WEG SSW-06.0480, SSW-06.0312, SSW-06.0365, SSW-06.0412, SSW-06.0604 User Manual

...
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Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com
Serie: SSW-06 Software:version1.3X
0899.5579 E/6
SOFT-STARTER MANUALSSW-06
It is very important to check if the Soft-Starter Software is the same as mentioned above.
12/2006
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Summaryof Revisions
The tablebelowdescribes therevisions made to this manual.
Revision Description Section
1 FirstEdition ­2 General Revision ­3 General Revision ­4 New Software Version ­5 Implementation of the following current: 412A, Chap 3
480A, 604A, 670A, 820A, 950A, 1100A and 1400A. and 10
New software version with: braking methods 3, 4, 6
FWD/REVandJog. and 8
P140 was changed. E73 was eliminated.
E71 and E76 were changed.
6 General Revision -
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Summary
Quick Parameter Reference,
Fault and Status Messages
I Parameters..................................................................................... 09
II FaultMessages.............................................................................. 17
III OtherMessages............................................................................. 17
CHAPTER 1
Safety Notices
1.1 Safety Notices inthe Manual.......................................................... 18
1.2 Safety Notice on the Product.......................................................... 18
1.3 PreliminaryRecommendations ....................................................... 19
CHAPTER 2
General Information
2.1 About this Manual .......................................................................... 20
2.2 SoftwareVersion............................................................................. 20
2.3 Aboutthe Soft-Starter SSW-06....................................................... 20
2.4 Soft-StarterSSW-06Identification .................................................. 23
2.5 ReceivingandStorage .................................................................... 25
CHAPTER 3
Installation and Connection
3.1Mechanical Installation ..................................................................... 26
3.1.1EnvironmentConditions .............................................................. 26
3.1.2Dimensions of the Soft-StarterSSW-06...................................... 26
3.1.3MountingSpecifications.............................................................. 27
3.1.3.1 Mounting inside a Panel .................................................... 28
3.1.3.2Mounting on a surface ....................................................... 30
3.2 Electrical Installation......................................................................... 31
3.2.1PowerTerminals ......................................................................... 32
3.2.2Locationof thePower/ Grounding, Control Connectionsand
Fan VoltageSelection ................................................................ 36
3.2.3RecommendedPower/GroundingCables ................................... 38
3.2.4AC InputConnection ................................................................... 39
3.2.4.1 Power Supply Capacity ..................................................... 40
3.2.4.2RecommendedFuses ....................................................... 40
3.2.5OutputConnection...................................................................... 41
3.2.5.1StandardThree-WireConnection(P150=0=Inactive).......... 41
3.2.5.2InsideDelta Motor Connection(P150=1=Active) ............... 42
3.2.6Grounding Connections .............................................................. 43
3.2.7Fan Connection and Selection of Fan Voltage ............................ 44
3.2.8Signaland Contro Connections .................................................. 45
3.2.9RS-232,X2SerialCommunicationConnection........................... 48
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Summary
3.2.10RS-485,XC8 IsolatedSerialCommunication
Board Connection .................................................................... 48
3.2.11 XC6FieldbusCommunicationBoard Connection ...................... 48
3.3RecommendedSet-Ups.................................................................... 48
3.3.1Recommended Set-ups by Keypad(HMI) Command
with Isolating Contactor. Notes in 3 .3. ....................................... 50
3.3.2Recommended Set-ups by Keypad(HMI) Command
withCircuit-breaker.Notes in 3.3................................................ 50
3.3.3Recommended Set-ups withCommandviaTwo-wire
Digital Inputs. Notesin 3.3. ........................................................ 51
3.3.4RecommendedSet-upswithCommand viaThree-wire
Digital Inputs. Notesin 3.3. ........................................................ 51
3.3.5RecommendedSet-upswithCommand viaThree-wire
DigitalInput and Inside Delta Motor Connection. Notes in 3.3
and3.2.5.2. ................................................................................ 52
3.3.6RecommendedSet-upswithCommand viaThree-wire
DigitalInput or Serial Communication. Notes in 3.3. .................. 52
3.3.7RecommendedSet-upswithCommand viaThree-wire
DigitalInput or Fieldbus Communication. Notes in 3.3. .............. 53
3.3.8 RecommendedSetup withCommandvia DigitalInputs and
directionofrotation ..................................................................... 53
3.3.9 RecommendedSetup withCommandvia DigitalInputs and
ReverseBraking ......................................................................... 54
3.3.10Recommended Setup with Commandvia Digital Inputsand
Optimal Braking ....................................................................... 54
3.3.11Recommended SetupwithCommand viaDigitalInputsand
DC-Braking............................................................................... 55
3.3.12Recommended Setup with Commandvia Digital Inputsand
External By-pass Contactor ..................................................... 55
3.3.13 Symbols ................................................................................... 56
3.4 EuropeanDirectivesforElectromagneticCompatibility
Requirementsfor installation .......................................................... 57
3.4.1Installation .................................................................................. 57
CHAPTER 4
Keypad (HMI) Operation
4.1 Descriptionof the Keypad (HMI-SSW-06) ..................................... 59
4.2 Useof the Keypad (HMI) ................................................................ 61
4.2.1KeypadUse for Soft-StarterSSW-06 Operation ......................... 61
4.2.2HMI Display-Signalingindications............................................... 62
4.2.3ParameterViewingand Programming......................................... 63
CHAPTER 5
Start-up
5.1 Power-upPreparation ..................................................................... 65
5.2 InitialPower-up............................................................................... 66
5.3 Start-up........................................................................................... 73
5.3.1 Start-upOperationviaKeypad(HMI)-
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Summary
Typeof Control:VoltageRamp .................................................. 74
CHAPTER6
Detailed Parameter Description
6.1 Access and Read-OnlyParameters - P000 to P099 ...................... 77
6.2 RegulationParameters - P100 toP199 ..........................................82
6.3 ConfigurationParameters-P200 to P299....................................... 91
6.4 Communication Parameters - P300to P399 .................................. 104
6.5 Motor Parameters - P400 to P499.................................................. 106
6.6 SpecialFunction Parameters - P500 to P599................................. 107
6.7 Protection Parameters - P600 to P699........................................... 113
CHAPTER7
Applications and Programming
7.1Applicationsand Programming ......................................................... 121
7.1.1Startingby VoltageRamp (P202=0)............................................ 123
7.1.2 Startingby Current Limit (P202=1)..............................................124
7.1.3StartingbyCurrentRamp (P202=4) ............................................ 125
7.1.4StartingbyCurrentRamp (P202=4) ............................................ 126
7.1.5StartingwithPump Control (P202=2) .......................................... 127
7.1.6Starting with TorqueControl(P202=3)......................................... 129
7.1.6.1Loads with constant torque (P202=3 and P120=1 point) .... 130
7.1.6.2 Loads with high initial torque (P202=3 and P120=3 points) 130
7.1.6.3Loads with constant torque and Sspeed curve
(P202=3 and P120=3 points) ............................................. 131
7.1.6.4Loads withquadratic torqueand Sspeed curve
(P202=3 and P120=2 points) ............................................. 131
7.1.6.5Loadswith quadratic torqueand linear speedcurve
(P202=3 and P120=3 points) ............................................. 132
7.1.6.6Loads withquadratic torqueand higherinitial torque
(P202=3 and P120=3 points) ............................................. 132
7.1.6.7Hydraulic pump load type (P202=3).................................... 133
7.2Protectionsand Programming .......................................................... 136
7.2.1ThermalClasses......................................................................... 136
7.2.1.1 Suggestions about thermal class setting............................ 136
7.2.1.2Example of how toprogram the Thermal Class .................. 137
7.2.1.3Time reductionwhenchanging from cold starting
to hot starting ..................................................................... 138
7.2.1.4ServiceFactor .................................................................... 138
CHAPTER8
Diagnosis and Troubleshooting
8.1 Faults and Possible Causes ............................................................. 139
8.2Troubleshooting ................................................................................ 143
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Summary
8.3ContactingWEG Telephone/Fax/E-mailfor Contact (Servicing)........ 143
8.4PreventiveMaintenance .................................................................... 144
8.4.1CleaningInstructions .................................................................. 145
8.5 Spare Parts List ................................................................................ 145
CHAPTER 9
Options and Accessories
9.1Remote Keypad (HMI)and Cables.................................................... 146
9.2RS-485for theSoft-StarterSSW-06 ................................................. 148
9.2.1RS-485 Communication Kit for theSSW-06 ............................... 148
9.2.2OptionalMIW-02 Module ............................................................ 149
9.3 Fieldbus Communication Kits ........................................................... 149
9.3.1Fieldbus DeviceNet CommunicationKit for the SSW-06............. 149
9.3.2Fieldbus Profibus DP Communicationkit for the SSW-06 .......... 150
CHAPTER10
Technical Specifications
10.1 CurrentsandRatingsAccordingto Ul508 ....................................... 151
10.2 Currentsand Ratings for IP55,IV PoleWeg Motor ......................... 152
10.3 PowerData..................................................................................... 153
10.4 Electronics/Programming Data....................................................... 153
10.5 MechanicalData............................................................................. 155
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9
SSW-06- QUICK PARAMETER REFERENCE
QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES
Software:V1.3X Application: Model: SerialNumber: PersonResponsible: Date: / / .
