StarterSSW-06

SSW060130T2257PSZ

Motor

High EfficiencyPlus Three-Phase Electric Motor- 4 Poles - 60Hz Power:75 HP Frame size: 225S/M Speed:1770rpm Nominal current at 380V: 101A ServiceFactor:1.15

Start mode

Start-up byvoltageramp.

ACTION

After Power-up, the Display shows thefollowingmessage

Press the key to enter the programmingmode

Use the keys and to selectthe language

Press the key to save the selected option and exit the programmingmode

LEDDISPLAY LCDDISPLAY

Language P201 = Portugues

Language P20 1 = Portugues

Language P20 1 = English

DESCRIPTION

LanguageSelection: 0=Português 1=English 2=Español 3=Deutsch

Entertheprogrammingmode.

Selectedlanguage:English

Exitthe programmingmode.

Press the key to go to the nextparameter

Press the key to enter the programmingmode

Delta Inside P150=Inactive

Soft-Starter Connection Typetothe motor: 0=Inactive=standard 3 wires 1=Active = Delta inside 6 wires

Entertheprogrammingmode

CHAPTER5- START-UP

ACTION

Use the keys and for programmingSoft-Starterconnection type to motor

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the Key to enter the programmingmode

LEDDISPLAY LCDDISPLAY

Delta Inside P150=Inactive

Type of Control P202= Volt.Ramp.

DESCRIPTION

Soft-Starter connection type to motor: standard3 wires (Maintain the existingvalue)

Exitthe programming mode

Selection of the start control type: 0=Voltageramp 1=CurrentLimit 2=PumpControl 3=TorqueControl 4=CurrentRamp

Entertheprogrammingmode.

Use the keys and to select the start control type

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the key to enter programmingmode

Selected start control type: Voltageramp (Maintain the existingvalue)

Type of Control P202= Volt.Ramp.

Exitthe programming mode

Type of Control P202= Volt.Ramp.

Initialstartvoltage by voltage ramp: (25to90)%Un

Init. Volt Start P101=30%

Entertheprogrammingmode.

Init. Volt Start P101=30%

CHAPTER5- START-UP

ACTION

Use the keys and to select the initial start voltage

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the key to enter the programmingmode

LEDDISPLAY LCDDISPLAY

Init. Volt Start P101=35%

Start Time Ramp P102=20s

DESCRIPTION

Initialselectedvoltage: 35%Un (accordingto loadrequirements)

Exitthe programming mode

VoltageRamp Time: (1 to 999)s

Entertheprogrammingmode.

Use the keys and to select the ramp time for the startvoltage

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the key to enter the programmingmode

Use the keys and to select the nominalmotor voltage

Start Time Ramp P102=15s

Nominal Motor Volt P400=380V

Selected ramp time for the start voltage: 15s (accordingto loadrequirements)

Exitthe programming mode

Nominalmotorvoltage(Un): (0 to 999)V

Entertheprogrammingmode.

Selectednominalmotorvoltage: 380V (accordingto the motor data)

CHAPTER5- START-UP

ACTION

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the Key to enter the programmingmode

Use the keys and to select the nominal motor current

LEDDISPLAY LCDDISPLAY

Nominal Motor Volt P400=380V

Nominal Motor Cur. P401=20.0A

Nominal Motor Cur. P401=101.0A

DESCRIPTION

Exitthe programming mode

Nominal motor current(In): (0to 1500)A

Entertheprogrammingmode.

Selectednominalmotor current: 101A (accordingto the motor data)

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Press the Key to enter the programmingmode

Use the keys and to select the motor Service Factor

Nominal Motor Cur. P401=101.0A

Service Factor P406=1.00

Service Factor P406=1.15

Exitprogrammingmode

Motor Service Factor (S.F.):

0.00 to 1.50

Entertheprogrammingmode.

SelectedmotorServicefactor:

1.15 (accordingto the motor data)

Press the key to save the selected option and exit the programmingmode

Exitprogrammingmode

Service Factor P406=1.15

CHAPTER5- START-UP

ACTION

Press the key to go to the next parameter

Press the key to enter the programmingmode

Use the keys and to select the thermal motor protection class

LEDDISPLAY LCDDISPLAY

Ther.Prot.Class P640=Class 30

DESCRIPTION

Thermalmotor ProtectionClass: 0=Inactive 1= Class 5 2= Class 10 3= Class 15 4= Class 20 5= Class 25 6= Class 30 7= Class 35 8= Class 40 9= Class 45

Entertheprogrammingmode.

Thermalmotor protectionclass: 6= Class 30 (According to the motor data)

Press the key to save the selected option and exit the programmingmode

Press the key to go to the next parameter

Exitthe programming mode

Ther.Prot.Class P640=Class 30

Soft-Starter is reset

Soft-Starter is readyfor operation

Soft Starter

ready

Open the inputcircuit-breaker to disconnect the Soft-StarterSSW-06.

NOTE!

Repeatthefirstpower-up process: Ifyouwant torepeatthefirstpower-uproutine, set parameter P204 = 5 (it loads the factory standard default parameters), then follow the first power-uproutine; Thefirstpower-up routine,asdescribed above,automaticallysets some parameters.For more details, refer to Chapter6.

CHAPTER5- START-UP

5.3 START-UP

This Section describes the start-up procedure when operating via the Keypad.Five types of control will be considered:

Start-up by Voltage Ramp:

Thestart byvoltage rampisthemostusedmethod anditsprogramming and parameter setting is very easy to do. The Soft-Starter SSW-06 appliesthe voltage to the motorwithout any feedback of the voltage or current applied to the motor.

Start-up by Current Limit:

Themaximum programmed current level is maintainedduringstart-up anditissetaccordingtotheapplicationrequirements.Thisprogramming is very easy.

Start-up by Current Ramp:

Themaximum currentlevelis alsolimitedduringthestart-up, however higher or lower start-up current limits can be set.

Start-up by Pump Control:

Optimized control method, providing the required torque to start/stop hydrauliccentrifugal pumps smoothly.

