WEG Electric SSW05 Serial Communications Instruction Manual

MANUAL OF THE
SERIAL
SSW-05
Series SSW-05
SERIAL INTERFACE
CODE 0899.4895 E/4
Series: SSW
-
05
0899.4895 E/4
email: astec@weg.com.br
MANUAL OF THE
SERIAL
COMUNICATION
SSW-05
Software: Version 2.1X
ATTENTION!
It is very important to check if the software version is the same as indicated above.
WEG AUTOMAÇÃO
Av. Pref. Valdemar Grubba, 3000
89256-900 Jaraguá do Sul, SC – Brasil
Tel.(047)372-4000 – Fax(047)372-4020
_______ Summary _______
1 1 2
3
7 7 7 8 8 8 8 9 9
10 10 11 13 13 14 15 16 16 17 17
18
SAFETY NOTICES
1
1.1 Safety Notices in the Manual.......................................
1.2 Safety Notices on the Product ....................................
1.3 Preliminary Recommendations....................................
INTRODUCTION
2 COMMUNICATION INTERFACES
3 DEFINITIONS
4 TELEGRAM EXAMPLES
5
2.1 About this Manual........................................................
2.2 About WEG Protocol....................................................
3.1 RS-485 Interface..........................................................
3.2 RS-232 Interface.........................................................
3.2.1 RS-232 Electrical Characteristics........................
3.2.2 Cares with RS-232..............................................
3.2.3 RS-232 Connections...........................................
3.2.4 Description of the Soft-Starter Serial Connector.
3.2.5 Definition of the RS-232 Cable............................
3.2.6 Description of the Master Connector (RJ)...........
3.2.7 Definition of the RS-232 PC Cable......................
3.2.8 Description of the PC (DB9) Connector...............
4.1 Used Terms.................................................................
4.2 Block Diagram..............................................................
4.3 Variable Standardization..............................................
4.4 Character Format.........................................................
4.5 Protocol........................................................................
4.5.1 Reading Telegram...............................................
4.5.2 Writing Telegram.................................................
4.6 Execution and Test Telegram......................................
4.7 Telegram Sequence ....................................................
4.8 Variable Code..............................................................
4.9 Times...........................................................................
5.1 Example 1....................................................................
5.2 Example 2....................................................................
3
5
18
19 20 22
23 23
24 24 24 24 24 24
24 25 25 26 26 27 30 30 30 32 32 33 33 33
34
34
VARIABLES OF THE SERIAL COMMUNICATION
6 ERRORS AND SERIAL COMMUNICATION PARAMETERS
7 DETAILED PARAMETER DESCRIPTION
8
TROUBLESHOOTING 9
6.1.1 V00 Indication of the Equipment Model...................
6.1.2 V01 Indication of the Soft-Starter Status...................
6.1.3 V02 Indication of the Soft-Starter Errors...................
6.1.4 V03 Logic Command Selection.................................
7.1 Parameters related to the Serial Communication .......
7.2 Errors Related to the Serial Communication ...............
8.1 P000 – Access Parameter...........................................
8.2 P002 – Motor Current Indication (%)...........................
8.3 P003 – Motor Current Indication (A)...........................
8.4 P023 – Software Version.............................................
8.5 P030 – R Phase Current..............................................
8.6 P030 – S Phase Current..............................................
8.7 P030 – T Phase Current..............................................
8.8 P050 – Status Indication of the Motor Thermal
Protection .......................................................
8.9 P101 – Initial Voltage (% Un).......................................
8.10 P102 – Time of Acceleration Ramp (s)......................
8.11 P104 – Time of Deceleration Ramp (s)......................
8.12 P105 – Motor Current Setting (%).............................
8.13 P106 – Protection Configuration...............................
8.14 P204 – Load Factory Setting.....................................
8.15 P206 – Auto-Reset Time............................................
8.16 P215 – Keypad Copy Function..................................
8.17 P220 – HMI / (Trimpots and Dip Switch) Selection....
8.18 P264 – Programmable Digital Input DI 1...................
8.19 P277 – Programmable Relay Output (14/23 – 24)....
8.20 P295 – Rated Current of the Soft-Starter..................
8.21 P308 – Network Address...........................................
8.22 P313 – Action of the Serial Communication
Verification.........................................................................