I.Parameters
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
P000 Access Parameter 0 to 999 0 - 77
READONLY PARAMETERS P001 to P099
P001 Soft-Starter Current 0 to 999.9 - % 78
(%In of the Soft-Starter)
P002 Motor Current (%In of the Motor) 0 to 999.9 - % 78 P003 Motor Current 0 to 9999.9 - A 78 P004 Power Supply Voltage 0 to 999 - V 78 P005 Network Frequency 0 to 99.9 - Hz 78 P006 Soft-Starter Status 0=rdy - ready - - 78
1=Sub - Sub 2=Exx - Error 3=ruP - Run Up 4=FuLL- Full Volt. 5=PASS - By-pass 6=ECO - Reserved 7=rdo - Run Down 8=br - Braking 9=rE- FWD/REV 10=JOG-JOG 11=dly- Delay P630 12=G.di - Gen. Disable
P007 Output Voltage 0 to 999 - V 79 P008 Power Factor 0 to 1.00 - - 79 P009 Motor Torque (% Tn of the Motor) 0 to 999.9 - % 79 P010 Output Power 0 to 6553.5 - kW 79 P011 Apparent Output Power 0 to 6553.5 - kVA 79 P012 Digital InputStatusDl1 to Dl6 0 = Inactive - - 80
1 = Active
P013 Status RL1, RL2 and RL3 0 = Inactive - - 80
1 = Active
P014 Last Fault 03 to 77 - - 81 P015 Second Previous Fault 03 to 77 - - 81 P016 Third Previous Fault 03 to 77 - - 81 P017 Fourth Previous Fault 03 to 77 - - 81 P023 Software Version X.XX - - 81 P030 Current of Phase R 0 to 9999.9 - A 81 P031 Current of Phase S 0 to 9999.9 - A 81 P032 Current of Phase T 0 to 9999.9 - A 81 P033 R-S Line Voltage 0 to 999 - V 81 P034 S-T Line Voltage 0 to 999 - V 81 P035 T-RLine Voltage 0 to 999 - V 81
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SSW-06- QUICK PARAMETER REFERENCE
10
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
P042 Time Powered 0 to 65530 - h 81 P043 TimeEnabled 0 to 6553 - h 82 P050 MotorThermal Protection Status 0 to 250 - % 82 P085 FieldbusCommunication Board Status 0=Off - - 82
1=Board Inactive 2=Board Active and Offline 3=Board Active and Online
REGULATION PARAMETERS P100TO P199 Voltage Ramp
P101 Initial Voltage(% Un of the motor) 25 to 90 30 % 82 P102 Acceleration Ramp Time 1 to 999 20 s 83 P103 Deceleration Voltage Step 100=Inactive 100=Inactive % 84
(% Un of the motor) 99 to 60
P104 DecelerationRampTime 0=Inactive 0=Inactive s 84
1 to 299
P105 End Deceleration Voltage 30 to 55 30 % 84
(% Un of the Motor)
Current Limit
P110 CurrentLimit 150 to 500 300 % 84
(%In of the Motor current)
P111 Initial Current for the Current Ramp 150 to 500 150 % 85
(% In of the Motor)
P112 Time for the Current Ramp 1 to 99 20 % 85
(% of P102)
Torque Control
P120
(1)
Starting Torque Characteristics 1=Constant 1=Constant - 86
2=Linear 3=Quadratic
P121 Initial StartingTorque (% Tn of Motor) 10 to 400 30 % 87 P122 End Starting Torque(% Tn of Motor) 10 to 400 110 % 87 P123 MinimumStartingTorque 10 to 400 27 % 87
(% Tn of the Motor)
P124 Time for the Minimum Start Torque 1 to 99 20 % 87
(% of P102)
P125
(1)
Stopping Torque Characteristics 1=Constant 1=Constant - 88
2=Linear 3=Quadratic
P126 End Stop Torque(% Tn of the Motor) 10 to 100 20 % 88 P127 MinimumStopTorque 10 to 100 50 % 89
(% Tn of the Motor)
P128 Time for the Minimum StopTorque 1 to 99 50 % 89
(% of P104)
Pump Control
P130
(1)
PumpControl 0=PumpI 0=PumpI - 89
1=PumpII
By-pass
P140
(1)
External By-pass Contactor 0=Inactive 0=Inactive - 89
1=Active
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11
SSW-06- QUICK PARAMETER REFERENCE
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
Inside Delta
P150
(1) (2)
Inside Delta Motor Connection 0=Inactive 0=Inactive - 90
1=Active
CONFIGURATION PARAMETERS P200 to P399
P200 Password 0=Inactive 1=Active - 91
1=Active
P201
(2)
Language Selection 0=Portuguese To be defined - 91
1=English by the user 2=Spanish 3=German
P202
(1)
Type of the Control 0=Voltage Ramp 0=Voltage Ramp - 91
1=Current limiting 2=PumpControl 3=Torque Control 4=CurrentRamp
P204
(1)
Load/Save Parameters 0=Not use 0=Not use - 94
1=Not use 2=Not use 3=ResetP043 4=Not use 5=Loads Factory Default 6=Not use 7=Loads User Default 1 8=Loads User Default 2 9=Not use 10=Saves User Default 1 11=Saves User Default 2
P205 Display Default Selection 0=P001 2=P003 - 95
1=P002 2=P003 3=P004 4=P005 5=P006 6=P007 7=P008
P206 Auto-Reset Time 0=Inactive 0=Inactive s 95
1 to 600
P215
(1)
Keypad Copy Function 0=Inactive 0=Inactive - 96
1=SSWHMI 2=HMISSW
P218 LCD Display Contrast Adjust. 0 to 150 127 - 97
Local/Remote Definition
P220
(1)
Local/Remote Source Selection 0=Always Local 2=HMI(L) - 97
1=Always Remote 2=HMI(L) 3=HMI(R) 4=DI4toDI6 5=Serial(L) 6=Serial(R) 7=Fieldbus(L) 8=Fieldbus(R)
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SSW-06- QUICK PARAMETER REFERENCE
12
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
P229
(1)
LocalStatusCommand Selection 0=KeysHMI 0=KeysHMI - 97
1=DigitalInputs DIx 2=Serial 3=Fieldbus
P230
(1)
RemoteStatusCommandSelection 0=KeysHMI 1=DIxTerminals - 97
1=DigitalInputs DIx 2=Serial 3=Fieldbus
P231
(1)
FWD/REVSelection 0=Not used 0=Not used - 98
1=By Contactor 2=JOGOnly
Analog Outputs
P251 AO1 (0 to 10)V Output Function 0=Not used 0=Not used - 99
1= Current (%In of the SSW) 2=Input Voltage (%Un of the SSW) 3=Output voltage (%Un of the SSW) 4=Power Factor 5=ThermalProtection 6=Power (in W) 7=Power (in VA) 8=Torque (%Tn of Motor) 9=Fieldbus 10=Serial
P252 AO1 Analog Output Gain 0.000 to 9.999 1.000 - 99 P253 AO2 (0 to 20)mA or (4 to 20)mA 0=Not used 0=Not used - 99
Output Function 1= Current (%In of the SSW)
2=Input Voltage (%Un of the SSW) 3=Output voltage (%Un of the SSW) 4=Power Factor 5=ThermalProtection 6=Power (in W) 7=Power (in VA) 8=Torque (%Tn of the Motor) 9=Fieldbus 10=Serial
P254 AO2 Analog Output Gain 0.000 to 9.999 1.000 - 99 P255 AO2 Analog Output Selection 0=0 to 20 0=0 to 20 mA 99
1=4 to 20
Digital Inputs
P264
(1)
DI2Digital InputFunction 0=Not Used 2= Reset - 100
1=Stop (Three-Wire) 2=Reset
P265
(1)
DI3Digital InputFunction 0=Not Used 0=Not used - 100
1=GeneralEnable 2=Reset
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13
SSW-06- QUICK PARAMETER REFERENCE
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
P266
(1)
DI4Digital InputFunction 0=Not Used 0=Not Used - 100
1=FWD/REV 2=Local/Remote 3=NoExternalFault 4=JOG 5=Brake Off 6=Reset
P267
(1)
DI5Digital InputFunction 0=Not Used 0=Not used - 101
1=FWD/REV 2=Local/Remote 3=NoExternalFault 4=JOG 5=Brake Off 6=Reset
P268
(1)
DI6Digital InputFunction 0=Not used 0=Not used - 101