Start-up by Torque Control:

TheSoft-StarterSSW-06isfittedwithatorquecontrolalgorithmof high performanceand is totallyflexibletomeet any applicationrequirement during the motor start or stop and its coupled load. Themethodallows atorquecontrolwith1settingpoint,a torquecontrol with 2 setting points and a torque control with 3 setting points.

NOTE!

Every time the content of the Parameter P202 is changed, the SoftStarterwillexecuteasetting sequenceroutineaccordingtotheselected control type. For more details, refer to Parameter P202 in Chapter 6 and 7.

Thefollowing sequence isvalidforDrive 1 (seeitem3.3.1).TheSSW-06 Soft-Starter must already be installed and the electronics, fans and power must already be energized, according to chapter 3, with the setting sequence of the initial Start-up complete, as described in the Item 5.2.

5.3.1 Start-up: Operation viaKeypadType of control: Voltage Ramp

ACTION

Power-up theSoft-Starter

Press the key . Press the key

to find P000. Also the key

may be used to findParameter P000

LEDDISPLAY LCDDISPLAY

Soft Starter

ready

Parameter Access P000=0

Soft-Starter is readyto be operated

It enables the access for changing parameters. Withsetting according to Factory Default [P200 = 1 (Password is active)], you must set P000 = 5 for changingtheparametercontent.

DESCRIPTION

CHAPTER5- START-UP

ACTION

Press the key to enter the programmingmode

Use the Keys and to programthePassword value

Press the key to save the selected option and exit the programmingmode

Press the key to find P202. Also the key may be used to

findParameterP202

LEDDISPLAY LCDDISPLAY

Parameter Access P000=0

Parameter Access P000=5

Type of Control P202=Volt. Ramp.

DESCRIPTION

EntertheProgrammingMode

Passwordvalue (FactoryDefault)

Exitthe programming mode

ThisParameterdefinestheTypeof Control 0=VoltageRamp 1=CurrentLimit 2=PumpControl 3=TorqueControl 4=CurrentRamp

Press the Key to enter the programmingmode

Use the keys and to select the correct valueof the Control Type

Press the key to save the selected option and exit the programmingmode

Press the key and maintain it depressedto find P003

EntertheProgrammingMode

Type of Control P202=Volt. Ramp.

Type of Control selectedfor the Start-up: VoltageRamp (maintain theexistingvalue)

Type of Control P202=Volt. Ramp.

Exitthe programming mode

Type of Control P202=Volt. Ramp.

MotorCurrent(A)

Motor Current P003=0A

CHAPTER5- START-UP

Press the key

ACTION

LEDDISPLAY LCDDISPLAY

Motor Current P003=0A

Motor Current P003=346 A

Motor Current P003=90A

SoftStarter

ready

DESCRIPTION

This is only a Read Parameter

Motoraccelerates and ahigh valueof currentis reached.

Then the current decreases down to a valuerequiredbytheload.

Motor decelerates until stopping by coast to rest. Time to stop depends on loadinertia and friction.

Press the key

Press the key again

Motor Current P003=346 A

Motoraccelerates and ahigh valueof currentis reached.

Then the current decreases up to a

Motor Current P003=90A

valuerequiredbytheload.

Soft-Starter is nowcontrolledvia terminals(REMOTE).Motor decelerates till stopping by the load

SoftStarter

ready

inertia.

Soft-Starter is controlledagainvia keypad(LOCAL).Motorremains

SoftStarter

ready

stopped.

NOTES!

Setting hints and suggestions for all types of controls and their uses can be found in Chapter 7. Forstart-up through voltage ramp refer to Item 7.1.1.

CHAPTER 6

DETAILED PARAMETER DESCRIPTION

This Chapter describes in detail all Soft-StarterSSW-06 parameters. In order tosimplifytheexplanation,theparametershavebeengroupedbycharacteristics andfunctions:

Read Only Parameters Variables that can only be viewed on the display but

not changed by the user.

RegulationParameters Programmable values used by the Soft-Starter

SSW-06 functions.

Configuration Parameters These Parameters define the Soft-Starter

SSW-06 characteristics, the functions to be executed,

aswellas theinput/output functionsof the control board. MotorParameters Motor data that are indicated on the motor nameplate. SpecialFunction Parameters Here are the parameters related to special functions. Protection Parameters Here are the parameters related to actuation levels

and actuation time of the motor protection.

Symbols and definitions used in the text below: (1) Indicates that the parameter can only be changed when the Soft-Starter

SSW-06isdisabled(motorstopped).

(2) Parameters not changedwhenprogrammed to FactoryDefault(P204=5).

6.1 ACCESS AND READ ONLYPARAMETERS - P000 to P099

Range

[FactorySetting]

Parameter Unit Description/ Notes

P000 0 to 999

ParameterAccess [0] PasswordValue -

Setting

 This parameter opens the access to change the parameter values.

Whenvalues aresetaccordingtoFactoryDefault[P200=1(Password is active)] set P000 = 5 to change parameter values, and the Password value is equal to 5.

 By programming P000 with the password that releases access to

change parameter contents, plus 1 (Password + 1), you will obtain accessonlytotheparameters withcontentsdifferentfromthefactory setting.

 Tochangethepasswordtoanyothervalue(password 1),proceedas

follows:

(1) SetP000=5 (current password)and P200= 0 (password inactive). (2) Press the key .

(3) ChangeP200to 1 (passwordactive).

(4) Press the key again: display shows P000. (5) Press the key again: display shows 5 (last password). (6) Use the keys and to change to the desired password

value(password1).

(7) Press the key : display shows P000. From this moment on,

the new password becomes active. Thus, to change parameter content P000 must be set to the new password. (Password 1).

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/ Notes P001 0 to 999.9

Soft-StarterSSW-06 [ - ] Current 0.1%

P002 0 to 999.9 MotorCurrent [ - ]

0.1%

P003 0 to 9999.9 MotorCurrent [ - ]

0.1A

 Indicates Soft-Starter SSW-06 output current as percentage of the

nominal current of theSoft-Starter(%In of the SSW-06) .

 Precision of ± 2% for the full scale. (The full scale is 5 x ln of the

SSW-06).

NOTE!

Whenthemotorconnectionisinsidedelta(P150=1),theindication of the current value will already be multipliedby 1.73.