8.23 P314 – Verification Time of the Serial
Communication..................................................................
Problem and Corrective Action.......................................... 35
19
24
1
SAFETY NOTICES 1
This Manual contains all necessary information for the correct use of the Serial
This Manual has been written for qualified personnel with suitable training or technical qualification to operate serial interfaces and their respective communication protoco ls.
1.1 SAFETY NOTICES
IN THE MANUAL
1.2 SAFETY
NOTICES ON THE PRODUCT
Communication of the SSW -05 Soft-Starter.
The following Safety Notices will be used in this Manual:
DANGER!
If the Safety Instructions are not strictly observed, it can lead to serious of fatal injuries of personnel and/or equipment damage.
ATTENTION!
Failure to observe the recommended Safety Procedures can lead to material damage.
NOTE!
The text aims at to provide important information for the correct understanding and proper product performance.
The following symbols may be attached to the product, serving as Safety Notice:
High Voltages.
Components sensitive to electrostatic discharge. Do not touch them
Mandatory connection to ground protection (PE).
Shield connection to ground.
1 SAFETY NOTICES
2
1.3 PRELIMINARY RECOMMENDATIONS
DANGER!
Only qualified personnel should plan or implement the installation, startup, operation and maintenance of serial interfaces.
Read this manual before attempt any installation and operation of the Soft-Starter by following ca refully all safety notices here indicated.
Please follow the safety instructions indicated in this Manual, in the Soft-Starter Manual and/or defined by local regulations.
If personnel injuries or equipment damages can occurs due to motors driven by motor starters, please provide always the required electromechanical safety devices.
If remote control (via serial interface) is used, please take all required precautions to avoid personnel injuries and machine and installations damages.
Failure to comply with these instruction may result in personnel injury and/or equipment damage.
DANGER!
Always disconnect the equipment from the power supply before open it.
ATTENTION!
The electronic boards are fitted with components sensitive to electrostatic discharges. Never touch any electrical component or connector directly. If necessary to do so, touch before the properly grounded metallic frame or use a suitable ground strap.
NOTE!
In general, communication networks are sensitive to interference generated by other equipment. In this case, please follow all recommended instructions.
3
INTRODUCTION 2
2.1 ABOUT THIS
MANUAL
This Manual describes how to install, start-up, operate and identify problems related do the serial interface of WEG Soft ­Starters.
For more information, training or services, please contact:
WEG Service:
WEG AUTOMAÇÃO
Tel. (0800) 475767
Fax: (047) 372-4020
NOTE!
If you need information or services, please make available following data:
þ model of WEG product; þ serial number and manufacturing date as indicated on
WEG product nameplate;
þ version of installed software.
2.2 ABOUT WEG
PROTOCOL
The main purpose of the serial network communication is the physical connection of several equipment to one or more masters connected to this network through only one or two pair of wires:
Master
MESTRE
PC, CLP, etc.
Slave 1
ESCRAVO 1
(inverter)
(conversor)
Slave 2
ESCRAVO 2
(inverter)
(conversor)
. . .
Slave n
ESCRAVO n
(inverter)
(conversor)
n <= 30
WEG Soft-Starters are fitted with control software for the transmission/reception of data through the serial interface to enable the data reception sent by the master and the data sending requested by the same.
2 INTRODUCTION
4
The transfer rate is 9.600Bps, following an exchange protocol, type question/answer, meeting ISO 1745 standard for the data transmission in code.
The master is able to realize the following operations related to each WEG equipment connected to the network:
þ Identification:
Network number;
Soft-Starter type (model);
Software version.