1=FWD/REV 2=Local/Remote 3=No external Fault 4=JOG 5=Brake Off 6=Reset 7=MotorThermistor
Digital Outputs
P277
(1)
RL1 Relay Function 0=Not used 1=Running - 102
1=Running 2=Fullvoltage 3=External By-pass 4=FWD/REV-K1 5=DC-Brake 6=NoFault 7=Fault 8=Fieldbus 9=Serial
P278
(1)
RL2 Relay Function 0=Not used 2=FullVoltage - 102
1=Running 2=Fullvoltage 3=External By-pass 4=FWD/REV-K2 5=DC-Brake 6=NoFault 7=Fault 8=Fieldbus 9=Serial
P279
(1)
RL3 Relay Function 0=Inactive 6=NoFault - 102
1=Running 2=Fullvoltage 3=External By-pass 4= Not used 5=DC-Brake 6=NoFault
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SSW-06- QUICK PARAMETER REFERENCE
14
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
7=Fault 8=Fieldbus 9=Serial
Soft-Starter Data
P295
(1)(2)
SSW Rated Current 0=10A 11=312A According to A 103
1=16A 12=365A Soft-Starter 2=23A 13=412A Rated Current 3=30A 14=480A 4=45A 15=604A 5=60A 16=670A 6=85A 17=820A 7=130A 18=954A 8=170A 19=1100A 9=205A 20=1411A 10=255A
P296
(1) (2)
Rated Voltage 0=220/575V According to V 103
1=575/690V Soft-Starter
Voltage
PARÂMETROS DE COMUNICAÇÃO SERIAL P300 a P399
P308
(1)(2)
Soft-Starter Address on the Serial 1 to 247 1 - 104 Communication Network
P309
(1)(2)
FieldbusCommunication 0=Inactive 0=Inactive - 104 BoardEnabling 1=Profibus-DP
(1 Inputs and 1 Outputs) 2=Profibus-DP (4 Inputs and 4 Outputs) 3=Profibus-DP (7 Inputs and 7 Outputs) 4=DeviceNet (1 Inputs and 1 Outputs) 5=DeviceNet (4 Inputs and 4 Outputs) 6=DeviceNet (7 Inputs and 7 Outputs)
P312
(1)(2)
Protocol Type and Serial 1=Modbus-RTU 1=Modbus-RTU 104 Communication Transfer Rate (9600bps, no parity) (9600bps,
2=Modbus-RTU no parity) (9600bps, odd) 3=Modbus-RTU (9600bps, even) 4=Modbus-RTU (19200bps, no parity) 5=Modbus-RTU (19200bps, odd) 6=Modbus-RTU (19200bps, even) 7=Modbus-RTU (38400bps, no parity) 8=Modbus-RTU (38400bps, odd)
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15
SSW-06- QUICK PARAMETER REFERENCE
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
9=Modbus-RTU (38400bps, even)
P313 Serialand FieldbusCommunication 0=Inactive 0=Inactive 104
ErrorActions (E28, E29 and E30) 1=Disable
2=GeneralEnable 3=Changes to Local
P314
(1)
TimeoutTime for Serial 0 to 999 0= Inactive s 105 CommunicationTelegramReception
P315
(1)
Read Parameter via Fieldbus 1 0 to 999 0 - 105
P316
(1)
Read Parameter via Fieldbus 2 0 to 999 0 - 105
P317
(1)
Read Parameter via Fieldbus 3 0 to 999 0 - 105
MOTOR PARAMETERS P400 to P499
P400
(1)
Rated Motor Voltage 0 to 999 380 V 106
P401
(1)
Rated Motor Current 0.0 to 1500 20 A 106
P403
(1)
Rated Motor Speed 400 to 3600 1780 rpm 106
P404
(1)
Rated Motor Power 0.1 to 2650 75 kW 106
P405
(1)
Motor Power Factor 0 to 1.00 0.89 - 106
P406
(1)
Service Factor 0 to 1.50 1.00 - 106
SPECIAL PARAMETERS P500 to P599 Braking
P500
(1)
Braking Methods 0=Inactive 0=Inactive - 107
1=Reverse Braking 2=OptimalBraking 3=DC-Braking
P501 BrakingTime 1 to 299 10 s 110 P502 Braking Voltage Level 30 to 70 30 % 110 P503 Braking End Detection 0=Inactive 0=Inactive - 110
1=Automatic
JOG
P510
(1)
Jog 0=Inactive 0=Inactive - 111
1=Active
P511 Jog Level 10 to 100 30 % 111
Kick Start
P520
(1)
Kick Start TorquePulse 0=Inactive 0=Inactive - 112 (according to P202) 1=Active
P521 Kick StartPulseTime 0.1 to 2 0.1 s 112 P522 Kick Start Voltage Pulse Level 70 to 90 70 % 112
(% Un of the Motor)
P523 Kick Start Current Pulse Level 300 to 700 500 % 112
(% In of the Motor)
PROTECTION PARAMETERS P600 to P699 Voltage Protection
P600
(1)
Undervoltage (% Un of the motor) 0 to 30 20 % 113
P601
(1)
ImmediateUndervoltageTime 0=Inactive 1 s 113
1 to 99
P602
(1)
Overvoltage (% Un of the motor) 0 to 20 15 % 113
P603
(1)
ImmediateOvervoltageTime 0=Inactive 1 s 113
1 to 99
P604
(1)
Voltage Imbalance Between Phases 0 to 30 15 % 114 (% Un of the motor)
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SSW-06- QUICK PARAMETER REFERENCE
16
Parameter Description Adjustable Range
Factory
Unit
User´s
Page
Setting Setting
Notes presented on quick parameter description:
(1) This parameter can only be changed with the motor stopped. (2) This parameter does not change when factory defaults are loaded (P204=5).
P605
(1)
PhaseVoltage ImbalanceTime 0=Inactive 1 s 114
1 to 99
Current Protection
P610
(1)
Immediate Undercurrent 0 to 99 20 % 114 (% In of the motor)
P611
(1)
ImmediateUndercurrentTime 0=Inactive 0=Inactive s 114
1 to 99
P612
(1)
Immediate Overcurrent 0 to 99 20 % 114 (% In of the motor)
P613
(1)
ImmediateOvercurrentTime 0=Inactive 0=Inactive s 114
1 to 99
P614
(1)
Current Imbalance between Phases 0 to 30 15 % 115 (% In of the motor)
P615
(1)
Current Imbalance Between 0=Inactive 1 s 115 PhaseTimes 1 to 99
P616
(1)
Undercurrent before Closing 0=Inactive 1=Active - 115 of Internal By-pass 1=Active
P617 Motor Overcurrent before By-pass 0=Inactive 1=Active - 115
1=Active
Phase Sequence
P620
(1)
RST Phase Current Sequence 0=Inactive 0=Inactive - 115
1=Active
Interval between Starts
P630 Interval of Time after Stop 2 to 999 2 s 115
Motor Thermal Protection
P640
(1)
MotorProtection Thermal Class 0=Inactive 5=25 6=30 - 117 of Motor Protection 1=5 6=30
2=10 7=35 3=15 8=40 4=20 9=45
P641
(1)
Auto-Reset of thermal Memory 0=Inactive 0=Inactive s 120
1 to 600
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17
SSW-06- QUICK PARAMETER REFERENCE
II.FaultMessages
III.OtherMessages
Display Description Page
E03 Undervoltage, Phase Fault or Phase 139
Unbalancing
E04 Overtemperature at the Power Assembly 139 E05 Motor Overload 139 E06 ExternalFault(DI) 139 E10 Copy Function Fault 139 E15 Motor is not Connected or SCRs in Short-circuit 139 E16 Overvoltage 139 E24 ProgrammingError 140 E28 Timeoutin the Telegram Reception 140 E29 FieldbusCommunication is Inactive 140 E30 Fieldbus Board is Inactive 140 E31 HMIConnectionFault 140 E32 Motor Overtemperature (DI) 140 E41 Self-Diagnosis Fault 140 E62 StartLimitingTime 140 E63 Locked Rotor 140 E65 Undercurrent 141 E66 Overcurrent 141 E67 Inverted Phase Sequence 141 E70 Undervoltage at the Electronics 141 E71 Bypass Contact is Open 141 E72 Overcurrent before By-pass Contact 141 E74 CurrentImbalance 141 E75 Frequency of Supply Line 141
out of Permitted Range
E76 Undercurrent before By-pass 141 E77 Bypass Contact is closed or SCRs in Short-circuit 141
For more details see table 8.1 in chapter 8.