 Indicates Soft-Starter SSW-06Output Current as percentageof the

nominalmotor current(%In of the motor).

 Precision of ± 2% for the full scale. (The full scale is 5 x ln of the

SSW-06).

NOTE!

Whenthemotorconnectionisinsidedelta(P150=1),theindication of the current value will already be multipliedby 1.73.

 Indicates the Soft-StarterSSW-06 output current in Amperes (A).  Precision of ± 2% for the full scale. (The full scale is 5 x ln of the

SSW-06).

P004 0 to 999 LineVoltage [ - ]

P005 0 to 99.9 LineFrequency [ - ]

0.1Hz

NOTE!

Whenthemotorconnectionisinsidedelta(P150=1),theindication of the current value will already be multipliedby 1.73.

 Indicates the average True rms voltage of the three input phases in

Volts (V).

 Accuracy: ± 2V.

NOTE!

Thevoltage willonly beindicated when it reachesa value greater than15V.Belowthis value,only0 (zero)will be indicated.

 Indicates the line frequency in Hertz (Hz).  Precision of ± 5% of the nominal frequency of the supply network.

NOTE!

Onlyindicatesnetwork frequencywhenthereisavoltagegreater than 20V rms in the power supply (R/ 1L1, S/ 3L2 and T/5L3).

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/Notes P006 0 to 12

 Indicates the actual Soft-Starter SSW-06 status:

Soft-StarterSSW-06 [ - ] Status 1

P006 Description of the Soft-Starter status

0 Ready to start the motor 1 Performing the initial test of the line and of the motor 2 With a fault 3 During acceleration ramp 4 At full voltage 5 With the By-pass contactor activated 6 Reserved 7 During deceleration ramp 8 Performing braking

9 Performing reversion of the speed direction 10 During Jog 11 During the P630 time delay 12 With the General Enable deactivated

Table 6.1 - Soft-Starter status

P007 0 to 999 Soft-StarterSSW-06 [ - ] OutputVoltage 1V

P008 0 to 1.00 PowerFactor [ - ]

P009 0 to 999.9 Motor Torque [ - ]

0,1%

 Indicates the averageTruerms voltageof the threeoutputphases of

the Soft-StarterSSW-06 in Volts (V).

 Accuracy: ± 2V.

NOTE!

Thevoltage willonly be indicatedwhenit reachesavaluegreater than 15V. Below this value, only 0 (zero) will be indicated.

 Indicatesmotorpowerfactor.  Accuracy: ± 5%.

NOTE!

Themotor power factorwillonlybeindicatedwhen the currentis greater than 20% of the nominal current of the SSW-06. 0 (Zero) will be indicated if the current is below 20% of the SSW-06 nominal current.

 Indicates the motor torque in percent of the nominal motor torque

(% Tn of the Motor).

 The Soft-Starter SSW-06 is fitted witha software for estimating the

motor torque by using the same principles contained in WEG FrequencyInverters.

 This high technology software enables indicating the motor torque

verycloseto the effective present torque.

 Accuracy of ± 10% Tn of the Motor.

ATTENTION!

Information related to the nominal torque of the motor and maximum starting torque of the motor can be found in the manufacturer’scatalogue.

NOTE!

Forthecorrect torquetobeindicated, inP009,alltheparameters related to the motor, P400 to P406, must be correctly programmed according to the data informed on the motor nameplate.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/ Notes P010 0 to 6553.5

OutputPower [ - ]

0.1kW

P011 0 to 6553.5 ApparentOutput [ - ] Power 0.1kVA

P012 LCD=1,0 DI1 to DI6 Status LED=0to 255

[ - ]

 Indicates the active power as average of the three output phases of

the Soft-StarterSSW-06 in kilo Watts (kW).

NOTE!

Theoutputpowerwillonlybeindicatedwhenthecurrent is greater than20% of theSSW-06 nominalcurrent. 0 (Zero) will be indicated if the current is lower than 20% of the SSW-06 nominal current.

 Indicates the apparent power as average of the three output phases

of the Soft-StarterSSW-06 in kilo VoltAmperes (kVA).

 Indicateson the keypadLCD displaythe status of the6 digitalinputs

ofthecontrolboard(DI1...DI6).Number1standsforActiveandNumber 0for Inactive,in the followingorder: DI1, DI2,..., DI5, DI6.

 TheLED Display shows a decimal value correspondingtothe status

of the 6 digital inputs, where the status of each input is considered one bit in the specified sequence:

Inactive=0 Active=1 DI1 status is the most significant bit. The 2 least significant bits are always ‘’0'’.

Example: Dl1 = Active (+24V); Dl4 =Active (+24V); Dl2= Inactive (0V); Dl5= Inactive (0V); Dl3= Inactive (0V); Dl6= Inactive (0V).

It is equivalent to the bit sequence: 10010000 Which corresponds tothe decimal number 144. The least significant bits are not displayed. The keypad displays will be as follows:

DI1...DI6 Status P012=100100

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes P013 LCD=1,0

RL1 to RL3 Status LED=0to 255

[ - ]

 Indicatesonthe keypadLCD displaythe status of the 3 relayoutputs

ofthecontrolboard.Number1standsforActiveand 0 for Inactive,in thefollowing order:

RL1,RL2,RL3.

 The keypad LED display shows the decimal value that corresponds

to the status of the 3 digital outputs, where the status of each output is considered one bit in the specified sequence:

Inactive=0 Active=1 RL1 status is the most significant bit. The 5 least significant bits are always "0".

Example: RL1=Active;RL2=Inactive;RL3=Active

This is equivalent to the binarysequence: 10100000 Which corresponds tothe decimal number 160. The least significant bits are not displayed.

The Keypad displays will be:

P014 0 to 99 Last Fault [ - ]

P015 0 to 99 SecondPrevious [ - ] Fault -

P016 0 to 99 ThirdPrevious [ - ] Fault -

P017 0 to 99 Fourth Previous [ - ] Fault -

P018 0 to 99 FifthPrevious [ - ] Fault -

P019 0 to 99 SixthPrevious [ - ] Fault -

RL1...RL3 Status P013=101

 Indicate the code of the last previous Faults.  FaultSequence:

Exy  P014  P015  P016  P017  P018  P019

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes P020 0 to 99

CurrentFault [ - ]

 It indicates if any fault is active.