þ Commands:
general enabling/disabling;
error reset.
þ Status Recognition:
enabling/disabling;
in acceleration;
at rated voltage;
in deceleration;
in error.
þ Parameter Reading or Changing.
Typical examples of WEG network use:
Supervisory monitoring at the same time several variables of WEG Soft-Starters;
PLC controlling the operation of several WEG Soft­Starters WEG in an industrial process.
NOTE!
WEG protocol is the same for all WEG equipment, but the logic command words, the basic variables and the parameters can differ among equipment.
5
RS-485
COMMUNICATION INTERFACES 3
3.1 RS-485 INTERFACE
The physical connection between WEG Soft-Starters is performed according to one of the standards below:
þ RS-232 point to point, up to 10m (32.8 ft); þ RS-485 multipoint, with the use of the MIW-02 serial
interface module, with galvanic insulation, up to 1000m (3280 ft).
For the serial communication of the Soft-Starters at WEG network.
WEG Network
þ The interface allows the interconnection of up to 30 WEG
Soft-Starters to one master, attributing to each WEG equipment one address (1 to 30) that has to be set.
þ In addition to these 30 addresses, two additional
addresses are at disposal to perform special tasks:
Address 0: all WEG Soft-Starters are inquired, independently of its address. On order to prevent short­circuits in the interface lines, only one Soft-Starter can be connected to the network (point-to-point).
Address 31: a command can be transmitted to all Soft­Starters on the network simultaneously, without acceptance recognition.
3 COMMUNICATION INTERFACES
6
þ List of addresses and corresponding ASCII characters:
Address ASCII Address ASCII
0 @ 16 P 1 A 17 Q 2 B 18 R 3 C 19 S 4 D 20 T 5 E 21 U 6 F 22 V 7 G 23 W 8 H 24 X
9 I 25 Y 10 J 26 Z 11 K 27 [ 12 L 28 \ 13 M 29 ] 14 N 30 ^ 15 O 31 _
þ The connection between the network participants is
realized through a pair of wire.
þ The signal levels are according to EIA STANDARD RS -
485 with differential receivers and transmitters.
NOTE!
WEG SSW-05 Soft-Starter is only fitted with the RS-232 serial interface, thus requiring the use of a MIW-02 serial interface module, when a RS-485 serial interface is applied.
Module Item WEG
MIW-02 417100543
NOTE!
If master is fitted with only one RS-232 standard serial interface, you have to apply the serial MIW-02 interface module, RS-232/RS-485, if fitted with RTS signal, Request To Send. If the Master is not fitted with the RTS signal, you must apply a module that is able to generate the RTS signal.
For more details, contact WEG.
7
COMMUNICATION INTERFACES 3
3.2 RS-232 INTERFACE
For the point-to-point communication with WEG Soft-Starters.
þ In this case we have the connection of a Master to a Soft-
Starter WEG.
þ The logical levels meet EIA STANDARD RS-232C that
determines the use of balanced signals.
þ Use a connection cable for the RS-232 interface.
3.2.1 RS-232 Electrical Characteristics
þ RS-232:
Standard: EIA Standard RS-232C.
Transmission speed: 9.600Bps.
Max. Cable length: 10 m (32.8 ft).
þ Receiver:
Max. Input voltage: ± 25V; Input resistance: > 3K Level 1 (MARK): < -3V; Level 0 (SPACE): > +3V.
þ Transmitter:
Current limitation: ~ 10mA; Output voltage at level 1: < -7V (RL = 3K); Output voltage at level 0: > +7V (RL = 3K).
3.2.2 Cares with RS-232
þ Ensure that the interface is not isolated against the
internal electronics of the equipment to which is connected.
þ Thus you must plan carefully the wiring location by
separating it at least 10 cm (0.33 ft) from the power wiring.
þ It is also recommended to install the master as near as
possible to RS-232 serial interface of WEG Soft-Starter.
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