Display Description
rdy Soft-Starter is ready to be enabled
ruP Soft-Starter is enabled according to “ramp up” FuLL Soft-Starter is enabled at “full voltage” PASS Soft-Starter is enabled with “By-pass”
rdo Soft-Starter is enabled according to “ramp down”
br Soft-Starter is enabled according to “braking”
rE Soft-Starter is enabled according to “reversing” JOG Soft-Starter is enabled according to “jog” Sub Soft-Starter under voltage fault
Exx Soft-Starter fault
dly Soft-Starter esperando o tempo após parada "delay"
G.di Soft-Starter com desabilita geral "general disable"
ECO Reserved
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18
SAFETY NOTICES
ThisManualcontainsallnecessaryinformationforthecorrectinstallation andoperationof theSSW-06 Soft-Starter. TheSSW-06 InstructionManualhasbeenwrittenforqualifiedpersonnel with suitable training or technical qualifications to operate this type of equipment.
The following Safety Notices will be used in this Manual:
DANGER!
IftherecommendedSafetyInstructionsarenotstrictlyobserved,serious orfatal injuries of personnel and/or equipmentdamage canoccur.
ATTENTION!
Failure to observe the recommended Safety Procedures can lead to materialdamage.
NOTE!
ThecontentofthisManualsuppliesimportantinformationforthecorrect understandingofoperationandproperperformanceof theequipment.
1.1 SAFETYNOTICES INTHEMANUAL
1.2 SAFETYNOTICESON THEPRODUCT
Thefollowingsymbolsmaybeattachedtotheproduct,servingasSafety Notices:
High Voltages
Componentsaresensitivetoelectrostatic discharge.Donot touch them without following proper grounding procedures.
Mandatory connection to ground protection (PE)
Shield connection to ground
CHAPTER 1
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CHAPTER 1 - SAFETY NOTICES
19
NOTE!
In this Manual,qualified personnelare defined as people that are trained to:
1. Install, ground,power-up and operate the SSW-06 according tothis Manual and the local required safety procedures;
2. Use of safety equipment according to the local regulations;
3. Administer First Aid Treatment.
DANGER!
Always disconnect the main power supply before touching any electrical component associated to the SSW-06 Soft-Starter. High voltages and spinningparts (fans) may bepresent even after switching offthe power supply.Wait atleast3minutes forthecomplete dischargeof the capacitors. Always connect the equipment frame to the protection earth (PE) in the appropriateplacefor this.
ATTENTION!
All electronic boards have components that are sensitive to electrostatic discharges.Nevertouchanyoftheelectricalcomponentsorconnectorswithout followingpropergroundingprocedures.If necessarytodoso,touchtheproperly groundedmetallic frame oruse asuitable groundstrap.
NOTE!
Soft-StarterSSW-06can interfere with other electronicequipment.Inorder to reduce this interference, adopt the measures recommended in Section 3 “Installation”.
NOTE!
Readthisentiremanualcarefullyandcompletelybeforeinstallingor operating theSoft-StarterSSW-06.
Do not apply high voltage (High Pot) test on Soft-Starter SSW-06!
If this test is necessary, contact the manufacturer
DANGER!
Only qualified personnel should plan or implement the installation, start-up, operationandmaintenanceofthisequipment.Personnelmustreviewthisentire Manualbefore attemptingto install,operateortroubleshootthe SSW-06. These personnel must follow all safety instructions included in this Manual and/ordefined by local regulations. Failuretocomply with these instructionsmayresultin personnel injuryand/or equipmentdamage.
1.3 PRELIMINARY RECOMMENDATIONS
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20
GENERAL INFORMATION
This chapter defines the contents and purpose of this manual and describes the main characteristics of the SSW-06 Soft-Starter. Identification of theSSW-06, receiving and storage requirements are alsoprovided.
This Manual is divided into 10 Chapters, providing information to the user on how to receive, install, start-up and operate the Soft-Starter SSW-06.
Chapter1- Safety Notices; Chapter2- GeneralInformation;ReceivingandStoringoftheSSW-06; Chapter3- InformationaboutInstallationandConnectionofthe
Soft-Starter SSW-06 power and control circuit), how to
installoptionsandrecommended drives; Chapter4- Using the Keypad(HumanMachineInterface - HMI); Chapter5- Information about runningandstepsto befollowed; Chapter6- Detailed description of all Soft-StarterSSW-06
programmingparameters; Chapter7- Information andsuggestions on how to program the
types of control and protections Chapter8- InformationaboutDiagnosticsandTroubleshooting,
cleaninginstructionsandpreventivemaintenance; Chapter9- SW-06 Soft-Starteroptionaldevices; Chapter10- Tables and technical informationabout the powerlines
of the Soft-Starter SSW-06; ThisManualprovidesinformationforthe correctuseof theSoft-Starter SSW-06.Duetothevarious functionsoftheSoft-StarterSSW-06many differentmodesof operation are possible. As the Soft-Starter SSW-06 can be applied in several ways, it is impossible to describe here all application possibilities, neither can WEG assume anyresponsibility when the Soft-Starter SSW-06 is not used according to this Manual. No part of this Manual maybe reproduced in any form, without written permissionfrom WEG.
It is important to notethe Software Version installed in the Soft-Starter SSW-06,sinceitdefinesthefunctionsandtheprogrammingparameters ofthe Soft-Starter.This Manualrefers to theSoftwareversion indicated on the inside cover.For example, the Version1.0X applies to versions
1.00to1.09,where“X”isa variablethatwillchangeduetominorsoftware revisions. TheSoftware Versioncan be readthe ParameterP023.
TheSoft-StarterSSW-06 is ahigh performance Drive that permitsthe start Control of three-phase AC induction motors. The Soft-Starter SSW-06 prevents mechanical shocks on the load and current peaks in the supply line. Amongthe maincharacteristicsofthisproductis itslineandconnection fault detection capacity thus enabling the customer tochose the best way of protectinghis the motor,such as:
2.1 ABOUTTHISMANUAL
2.2 SOFTWARE VERSION
2.3 ABOUTTHE SOFT-STARTER SSW-06
CHAPTER 2
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CHAPTER2 - GENERALINFORMATION
21
Programmableprotections againstlineundervoltageand
overvoltage,andlinephaseimbalance;
Thermal class maybeprogrammedup toClass45for largemotors.
The thermal memory is saved on EEPROM even in case of an electronic supplyfault.
Specialfunctions such as:
Displayof the number ofhours,runningtime,supplyvoltagephase,
motor current per phase, motor current in amperes, motor current asa%oftheSoft-StarterSSW-06ratedcurrentandtheratedcurrent asa %of the motorcurrent, statusof the digital inputs and outputs;
Setting sequence after reset to factory default;Veryflexibleselectionof start/stopcontroltype,enablingthefollowing
selections: VoltageRamp, Constant Current Limitingor by Ramp, PumpControland Constant,LinearorQuadraticTorqueControl;
TotallyflexibleTorque Control providingveryhighperformancefor
themost demanding applications;
Possibility of using all digital inputs, digital outputs and analog
outputsas remote PLCvia Fieldbuscommunication;
Possibilityof monitoringthepowersupplyvoltagemeasurementsin
aPLC networkvia Fieldbus communication.
Control Hardware:
Keypad, referred to as the Human Machine Interface (HMI) with
Liquid-CrystalDisplayandeasyprogramming.Faultconditionscan bedisplayedinseveral languages.