NOTE!

Erros related to communication (E28, E29 and E30) are not indicated in P020.

P021 0 to 99 CurrentAlarm [ - ]

P023 X.XX Software Version [ - ]

P027 0 to 10.000 Analog OutputAO1 [ - ] Value 0.001V

P028 0 to 20.000 Analog OutputAO2 or Value 4.000to 20.000

[ - ]

0.001mA

P030 0 to 9999.9 Currentof Phase R [ - ]

0.1A

P031 0 to 9999.9 Currentof PhaseS [ - ]

0.1A

 It indicates if any alarm is active.

 Indicatesthesoftwareversioncontainedinthemicrocontrollermemory

of the controlboard.

 It indicates the analog outputAO1 value directly in “mV”.

 It indicates the analog outputAO2 value directly in “mA”.

 Accuracy: ± 2% for full scale (full scale is 5 x In of the SSW-06).

NOTE!

When the insidedeltaconnection ofthemotor is used(P150=1), the indication of the current value will already be multiplied by

1.73.

P032 0 to 9999.9 CurrentofPhaseT [ - ]

0.1A

P033 0 to 999 LineVoltage- R-S [ - ]

P034 0 to 999 LineVoltage - S-T [ - ]

P035 0 to 999 LineVoltage - T-R [ - ]

 Accuracy: ± 2V.

NOTE!

Thevoltagewillonlybeindicated whenitreachesavaluegreater than 15V. Below this value, only 0 (zero) will be indicated.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes P042 0to 65535

TimePowered [ - ]

 Indicates the totalnumber ofhoursthatthe Soft-Starterwaspowered.  This value remains stored even when the Soft-Starter is switched

OFF.

NOTE!

The indication on the LED display was modified and is different from the previoussoftwareversions,followingnowthe standard described in the item 4.1.

P043 0 to 6553.5 TimeEnabled [ - ]

0.1h

P044 0 to 999.9 kWh Counter [ - ]

1kWh

P045 0 to 9999 MWhCounter [ - ]

1MWh

P047 0 to 9999.9 Maximum Starting [ - ] Current 0.1A

 Indicates the total number of hours that the Soft-Starterhas run.  Thisvalue remainsstored even when theSoft-Starter is turned OFF.  Indicates up to 6553,5hours, rolls over to 0000.  If P204 is set to 3, P043 is reset to zero.

 Indicates the energy consumed by the motor,in kWh.  Indicates up to 999.9kWh, then it returns to zero.  If P204 is set to 3, P044 is reset to zero.  Thisvalue remains storedeven when the Soft-Starteris turned OFF.

 Indicates the energy consumed by the motor, in MWh.  Indicates up to 9999MWh, then it returns to zero.  If P204 is set to 3, P045 is reset to zero.  ThisvalueremainsstoredevenwhentheSoft-StarteristurnedOFF.

 It stores the value of the maximum current during the start.  The value of P047 is reset at the beginning of each start.  If P204 is set to 3, P047 is reset to zero.  This value is not kept when the Soft-Starter is turned OFF.  Itdoes not record currents of the JOG function.

P048 0 to 9999.9 AverageStarting [ - ] Current 0.1A

P049 0 to 999 RealStarting Time [ - ]

 Itstores thevalue of the averagecurrent during the start.  The value of P048 is reset at the beginning of each start.  P204 is set to 3, P048 is reset to zero.  This value is not kept when the Soft-Starter is turned OFF.  Itdoes not record currents of the JOG function.

 It stores the real starting time.  The real starting time is the time required for the motor to reach its

nominalspeed.

 The real starting time depends on the starting parameters settings

and on the load conditions. The time set in P102, even for voltage ramp, is not the real starting time.Amotorwithoutload, for instance,

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes

canreachitsnominalspeedwithlowvoltages.Andthetime adjusted in P102 is the time in which the Soft-Starterapplies 100% of the line voltagetothe motor.

 The valueof P049 is reset at the beginningof each start.  If P204 is set to 3, P049 is reset to zero.  This value is not kept when the Soft-Starter is turned OFF.

P050 0 to 250 Motor Thermal [ - ] Protection Status 1%

P053

MaximumCurrent at FullVoltage

P054

Maximum Line Voltage with the Motor Running

0 to 9999.9

[ - ]

0.1A

0 to 999

[ - ]

 Indicationof thestate of motorthermalprotectiononascale of 0%to

250%. 250 being the thermal protection functioning point of the motor,indicatinganerror.

 The value indicated in this parameter depends on the motor working

condition and how long it has been in this condition, for example: stopped, starting or in full operation. The value also depends on the selectedthermal class,thenominal powerandtheservicefactorof the motor.

 Avalue of approximately 160 canbe readif themotor is operating in

full load for over 2 hours with a current equal to the nominal current times the service factor (In x S.F. @ 2h).

 If P204 is set to 3, P050 is reset to zero.  Thisvalue remains storedeven when the Soft-Starter is turned OFF.

 It stores the value of the maximum current during the period the

motor is working at full voltage or with the By-pass activated.

 If P204 is set to 4, P053 is reset to zero.  ThisvalueremainsstoredevenwhentheSoft-Starteris turnedOFF.

 It stores the highest line voltage value with the motor in operation.  If P204 is set to 4, P054 is reset to zero.  ThisvalueremainsstoredevenwhentheSoft-Starteris turnedOFF.

P055

MinimumLine Voltage with the Motor Running

P056

MaximumLine Frequencywith the MotorRunning

0 to 999

[ - ]

0 to 99

[ - ]

1Hz

 It stores the lowest linevoltage valuewith the motor in operation.  If P204 is set to 4, P055 is reset to zero.  Thisvalue remains storedeven when the Soft-Starter is turned OFF.

 Itstores thehighestline frequency value with the motor inoperation.  If P204 is set to 4, P056 is reset to zero.  Thisvalue remains storedeven when the Soft-Starter is turned OFF.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes P057

MinimumLine Frequencywith the

0 to 99

[ - ]

1Hz

 It stores the lowest line frequency value with the motor in operation.  If P204 is set to 4, P057 is reset to zero.  Thisvalue remains storedevenwhen the Soft-Starter is turnedOFF.