32Bit Microprocessor calculates the True rms voltage and current;Measurementof thevoltage and current inthe three phases;Isolated digitalinput for the motor PTC;Fieldbus boards and RS-485 as options.
Power Hardware:
Compact size;Power Supply input and output connections:
Models85A to 820A- Input through the top andoutput through the bottom of the SSW-06.Models 950A to 1400A - Input and output throughthe bottom.
Easy assembly and maintenance services;Measurements of heat sink temperature in models 255A to 820A
through two thermostats:One thermostat to switch-on the internal fansand the otherto monitorover-heating.
Soft-Starter SSW-06 can be coupled to the motor by a standard
connection or an inside delta motor connection without requiring optionaldevices.
Incorporated By-pass contactor makes the Soft-Starter SSW- 06 (85Ato 820A):
More resistantto supply line oscillations after starting;Save energy that would be dissipated through the thyristors after
thestart,thus reducingthenumberoffansrequiredfor controlpanel cooling.
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CHAPTER2 - GENERALINFORMATION
22
Figure 2.1 - Soft-Starter SSW-06 block diagram
Three-Phase
Power Supply
CONTROL BOARD
Control Supply
DigitalInputs
Serial
Interface
RS-232
Serial
Interface
(optional)
RS-485
Fieldbus
(optional)
ProfibusDP
DeviceNet
Analog Outputs
DigitalOutputs
Programmable
Analog Outputs
AO1 and AO2
Programmable DigitalOutputs
RL1...RL3
Programmable
DigitalInputs
DI1...DI6
PC,PLC,MFW,
Super Drive,
ModBUS-RTU
PC,PLC
Three-Phase
Motor
Output
Voltage
Input Voltage
Current
Supply
POWERBOARD
HMI
(Remote)
HMI
(1)
(1)
(1)
CPU
PE
PE
(1) Models 950, 1100 and 1400 do not have an internal By-pass contactor.
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CHAPTER2 - GENERALINFORMATION
23
2.4 SOFT-STARTER SSW-06 IDENTIFICATION
Figure 2.2 - Soft-Starter SSW-06 nameplate
LocationofSoft-Starter SSW-06 nameplate:
Figure 2.3 - Detail of the Soft-Starter SSW-06 nameplate
VER DETALHE "A"
X
FRONTAL
A
VISTA DE X
SSW-06 Model
Input Data (Voltage, Number of
Phases, Current, Frequency)
Output Data (Voltage, Number
of Phases, Current)
Control Power Supply Data
(Voltage, Frequency)
SerialNumber
Software
Version
Hardware
Revision
Manufacturing
Date
View Detail A
Identificationnameplate
of the SSW-06
(Internal Cover)
FRONT VIEW VIEWX
WEGItem
Number
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CHAPTER2 - GENERALINFORMATION
24
Rated
Output
Current:
0085=85A
0130=130A
0170=170A
0205=205A
0255=255A
0312=312A
0365=365A
0412=412A
0480=480A
0604=604A
0670=670A
0820=820A
0950=950A
1100=1100A
1400=1400A
Thee-phase
Power
Supply
Power Supply
Voltage:
2257=
(220 to 575)V
Manual
Language:
P= portuguese
E=English
S=Spanish
G=German
Human-
Machine
Interface
(Keypad):
Blank =
standard
SI= without
keypad
HOW TO SPECIFY THE SSW-06 MODEL:
SSW-06 0023 T 2257 P O _ _ _ _ _ _ Z
Special
Software:
Blank =
standard
S1=Special
Software
Special
Hardware:
Blank =
standard
H1 = 115V
Ventilation
(Model950A)
H2 = 230V
Ventilation
(Models
950A,1100A
and1400A)
Soft-Starter
SSW-06
WEG Series
End of
Code
NOTES!
The option field (S or O) defines if the Soft-Starter SSW-6 is a standard version or if it is equipped with any optional devices. If the standard version is
required, the code ends here. The model number alwayshas the letter Z at the end. For example:
SSW060085T2257ESZ = StandardSoft-StarterSSW-06 with current of 85Aand 220V to 575V with Manual in English.
If there are accessories, the spaces must be filled out in the correct sequence until the code ends with the letter zero.
Thestandard productis defined as described here:
Degreeof protection:IP00from 85Ato1400A
Human-Machine-Interface: HMI-SSW06 (withLCDandLEDdisplays).
Obs.: The communication kits are optional, see chapter 9.
Options:
S=Standard
O=with options
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CHAPTER2 - GENERALINFORMATION
25
2.5 RECEIVINGAND STORAGE
The SSW-06 is supplied in packaging according to the model:
-Models 85A to 205A in a cardboard box;
-Models255A to 365Ain a cardboard boxover a woodenbox;
-Models 412A to 1400A ina woodenbox. The outside of the packing container has a nameplate that is identical tothaton the Soft-StarterSSW-06.Pleasecheck if thenameplatedata matches the ordered data. Themodels upto 205A must be placedand opened on atable with the helpof two or more people,open thebox, remove thefoam protection andremoveSoft-StarterSSW-06. Themodels up to 205Amust be placed and openedonatablewiththe helpof twoor more persons. Open the box, remove the foam protection and remove Soft-Starter SSW-06 with the help of two or more persons. Models greater than 255A must be openedon the floor. Open the box and,removetheboltsthatfastentheSoft-StarterSSW-06 onthepallet. The Soft-Starter SSW-06 must be handled with a hoist. Check if:
The Soft-Starter SSW-06 nameplate data matches the purchase
order;
Theequipmenthas not beendamagedduring transportation.If any
problem is detected, contact the carrier immediately.
If the Soft-StarterSSW-06is notto be installedimmediately, storeit
within its original cardboard boxin a clean and dry room (Storage temperaturesbetween - 10°C(14ºF)and65°C(149ºF)).
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26
CHAPTER 3
3.1 MECHANICAL INSTALLATION
INSTALLATION AND CONNECTION
Thischapterdescribestheelectricandmechanic installationprocedures of the SSW-06 Soft-Starters. The orientations and suggestions must befollowedfor correct productfunctioning.
3.1.1Environment Conditions
The location of the Soft-Starter SSW-06 installation is an important factorto assure good performance andhigh product reliability. Forproperinstallationof theSSW-06Soft-Starter,wemakethefollowing recommendations: Avoiddirectexposuretosunlight,rain,excessivehumidityor marine
environment;
Gases or explosive or corrosiveliquids;Excessive vibration, dust or metallic and/or oil particles in the air.
Allowed Environment Conditions:
Temperature: 0ºC to 55ºC (32ºF to 131ºF) – Rated conditions for
models 85A to 820A; 0ºC to 40ºC (32ºF to 104ºF) – Ratedconditions for models950A to 1400A. 2%CurrentreductionforeachdegreeCelsiusabovethespecification in the ratedconditions.
RelativeAir Humidity:5% to 90%, non-condensing.MaximumAltitude:1000m ( 3,300 ft) - rated conditions.
From1000mto4000m(3,300ftto13,200ft)-with1%currentreduction foreach100m(330ft)above1000m(3,300ft).
Degree of Pollution:2 (accordingto UL508).
Water,condensationor conductivedust/particlesare notallowedin the air.
3.1.2 Dimensionsof the
Soft-StarterSSW-06
ExternaldimensionsandmountingholesfollowFigure3.1andTable3.1.
Figure 3.1 - Dimensional Drawings of the Soft-Starter SSW-06
A
W
D
C
B
D2
H
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CHAPTER3 - INSTALLATIONANDCONNECTION
27
Model
Height Width Depth.