MotorRunning

P058

MaximumNumberof Starts perHour

P059

TotalNumber ofStarts

P060, P063, P066, P069, P072 and P075

Current at the Fault Trip

P061, P064, P067, P070, P073 and P076

Voltage at the Fault Trip

P062, P065, P068, P071, P074 and P077

SSW Status at the FaultTrip

0 to 32

[ - ]

0 to 65535

[ - ]

0 to 9999.9

[ - ]

0.1A

0 to 999

[ - ]

0.1A

0 to 12

[ - ]

 It stores the maximum number of starts per hour.  It has the capacity of storing one start every 112.5 s, totalizing a

maximum of 32 starts in one hour. If two or more starts occur during this time period of 112.5 s, onlyone is recorded.

 If P204 is set to 4, P058 is reset to zero.  Thisvalue remains storedevenwhen the Soft-Starter is turnedOFF.

 It stores the total number of starts executed by the Soft-Starter.  In order to be considered a start, the motor must initiate the starting

after the initial test, i.e., the line and motor connections must be correct.

 Thisvalue remains storedevenwhen the Soft-Starter is turnedOFF.

 P060, P063, P066, P069, P072 and P075 stores the motor current

value at the moment of the fault trip, according to the table 6.2.

 P061, P064, P067, P070, P073 and P076 stores the motor voltage

value at the moment of the fault trip, according to the table 6.2.

 P062, P065, P068, P071, P074 and P077 stores the Soft-Starter

statusat the moment of the fault trip, accordingtothe table 6.2.The Soft-Starter status are described in the parameter P006.

 ThisvalueremainsstoredevenwhentheSoft-StarteristurnedOFF.

Sequence

of Faults

P014

(Last)

P015 (2nd)

P016

(3rd)

P017

(4th)

P018

(5th)

P019

(6th)

Parameters

P060 Motor current at the last fault trip P061 Line voltage at the last fault trip P062 Soft-Starter status at the last fault trip P063 Motor current at the second fault trip P064 Line voltage at the second fault trip P065 Soft-Starter status at the second fault trip P066 Motor current at the third fault trip P067 Line voltage at the third fault trip P068 Soft-Starter status at the third fault trip P069 Motor current at the fourth fault trip P070 Line voltage at the fourth fault trip P071 Soft-Starter status at the fourth fault trip P072 Motor current at the fifth fault trip P073 Line voltage at the fifth fault trip P074 Soft-Starter status at the fifth fault trip P075 Motor current at the sixth fault trip P076 Line voltage at the sixth fault trip P077 Soft-Starter status at the sixth fault trip

Parameter Descriptions

Table 6.2 - Sequence of faults and their respective diagnostics

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/ Notes P085 0 to 3

Fieldbus [ - ] Communication BoardStatus

P088 0 to 4 SoftPLCStatus [ - ]

P085 Description

0 Off 1 Board inactive 2 Board active and Offline 3 Board active and Online

Table 6.3 - Fieldbus communication board status

 Indicates the status of the Fieldbus communication board.  Standard is disabled when board is not inserted.  For more details, refer to the Fieldbus Manual for the Soft-Starter

SSW-06.

 It indicates the existence of any user PLC software stored. If there

is any, it indicates its actual state.

P088 Description

0 Without applicative software 1 Loading the applicative software 2 Fault in the applicative software 3 Stopped applicative software 4 Running the applicative software

Table 6.4 - Status of the applicative software

P089 0 to 1 AllowsSoftPLC [ - ]

 TheSSW-06Soft-Starterallowstheimplementationofprogrammable

logic controller software in ladder language, the SoftPLC, with an applicativeprogram capacity of 1 Kbyte.

 With the SoftPLC, interlocking logics between digital inputs and

outputs, analog outputs, motor starting logics, among others, can becreated.

 ThisSoftPLCisprogrammable throughtheWLPsoftware,according

to the WLP manual.

P089 Description

0 It does not allow applicative software 1 It allows applicative software

Table 6.5 - Indication of the SoftPLC use capacity

 Itindicatesifthe Soft-Startercontrol board hasthememorycapacity

for using the SoftPLC. The older Soft-Starter control boards do not have this capacity.

 TheSoft-Starter softwareversionsarecompatiblewithboth boards,

onlythe SoftPLC cannot be used with the older boards.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

6.2 REGULATION PARAMETERS- P100to P199

Range

[FactorySetting]

Parameter Unit Description / Notes

P101

Initial Voltage

25 to 90

[ 30 ]

1% Un of the Motor

 UsedinthecontrolbyVoltageRampandPump Controls,P202=0 or2.  Setstheinitialvalueofthenominalvoltage(%Un)thatwillbeapplied

to the motor according to figure 6.1.

 Formoredetailsaboutthe programming and use, see VoltageRamp

andPump Control inP202.

 The initial voltage is 0.5s after the Soft-Starter SSW-06 receives the

command to start the motor.This is the waiting time for the network isolation contactor to start the power supply.

P102 1 to 999 Acceleration [ 20 ] RampTime 1s

U(V)

P101

Figure 6.1 - Initial time for motor start

Start

P102

0.5s

Enable

NOTE!

When another controltype is selected, not the Voltage Ramp or Pump Control, the initial voltage will be attenuated due to the limit imposed by the control.

 When the Soft-Starter SSW-06 has been programmed to Voltage

Ramp Control or Pump Control, this will be the ramp time of the voltageincrement as shownin figure6.2.

U(V)

P101

Figure 6.2 - Acceleration ramp by Voltage Ramp

Start

100%Un

P102

t(s)

DisableEnable VoltageRamp

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/Notes

 Whenthe Soft-StarterSSW-06hasbeenprogrammedtoCurrentLimit

control,TorqueControlor CurrentRamp, this time actsas maximum starting time, as a protection against locked rotor.

I(A)

Start

P103 99 to 60 Voltage Step [ 100=Inactive] DuringDeceleration 1% Un of the Motor

P110

ILimit

NominalCurrent

Maximumtime

P102

Figure 6.3 - Acceleration ramp by Current Limit

t(s)

DisableEnable CurrentLimit

NOTE!

The time set at P102 is not the exact motor acceleration time, butthe voltageramp time or themaximum start time. The motor acceleration time will depend on the motor and the load characteristics.

 Used in applications with hydraulic pumps.  Set the nominal voltage (%Un), which will be applied to the motor

instantaneously when the Soft-Starter SSW-06 receives the ramp decelerationcommand.

 Formore detailsaboutprogrammingand use, referto PumpControl

at P202.

P104 0 to 299 Deceleration [ 0=Inactive ] RampTime 1s

NOTE!

To enable this function, you must set a deceleration ramp time.

 Used in hydraulicpump applications.  Enablesand sets the time of the voltage decrementramp.  Formore details about programmingand use, referto Pump Control

at P202.

 Itcanbeused as VoltageRamp control, Pump Control, Current Limit

andCurrent Ramp.

NOTE!

Thisfunctionis used to lengthenthenormal decelerationtime of a load and not to force a shorter time than that imposed by the load.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes

P105 30 to 55

EndDeceleration [ 30 ] Voltage 1% Un of the Motor

(1)

P106

0 to 1 Automatic Detection [ 0=By Time ] of theAcceleration 1 End with Voltage Ramp

 Used in hydraulic pump applications.  Setsthenominalvoltage(%Un),whichwillbe appliedto the motorat

theend of the decelerationramp.

 Formoredetailsabouttheprogramming anduse,refertoPumpControl

at P202.

U(V)

P103

Figure 6.4 - Deceleration ramp by voltage decrement

Table 6.6 - Selection of the Automatic Detection of the Acceleration End with

100%Un

P106 Description

0 By Time 1 Automatic

Voltage Ramp

Stop

P104

Disable

P105

t(s)

Voltage Ramp

P110 150to 500 CurrentLimit [ 300 ]

1% In of the Motor

 It allows applying full voltage to the motor as soon as it reaches its

nominal speed,before the end of the time programmed in P102, for voltageramp starting.

 The end of the acceleration ramp is detected when P007 reaches

95% of the line voltage at P004.

 Thisfunctionis used to avoidthatthemotor maintainoperatedat the

nominalspeedwithvoltagebelowthenominal,thusavoidingpossible SCR burning due to the synchronism loose in that condition.

 Defines the current limit during the motor start as a percentage of

the nominal motor current set at P401.

 When the current limit is reached during the motor start, the

Soft-Starter SSW-06 will maintain the current at this limit until the motor reaches the end of the start.

 Whenthecurrent limitisnotreached,themotor will startimmediately.  For more information about selection of the Current Limit control,

referto P202.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes

I(A)

Start

P111 150 to 500 InitialCurrentforthe [ 150 ] CurrentRamp 1% In of the Motor

P112 1 to 99 TimefortheCurrent [ 20 ] Ramp 1%of P102

P110

ILimit

NominalCurrent

MaximumTime

P102

Figure 6.5 - Fixed starting Current Limit

t(s)

DisableEnable CurrentLimit

 Used for the control by Current Ramp,P202=4.  Allowsa current limit ramp to be programmed to help inthe starting

of loads that have alower or higher startingtorque.

 The initial value of the current limit is shown by P111,the final value

isshownbyP110 and the time is shown by P112,accordingtofigure

6.6.

 Used for the control by Current Ramp,P202=4.  It enables programming the time, in percent of P102, for the end

CurrentRamp.

 Afterthetime, programmed atP112,has elapsed,itstartsoperation

byCurrent Limit, given byP110.

I(A)

Start

P110

P111

Figure 6.6 a) - Current Limit by Current Ramp during Starting

ILimit

NominalCurrent

P112

P102

MaximumTime

CurrentRamp

t(s)

DisableEnable

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/ Notes

I(A)

Start

(1)

P120

1 to 3 StartingTorque [ 1=Constant ] Characteristics -

P111 P110

ILimit

NominalCurrent

P112

t(s)

P102

MaximumTime

CurrentRamp

DisableEnable

Figure 6.6 b) - Current Limit by Current Ramp during Starting

P120 Starting Torque Profile

1 Constant (1 setting point) 2 Linear (2 setting points) 3 Quadratic (3 setting points)

Table 6.7 - Starting torque profile

 Itenables choosing whichtorque limitprofile the Soft-Starter SSW-06

will supplyto the motorduringthestart.

 ThreedifferenttypesofTorqueLimitProfileareavailable allowingthe

start of any type of load: constant or 1 point, linear or 2 points and quadratic or 3 points.

a) Tn(%)

P121

Tn(%)

Start

TnNominal

P120=1

Tn(%)

P121 P123

P102

Start

P124

P102

t(s)

P120=3

P121

Start

P102

P122

TnNominal

Figure 6.7 a) to c) - Available Torque Profile during the start

P122 TnNominal

P120=2

t(s)

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/ Notes

NOTE!

Choose the type of torque control, easier to program and set, accordingtotheknowledge aboutthecharacteristics oftheload.

P121 10 to 400 InitialStarting [ 30 ] Torque 1%Tn of the Motor

P122 10 to 400 EndStarting [ 110 ] Torque 1%Tn of the Motor

 Enables programming an initial torque limit or a constant during the

start, according to the torque type selected at P120.

P120 Action 1 (Constant) P121 limits the maximumtorque during the start 2 (Linear) P121 limits the initial torque during the start 3 (Quadratic) P121 limits the initial torque during the start

Table 6.8 - Function of P121 according to P120

 Formoredetailsaboutprogrammingandapplication, refer to Torque

Controlat P202.

 It enables programming an end torque limit for the start, when a

linear or quadratic torque has been selected at P120.

P120 Action 1 (Constant) P122 not used 2 (Linear) P122 limits the end torque during the start 3 (Quadratic) P122 limits the end torque during the start

Table 6.9 - Function of P122 according to P120

 Formoredetailsaboutprogrammingandapplication, refer to Torque

Controlat P202.

P123 10 to 400 MinimumStarting [ 27 ] Torque 1%Tn of the Motor

P124 1 to 99 Timefor the Minimum [ 20 ] Start Torque 1% of P102

 Itenablesprogrammingan intermediatetorquelimitduringthestart,

when a quadratic torque has been selected at P120.