A B C D2
Mounting
Weight
Degree of
H W D
mm mm mm mm
screw
Kg
Protection
mm mm mm
(in) (in) (in) (in)
mm
(lb)
(in) (in) (in)
(in)
SSW-06.0085 370 132 244 75 350 28.5 8.5 M5 8.5
IP00
SSW-06.0130 (14.57) (5.20) (9.61) (2.95) (13.78) (1.12) (0.33) (1/4") (18.74) SSW-06.0170 440 223 278 150 425 36.5 5.9 M6 18.5 SSW-06.0205 (17.32) (8.78) (10.94) (5.91) (16.73) (1.44) (0.23) (1/4") (40.79) SSW-06.0255 550 370 311 200 527.5 84.8 10 M6 39.5 SSW-06.0312 (21.65) (14.57) (12.24) (7.87) (20.77) (3.34) (0.39) (1/4") (87.08) SSW-06.0365 SSW06.0412 650 369.5 347 200 627.5 84.75 11.25 M6 55.0 SSW06.0480 (25.59) (14.55) (13.67) (7.87) (24.7) (3.33) (0.44) (1/4") (121.27) SSW06.0604 SSW06.0670 795 540 357.12 250 775 145 10 M8 120.0 SSW06.0820 (31.3) (21.26) (14.06) (9.84) (30.51) (5.71) (0.39) (5/16") (264.60) SSW06.0950 894.5 568.2 345.15 400 810 84.1 10 M8 107.0
(35.22) (22.37) (13.59) (15.75) (31.89) (3.31) (0.39) (5/16") (235.93) SSW06.1100 1234.8 685 432.94 500 1110 92.5 15 M8 217.5 SSW06.1400 (48.61) (26.97) (17.04) (19.68) (43.7) (3.64) (0.59) (5/16") (479.59)
Table 3.1 - Installation Data with dimensions in mm (in)
At least the spaces around the soft-starter must be left open for the installation of the SSW-06 Soft-Starter, according to Figure 3.2, as follows.The dimensions of each space are described intable 3.2.
InstalltheSoft-Starter SSW-06inthe verticalpositionaccordingtothe followingrecommendations:
1) Install the SSW-06 Soft-Starteron a flat surface;
2)Donot place heat sensitivecomponentsontopof theSSW-06 Soft­Starter;
ATTENTION!
If the Soft-Starters are installed one next to the other, use minimum distance B. WhenaSoft-Starterisinstalledontopof another,useminimum distance A+Candavoidto the Soft-Starterabovethe hotairthatcomesfrom the Soft-Starterbelow.
ATTENTION!
Foreseeindependentconduits or electroducts for physicallyseparating the signal, control and power conductors (see item 3.2, electrical installation).
3.1.3 Positioning / Fixing
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CHAPTER3 - INSTALLATIONANDCONNECTION
28
Figure 3.2 - Free spaces for cooling
CAY
B
B
Table 3.2 - Recommended free spaces
Air Flow Outlet
Air Flow Inlet
A
mm(in)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90) 150 (5.90)
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950 SSW-06.1100 SSW-06.1400
B
mm(in)
30 (1.18)
30 (1.18)
30 (1.18)
30 (1.18)
30 (1.18)
30 (1.18)
100 (3.93)
C
mm(in)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90)
150 (5.90) 150 (5.90)
Y
mm(in)
50 (1.96)
50 (1.96)
50 (1.96)
50 (1.96)
50 (1.96)
50 (1.96) 50 (1.96)
WhentheSoft-StarterSSW-06areinstalledinpanelsor closedmetallic boxes, adequate cooling is required to ensure that the temperature aroundtheinverterwillnotexceedthemaximum allowedtemperature. See Dissipated Power in the table 3.4.
3.1.3.1Mounting insideaPanel
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CHAPTER3 - INSTALLATIONANDCONNECTION
29
Use the minimum recommended panel dimensions and its cooling requirements:
Table 3.3 - Panel Dimensions and Cooling Requirements
Table 3.4 - Power losses for panel fan dimensioning
NOTE!
Thefans abovearerecommended fordutiesof 10starts/hourwith3 x In oftheSoft-Starterduring30s.
Power Losses
In the
eletronics
Fan Power
Total Power losses in
the SCRs in Full
Voltage
Average power
losses-10 starts/h
3xln@30s
Total average power
losses-10 starts/h
3xIn@30s
Model
W W W W W
SSW-06.0085 33 - 0 = By-pass 76.5 109.5 SSW-06.0130 33 - 0 = By-pass 117.0 150.0 SSW-06.0170 33 - 0 = By-pass 153.0 186.0 SSW-06.0205 33 - 0 = By-pass 184.5 217.5 SSW-06.0255 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 229.5 320.5
SSW-06.0312 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 280.8 371.8
SSW-06.0365 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 328.5 419.5
SSW-06.0412 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 370.8 461.8
SSW-06.0480 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 432.0 523.0
SSW-06.0604 33
58
528mA@110Vac 264mA@220Vac
0 = By-pass 543.6 634.6
SSW-06.0670 33
87
396mA@110Vac 972mA@220Vac
0 = By-pass 603.0 723.0
SSW-06.0820 33
87
396mA@110Vac
1391mA@220Vac
0 = By-pass 738.0 858.0
SSW-06.0950 33
160
727mA@110Vac 955mA@220Vac
3420 427.5 3898.0
SSW-06.1100 33
210
955mA@220Vac 3960 495.0 4533.0
SSW-06.1400 33 210 955mA@220Vac 5040 630.0 5703.0
CoolingCFM
(m3/min)
-
-
-
-
-
1757.30 (49.80)
1757.30 (49.80)
2648.44 (75.00)
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950
SSW-06.1100
SSW-06.1400
PanelDimensions
Width Hiegth Depth
mm(in) mm (in) mm(in)
600 1200 400
(23.62) (47.24) (15.75)
600 (23.62) 1600 (63.00) 600 (23.62)
600 2000 600
(23.62) (78.74) (23.62)
600 2000 600
(23.62) (78.74) (23.62)
800 2000 600
(31.50) (78.74) (23.62)
800 (31.50) 2000 (78.74) 600 (23.62)
800 2000 600
(31.50) (78.74) (23.62)
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CHAPTER3 - INSTALLATIONANDCONNECTION
30
Thetotal power lossescan be determinedthroughthe equationbelow:
where: Pe = power losses at the electronics (W) tc = working cycle time (s) Ip = start current (A) tp = start time (s) In = current at rated duty(A), with By-pass In=0 tr = rated duty time (Full Voltage) (s) Ptd = total power losses (W)
Figure 3.3 - Soft-Starter SSW-06 working cycle for
power loss determination
Ptd
tc
trInVtpIpVtcPe

)32.1()32.1()(
The figure 3.4 shows the installation of the Soft-StarterSSW-06 on a mountingplate.
3.1.3.2 MountingonaSurface
Figure 3.4 - Mounting procedures for the SSW-06 on a flat surface
P(W)
I(A)
Ip
0
tp
tr
tc
Pe
In
t(s)
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CHAPTER3 - INSTALLATIONANDCONNECTION
31
First install and partiallytighten the mountingbolts, inagreement with figures3,1 and 3,4and table3.1,then installthe Soft- StarterSSW-06 and tighten the mouthing bolts.
Figure 3.5 - Procedures for HMI removal and front cover
opening of the control connections
3.2 ELECTRICAL INSTALLATION
DANGER!
TheSoft-StarterSSW-06cannotbeusedasanemergencystopdevice.
DANGER!
Be sure that the AC input power is disconnected before making any terminalconnections.
ATTENTION!
The information belowwill be a guide to achieve a proper installation. Also follow all applicable local standards for electrical installations. Provideatleasta 0.25m(10in)spacebetweenthe sensitiveequipment andwiring from the Soft-Starter SSW-06, andthe cables betweenthe Soft-StarterSSW-06andthemotor.Example:PLC,temperaturewiring, thermocouple cables, etc.
Figure 3.6 - Standard power/grounding connections
R/1L1
S/3L2
T/5L3
Circuit-breaker
Line
Fuses
T S R
U/2T1 PEV/4T2 W/6T3
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CHAPTER3 - INSTALLATIONANDCONNECTION
32
The power connection terminals can be of different sizes and configurations,dependingontheSoft-StarerSSW-06modelasshown in Figures 3.8 and 3.9. Terminals: R / 1L1, S / 3L2and T / 5L3 :AC supply line U / 2T1, V / 4T2 and W /6T3: Motor connection.