P120 Action

1 (Constant) P123 not used 2 (Linear) P123 not used 3 (Quadratic) P123 limits the intermediate torque during the start

Table 6.10 - Function of P123 according to P120

 Formoredetailsaboutprogrammingandapplication, refer to Torque

Controlat P202.

 It enables programming the time for the intermediate torque limit

duringthe start, as a percentage of themaximum time programmed at P102, when a quadratic torque has been set at P120.

P120 Action 1 (Constant) P124 not used 2 (Linear) P124 not used 3 (Quadratic) P124 time for the intermediate torque limit during the start

Table 6.11 - Function of P124 according to P120

 Formore detailsaboutprogrammingandapplication,refertoTorque

Controlat P202.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description/Notes

(1)

P125

1 to 3 StoppingTorque [ 1=Constant] Characteristics -

 Here you can choose the torque limit profile that the Soft-Starter

SSW-06 shall supply to the motor during the stop.

 Three different types of torque profiles are available that permit

improvingthespeedperformanceduringthe stop process.

P125 Stop Torque Profile

1 Constant (1 set point) 2 Linear (2 set points) 3 Quadratic (3 set points)

Table 6.12 - Stop torque characteristics

Tn(%)

TnNominal

Stop

P125=1

P126

P128

P104

Tn(%)

P126

t(s)

TnNominal

P127

TnNominal

Stop

P127

P128

P104

100%Tn

P125=3

P128

P104

Figure 6.8 - Available torque profiles for the stop process

NOTE!

Choose the type of torque control, easier to program and set, accordingtotheknowledgeaboutthe characteristicsoftheload.

P125=2

P126

t(s)

P126

t(s)

P126 10 to 100 EndStop Torque [ 20 ]

1% Tn of the Motor

 Here youcan program the end torque limit or constant for the stop,

according to the torque type selected at P125.

P125 Action 1 (Constant) P126 limits the maximum torque during the stop process 2 (Linear) P126 limits the end torque during the stop process 3 (Quadratic) P126 limits the end torque during the stop process

Table 6.13 - Function of P126 according to P125

 Formoredetailsaboutprogramming and application,refertoTorque

Controlat P202.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes

P127 10 to 100

MinimumStop [ 50 ] Torque 1%Tn of the Motor

 Hereyou canprogramtheinitial torquelimitoranintermediatetorque

limitforthe stop, whenalineartorqueor a quadratic torque has been selected at P125.

P125 Action 1 (Constant) P127 not used 2 (Linear) P127 limits the torque when the motor is stopped 3 (Quadratic) P127 limits the intermediate torque for the stop

Table 6.14 - Function of P127 according to P125

 Formore detailsaboutprogramming and application,refertoTorque

Controlat P202.

P128 1 to 99 Timefor the Minimum [ 50 ] StopTorque 1% of P104

(1)

P130

PumpControl [ 0=Pump I ]

 Here you can program the time for the intermediate stop torque, as

percent of the maximum time programmed at P104, when the quadratic torque has been selectedat P125.

P125 Action 1 (Constant) P128 not used 2 (Linear) P128 not used (time equal to 0) 3 (Quadratic) P128time for the intermediate torque limit for the stop process

Table 6.15 - Function of P128 according to P125

 Formoredetailsaboutprogrammingandapplication,refertoTorque

Controlat P202.

 Thisparameter is reserved forfuturesoftware versionswithhydraulic

pump control type. The current version has been developed for the control of centrifugal hydraulic pump, considering quadratic motor loads.

 For more details about the Pump Control, see P202.

U(V)

Start 100%Un

P103

Stop

(1)

P140

0 to 1 External By-pass [0=Inactive ] Contactor -

P101

P102

Enable

0 (Inactive) Without external By-pass contactor 1 (Active) With external By-pass contactor

PumpControl

Figure 6.9 - Start and Stop by Pump Control

P140 Action

Table 6.16 - External By-pass contactor

P104

Disable

P105

t(s)

 This function is enabled when the installation of an external By-pass

contactorisrequiredthatmustbeconnectedinparalleltotheSoft-Starter SSW-06.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

Range

[FactorySetting]

Parameter Unit Description / Notes

 The modelsfrom 85Ato 820Ahave an internal By-pass contactor.  The models from 950A to 1400A do not have an internal By-pass

contactor.

 When P140=1 in the models with an internal By-pass, the internal

By-pass will not enable.

 The external By-pass contactor is used:

(1)Models without internal By-pass - To allow the connection of an

external By-pass contactor;

(2)Models with internal By-pass - For instance when a direct start is

required in case of an emergency.Theinternal By-passcontactors donot permit a directstart.These contactors can beenabledonly after the motor start has been realized by the thyristors;

(3)ModelswithinternalBy-pass- If themotor stallsfrequentlyduring

By-pass condition.

NOTE!

See the recommended setup at items 3.3 and 3.3.12 for more information.

(1)(2)

P150

0 to 1 InsideDelta [0=Inactive] MotorConnection -

P150

0 (Inactive)

1 (Active)

Soft-Starter SSW-06 with standard motor connection Soft-Starter SSW-06 with inside delta motor connection

Table 6.17 - Motor connection type

Action

 SSW-06 offers two operationmodes:Standard Connection or Inside

DeltaMotorConnection.

 When a Standard Connection is used, the motor is connected in

series to the Soft-StarterSSW-06 through three cables.

 When an Inside Delta Connection is used, the Soft-StarterSSW-06

isconnectedseparatelyin each windingthroughsixcables(seeitem

3.2.5.2).In this typeof connection, thecurrent that flows through the Soft-Starter SSW-06 is only the current of the inside delta motor connection, in other words, 58% of the nominal motor current. This characteristic changestherelation betweentheSoft-StarterSSW-06 nominalcurrentsandthose of themotor.Inthis connection,the SoftStarter can be used with its nominal current dimensioned in the followingway:

- 1.5 times the nominal motor current during start;

-1.73 times the nominal motor currentduring fullvoltage. During the start, the relation is lower due to the characteristics that

arecommon tothistypeof connection(insidedelta)the Thyristorsof the Soft-Starter need to conduct the same current for a lower time period, increasing with this the losses in the Thyristor during the start.

 Thestandard connectionrequireslessoutputwiring. The InsideDelta

MotorConnectionrequiresdoublewiring, but for shortdistances,this will be a cheaper option for the Soft-Starter+ motor + wiring set.

100

ATTENTION!

Donot operatethe motorwhen P150 has not been programmed correctly. Soft-Starter SSW-06 can be seriously damaged when thisparameter hasnot been programmed correctly.

CHAPTER6 - DETAILED PARAMETER DESCRIPTION

6.3 CONFIGURATIONPARAMETERS - P200to P299

Range

[FactorySetting]

Parameter Unit Description / Notes P200 0 to 1

Password [ 1 ]

(2)

P201

0 to 3

Language Selection [Tobedefined

by the user]

P200

0 (Inactive)

1 (Active)

This Parameter allows parameter content changing, independent of P000 Change of Parameter content is only possible, when P000 is equal to the password value

 With the Factory Setting, the password will be P000=5.  To change the Password, see P000.

Action

Table 6.18 - Password

P201

0 1 2 3

Description Português English Español Deutsch

(1)

P202

0 to 4

Typeof Control [ 0=Voltage

Ramp ]

Table 6.19 - Language selection

P202

0 1 2 3 4

Table 6.20 - Types of control

Type of Control Voltage Ramp CurrentLimit PumpControl Torque Control CurrentRamp

 Soft-Starter SSW-06 has five starting control types to better match

allapplicationrequirements.

Start by Voltage Ramp

(1)

The start by Voltage Ramp is the most used starting method. The Soft-Starter SSW-06 applies the voltage to the motor without voltage or current feedback. This method is used for loads with lower initial torque or quadratic torque. This type of control can be used as initial operating test.

Start by Current Limit

(2)

The maximum current level is maintained during the start and is set accordingto the applicationrequirements. Thismethodisusedforloadswithhigherinitial torqueor constanttorque. This type of control is used for matching the start process to the limits of the power supply capacity.

Start by Current Ramp

(3)

Themaximum current level is limited during the startprocess, however higherorlowercurrentlimitscanbe set during the beginningof the start sequence.

101

WEG Electric SSW06 User Guide

Specifications and Main Features

Frequently Asked Questions

User Manual

Summary

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

I.Parameters

II.FaultorAlarmMessages

III.OtherMessages

SAFETY NOTICES

1.1 SAFETYNOTICES INTHEMANUAL

1.2 SAFETYNOTICESON THEPRODUCT

1.3 PRELIMINARY RECOMMENDATIONS

GENERAL INFORMATION

2.1 ABOUT THISMANUAL

2.2 SOFTWARE VERSION

2.3 ABOUT THE SOFT-STARTER SSW-06

2.4 SOFT-STARTERSSW-06IDENTIFICATION

2.5 RECEIVINGAND STORAGE

3.1 MECHANICAL INSTALLATION

INSTALLATION AND CONNECTION

3.1.1Environment Conditions

3.1.3 Positioning / Fixing

3.1.3.1Mounting insidea Panel

3.1.3.2 Mountingona Surface

3.2 ELECTRICAL INSTALLATION

3.2.1 PowerTerminals

3.2.2 Location of thePower/Grounding, ControlConnectionsandFanVoltageSelection

3.2.3 RecommendedPower/ GroundingCables

3.2.4 Connection of the Power Supplytothe Soft-Starter

3.2.4.1 PowerSupplyCapacity

3.2.4.2 RecommendedFuses

3.2.5 Connectionofthe SSW-06Soft-Starter tothe motor

3.2.5.1 StandardThree-Wire Connection (P150=0=Inactive)

3.2.5.2 InsideDelta MotorConnection (P150=1=Active)

3.2.6 GroundingConnections

3.2.7 Fan Connections

3.2.8 SignalandControl Connections

3.2.9 RS-232,X2 Serial CommunicationConnection

3.2.10 XC8 Serial CommunicationBoard Connection

3.3 RECOMMENDED SET-UPS

3.3.1 Recommended Set-upsusing KeypadCommand withIsolatingContactor

3.3.2 Recommended Set-ups usingKeypadCommand with Circuit-breaker

3.3.3 Recommended Set-upswithCommand viaTwo-wire DigitalInputs

3.3.4 Recommended Set-upswithCommandviaThree-wireDigital Inputs

3.3.5 Recommended Set-upswithCommandvia Three-wireDigitalInput andInsideDelta MotorConnection

3.3.6 Recommended Set-ups withCommandvia Three-wireDigitalInput or Serial Communication

3.3.7 Recommended Set-ups withCommand viaThree-wireDigitalInput orFieldbus Communication

3.3.8 Recommended Setup with Command viaDigitalInputsand directionof rotation

3.3.9 Recommended Setup with Command viaDigitalInputsand ReverseBraking

3.3.10 Recommended Setup withCommandviaDigitalInputsand Optimal Braking

3.3.11 RecommendedSetup with Command viaDigitalInputs and DC-Braking

3.3.12 Recommended SetupwithCommandviaDigitalInputs and ExternalBy-passContactor

3.3.13 Symbols

3.4 EUROPEANDIRECTIVES FORELECTROMAGNETIC COMPATIBILITY REQUIREMENTSFOR INSTALLATION

3.4.1 Installation

KEYPAD OPERATION

4.1 DESCRIPTIONOFTHE KEYPAD(HMI-SSW06)

4.2 USE OF THE KEYPAD

4.2.1 Keypaduse for Soft-StarterSSW-06 Operation

4.2.2 Keypad Display - Signalling Indications

4.2.3 Parameter viewingand programming

START-UP

5.1 POWER-UP PREPARATION

5.2 INITIALPOWER-UP (requiredparametersettings)

5.3 START-UP

DETAILED PARAMETER DESCRIPTION

6.1 ACCESS AND READ ONLYPARAMETERS - P000 to P099

6.2 REGULATION PARAMETERS- P100to P199

6.3 CONFIGURATIONPARAMETERS - P200to P299