3.2.1 PowerTerminals
U/2T1 V/4T2 W/6T3 PE
R/1T1 S/3T2 T/5T3
PE
Figure 3.7 - Power/Grounding connections for inside delta motor
connection
R/1L1
S/3L2
T/5L3
Circuit-breaker
Line
Fuses
T S R
*Dimensions in mm (in)
a) Models: 85A and 130A
Figura 3.8 a) - Maximum tightening torque for power connection
79.5
(3.13)
25
(0.98)
24.5
(0.96)
20
(0.79)
30.6
(1.20)
20
(0.79)
39
(1.54)
39
(1.54)
27
(1.06)
InputTerminal Power
Stell M6 (6x)
OutputTerminal
Power
79.5
(3.13)
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CHAPTER3 - INSTALLATIONANDCONNECTION
33
*Dimensions in mm (in)
b) Models: 170A and 205A
Figura 3.8 b) c) – Power terminals
55.3
(2.18)
56.3
(1.30)
56.3
(1.30)
39.5
(1.56)
InputTerminal
Power
OutputTerminal
Power
40
(1.57)
Stell M8 (6x)
20
(0.79)
29.4
(1.16)
112
(4.41)
20
(0.79)
132
(5.20)
35
(1.38)
30
(1.18)
80
(3.15)
59.8
(2.35)
41
(1.30)
63.5 (2.50)41(1.30)
63.5
(2.50)
41
(1.30)
InputTerminal
Power
OutputTerminal Power
Stell M10 (12x)
179.5 (7.07)
179.5 (7.07)
25
(0.98)
25
(0.98)
*Dimensions in mm (in)
c) Models: 225A, 312A, 365A, 412A, 480A and 604A
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CHAPTER3 - INSTALLATIONANDCONNECTION
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d) Models: 670A and 820A
23.9
(0.94)
120
(4.72)
95
(3.74)
60
(2.36)
85
(3.35)
InputTerminal Power
OutputTerminal Power
Stell M12 (12x)
214.3 (8.44)
25
(0.98)
25
(0.98)
60
(2.36)
85
(3.35)
60
(2.36)
29.7
(1.17)
214.3 (8.44)
*Dimensions in mm (in)
e) Models: 950A
*Dimensions in mm (in)
22
(0.87)
66.1
(2.60)
51.7
(2.04)
49.5
(1.95)
53.4
(2.10)
156
(6.14)
22
(0.87)
156
22
(0.87)
50
(1.97)
Output Bus Bar Power
22
(0.87)
14
(0.55)
212.2
(8.35)
98.8
(3.89)
49.7
(1.96)
110.3
(4.34)
49.7
(1.96)
100
(3.94)
110.3
(4.34)
49.7
(1.96)
Input Bus Bar
Power
40
(1.57)
20
(0.79)
Figura 3.8 d) e) – Power terminals
Stell M12 (12x)
Stell M10 (6x)
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CHAPTER3 - INSTALLATIONANDCONNECTION
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f) Models: 1100Aand 1400A
*Dimensions in mm (in)
50
(1.97)
89
(3.50)
60.3
(2.37)
58
(2.28)
104.5
(4.11)
163
(6.42)
100
(3.94)
Output Bus Bar
Power
262
(10.31)
129.4
(5.09)
40
(1.57)
158
(6.22)
40
(1.57)
120
(4.72)
158
(6.22)
40.7
(1.57)
Input Bus Bar Power
40
(1.57)
20
(0.79)
Stell M12 (12x)
50
(1.97)
Stell M12 (12x)
163
(6.42)
50
(1.97)
40
(1.57)
20
(0.79)
Figura 3.8 f) – Power terminals
Table 3.5 - Maximum tightening Torque for power connection
Bolt
M6
(1/4")
M8
(5/16")
M10
(3/8")
M10
M12
M12 M12
SSW-06
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950 SSW-06.1100 SSW-06.1400
Torque
Nm(lb.in)
8.3
(74.38)
19
(166.25)
37
(328.12)
37
61
61 61
Bolt
M6
(1/4")
M6
(1/4")
M10
(3/8")
M10
M10
M10 M10
Torque
Nm(lb.in)
8.3
(74.38)
8.3
(74.38)
37
(328.12)
37
37
37 37
Line / Motor Grounding
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3.2.2 Locationof the Power/Grounding, ControlConnections andFanVoltageSelection
Figura 3.9 a) to e) - Location of the Power/ Grounding, Control Connections and Fan Voltage Selection
a) Models 85A and 130A b) Models 170A and 205A c) Models 255A ,312A and 365A
d) Models 412A,480A and 640A
e) Models 670A and 820A
Grounding
Grounding
Grounding
IntputTerminal Power
IntputTerminal Power
IntputTerminal Power
Power
Control
Power
Control
FanSupply
Control
Power
Fan VoltageSelection 110/220V
OutputTerminal Power
OutputTerminal Power
OutputTerminal Power
Control
Power FanSupply
Fan VoltageSelection 110/220V
OutputTerminalPower
Intputterminal Power
Grounding
Control
Power
FanSupply
Fan VoltageSelection 110/220V
Output TerminalPower
Intputterminal Power
Grounding
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Figure 3.9 f) and g) – Location of the Power, Grounding, Control and Selection Connections
Control
Power
FanSupply
IntputTerminal Power
OutputTerminal Power
Control
Power
FanSupply
OutputTerminal Power
IntputTerminal Power
f) Model 950A
g) Models 1100Ato 1400A
Grounding
Grounding
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3.2.3 RecommendedPower/ GroundingCables
Thedescribed specificationsin tables 3,6 and 3,7 arevalid only for the followingconditions: Copper wires with PVC 70°C (158ºF) PVC insulation, for room
temperature of 40°C (104ºF) , installed in perforated and non­agglomeratedconduits
Naked or silvercoaredcopperbusbarswithroundedges and radius
equal to 1 mm with room temperature of 40°C (104ºF) and bus
temperatureof 80°C (176ºF). Obs.: When external By-pass contactors are applied, use the same cablesor busbar applied for the motor connection.
NOTE!
Forcorrect cabledimensioning,consider the installationconditionand themaximum permitted line voltagedrop.
Current
100% In
(A)
85 130 170 205 255 312 365 412 480 604 670 820 950
1100 1400
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950 SSW-06.1100 SSW-06.1400
Cables
(mm²)
25 50 70
95 120 185 240 240 300
2 x 150 2 x 185 2 x 240 2 x 300 4 x 150 4 x 185
Bus
(mmxmm)
12 x 2 20 x 3 20 x 3 20 x 3 25 x 5 25 x 5 25 x 5
30x5 40x5
40x5 40x10 40x10 50x10 60x10 80x10
Grounding
Cables
(mm²)
10 25 35 50 70
95 120 120 150 150 185 240 300
2 x 150 2 x 185
Table 3.6 - Minimum specification of cables and busbars for standard
connection
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CHAPTER3 - INSTALLATIONANDCONNECTION
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Current
100% In
(A) 147 225 294 355 441 540 631 713 831
1046 1160 1420 1645 1905 2424
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950
SSW-06.1100
SSW-06.1400
Line
Cables
(mm²)
70
95 150 185 300 400 500
2 x 185 2 x 240 4 x 120 4 x 150 4 x 185 4 x 240 4 x 300 4 x 500
Line Bus
(mmxmm)
20 x 3 20 x 3 25 x 5 25 x 5 30 x 5 40 x 5 60 x 5 40x10 40x10 50x10 60x10
80x10 100x10 120x10 160x10
Motor
Cables
(mm²)
25 50 70
95 120 185 240 240 300
2 x 150 2 x 185 2 x 240 2 x 300 4 x 150 4 x 185
Motor
Bus
(mmxmm)
12 x 2 20 x 3 20 x 3 20 x 3 25 x 5 25 x 5 25 x 5
30x5 40x5
40x5 40x10 40x10 50x10 60x10 80x10
Grounding
Cables
(mm²)
10 25 35 50 70
95 120 120 150 150 185 240 300
2 x 150 2 x 185
Table 3.7 - Recommended cables for inside delta motor connection
DANGER!
TheAC inputvoltagemust becompatiblewiththeSoft-StarterSSW-06 ratedvoltage.
DANGER!
Providepowersupplydisconnectingswitch.This disconnectingswitch must disconnect the AC input voltage from the Soft-Starter SSW-06, always when required(forinstanceduringmaintenanceservices).
DANGER!
If a disconnect switch or a contactor is inserted in the motor supply line,DO NOT operate these deviceswithrunning motor or when Soft-Starter SSW-06 is enabled.
ATTENTION!
Controlof overvoltageinthe line thatsupplies the Soft-Startermustbe madeusingsurgeprotectionwithavoltageof680 Vac(phasetophase connection) and energy absorption capacity of 40 joules (for models from 85Ato 205A) or 80 joules (for models from 255A to 1400A).
NOTE!
Use wire sizing and fuses as recommended in Table 3.6, 3.7 and 3.9. The connector tighteningtorque is as indicated in Table 3.5. Use 70ºC (158ºF)copper wiresonly.
3.2.4 Connectionof the Power Supplytothe Soft-Starter
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CHAPTER3 - INSTALLATIONANDCONNECTION
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The SSW-06 Soft-Starter is suitable to use in a circuit capable of supplying at most the current (symmetric Arms) established for each model, and, respective voltage (V) according to table 3.8. This, when protected by highspeed semiconductor fuses.
3.2.4.1 Power SupplyCapacity
Standard
Connection
220-575V (kA)
10 10 10 10 18 18 18 30 30 42 42 85 85 85 85
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950 SSW-06.1100 SSW-06.1400
Inside - Delta
Connection
220-575V (kA)
10 18 18 18 30 30 42 42 42 85 85
85 100 100 125
Table 3.8 - Maximum current capacity of the power supply
The fuses to beused in the inputmust be high speed semiconductor fuses with l2t lower of equal to 75% of the SCR value indicated above (A2s). These fuses will protect the SRCs in case of a short-circuit. Normal fuses can also be used, instead of the high speed, which will protect the installationfrom short-circuits, but the SCRs will not be protected.
3.2.4.2 RecommendedFuses
Standard
Connection
In (A)
200 250 450 500 500 500 550 700 900 900
900 1400 1600 1600 2000
Model
SSW-06.0085 SSW-06.0130 SSW-06.0170 SSW-06.0205 SSW-06.0255 SSW-06.0312 SSW-06.0365 SSW-06.0412 SSW-06.0480 SSW-06.0604 SSW-06.0670 SSW-06.0820 SSW-06.0950 SSW-06.1100 SSW-06.1400
Delta - Inside
Connection
In (A)
315 350 500 550 700 700
700 1250 1400 1600 1600 2000 2200 2500 3000
I²t of the SCR
(kA²s)
80
84 245 320 238 238 320
1452 4250 4250 4250
4250 14000 14000 15125
Table 3.9 - Recommended Fuses.
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CHAPTER3 - INSTALLATIONANDCONNECTION
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DANGER!
Powerfactor correctioncapacitorsshouldneverbeinstalledat theoutput of the Soft-Starter SSW-06 (U / 2T1, V / 4T2 and W /6T3).
ATTENTION!
Fortheprotectionsbasedonthe current readingand indicationto work correctly, in case of overloadprotection, the rated current of the motor cannot be lower than30% of the ratedcurrent of the SSW-06 Soft-Starter. It is not recommended to use motors with the load working duty lower than 50% of its rated current.
NOTE!
Use wire sizing and fuses as recommended in Table 3.6, 3.7 and 3.9. The connector tighteningtorque is as indicated in Table3.5. Use 70ºC (158ºF)copper wiresonly.
NOTE!
Soft-Starter SSW-06 is provided with anelectronic protection against motor overload. This protection must be set according to the specific motor. When several motors are connected the same Soft-Starter SSW-06, use individual overload relaysfor each motor.
The SSW-06 Soft-Starter can be connected to the motor in two
ways, according to 3.2.5.1 and 3.2.5.2.
3.2.5 Connectionofthe SSW-06Soft-Starter tothe motor
3.2.5.1 StandardThree-Wire Connection (P150=0=Inactive)
The standard 3 wires connection allows the SSW-06 Soft-Starter line current to be equal to the motor current.
Figure 3.10 - Soft-Starter SSW-06 with standard connection
1/U1
4/U2
2/V1
5/V2
6/W2
3/W1
2/V1
5/V2
1/U1
4/U2
6/W2
3/W1
R S T N PE
R S T N PE
R
U
S
V
W
T
R
U
S
V
T
W
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3.2.5.2 Inside Delta MotorConnection (P150=1=Active)
Inthis kind ofconnection,the SSW-06 Soft-Starterlinecurrent is equal to approximately58% of the rated current of the motor.
Figure 3.11 - Soft-Starter SSW-06 Inside Delta Motor Connection
Figure 3.12 - Soft-Starter SSW-06 Inside Delta Motor Connection - motor
with double delta series connected.
S
S
V
W
R
R
T
T
U
R S T N PE
2/V1
5/V2
6/W2
3/W1
8/V3
11/V4
7/U3
10/U4
12/W4
9/W3
1/U1
4/U2
Figure 3.13 - Soft-Starter SSW-06 Inside Delta Motor Connection - motor
with double delta parallel connected.
1/U1
4/U2
2/V1
5/V2
6/W2
3/W1
R S T N PE
S
S
V
W
R
R
T
T
U
2/V1
5/V2
6/W2 3/W1
8/V3
11/V4
12/W4 9/W3
7/U3
10/U4
1/U1
4/U2
R S T N PE
R
S
W
T
S
R
T
V
U
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ATTENTION!
Fortheconnectioninside the delta of the motor,themotor must have a deltaconnection in the desired voltage.
NOTES!
1) In the motor inside delta connection, the SSW-06 Soft-Starter
connection cables to the power supply, fuses and/or the main contactor must support the rated current of the motor. The motor connection cables to the Soft-Starter and/or the external By-pass contactor connection must support 58% of the rated current of the motor.
2) Due to the presence of high currents and large cable sizes requirements, we also recommend the use of copper busbars for connecting the Soft-StarterSSW-06 to the power supply.
3) During the start of the motor current in relation to the Soft-Starteris
1.50. However in full voltage condition (after the start time of the motor) the current relation is 1.73.
ATTENTION!
Payattentiontotheconnectionofthemotortothe SSW-06Soft-Starter, respecttheconnectiondiagrams shown in thefiguresaboveaccording to the type of motor windings. If it is necessary to change the motor speeddirection,onlyinverttheSSW-06 Soft-Starterconnectionstothe powersupply. Maintainthe electronics turned off during the connectionchanges.
ATTENTION!
Ensurecorrectsettingof Parameter P150 before the motor is switched ON.Soft-StarterSSW-06maybedamaged,whenthisparametersetting is not correct
P150 Action
0 (Inactive) Soft-Starter SSW-06 with standard connection to motor
1 (Active) Soft-Starter SSW-06 inside of the delta motor connection
DANGER!
TheSoft-Starter SSW-06 must begroundedfor safetypurposes(PE). Theearthorgroundconnectionmust complywiththelocalregulations. Forgrounding,usecables withcross sectionasindicatedinTable 3.6. Make the ground connection to a grounding bar or to the general groundingpoint (resistance 10 ohms).
DANGER!
TheACinput for the Soft-StarterSSW-06 must be grounded.
DANGER!
Donotusetheneutralconductorforgroundingpurpose.Useaspecific groundconductor.
ATTENTION!
Do notshare the ground wiring with otherequipment that operate with highcurrents(forinstance,highvoltagemotors,weldingmachines,etc). Whenmorethanoneself-starterSSW-06used,see3.14figure.
3.2.6 GroundingConnections
Table 3.10 - Connection of the Soft-Starter to the motor
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CHAPTER3 - INSTALLATIONANDCONNECTION
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EMI – Electromagnetic interference:
TheSoft-StarterSSW-06isdeveloped to beusedinindustrialsystems (ClassA) as per NormEN60947-4-2. It’s necessary to have a distance of 0,25m (10in) between the Soft­Starter SSW-06and the cablesbetweentheSoft-StarterSSW-07and themotor.Example:PLCwiring,temperaturecontrollers,thermocouple cables, etc.
Grounding the motor frame:
Alwaysgroundthe motorframe. Ground the motor inthe panelwhere the Soft-StarterSSW-06 is installed.The Soft-StarterSSW-06 output wiring to the motor must be laid separately from the input wiring, as well as from thecontrol and signal cables.
Figure 3.14 - Grounding connections for more than one
Soft-StarterSSW-06
Groundingbar Internalto thePanel
Groundingbar Internalto thePanel
3.2.7 FanConnections
Available in models 255A to 820A. The rated voltage of the fans can also be selected.
Figura 3.15 – Selection of the Fan Voltage
X1E
ALIMEN TA ÇÃO VEN TILA DO R
SEL EÇÃO DE T ENSÃO 110 /220 V
ATENÇÃO! SELECIONE A TEN SÃO DOS VENTI LADORES DEACO RDO CO M A TENS ÃO APLICA DA AOS BORNES X1:33 E X1:34
ATTENTION! SELECT THE FAN VOLTAGE IN AC CORDANCE WITHTH E VOLTA GE APPLI ED TO THE TERMINALS X1: 33 AND X1: 34
ATENCION! SELECCIONAR L A TENSIO N DE LOS VENTILA DORES DEACU ERDO C ON LA TE NSION AP LICADA A LOS BORNES X1:33 Y X1:34
!
Voltage Selection 110/220V Fan
Fan Power Supply
Connector X1E pins 33 and 34. More details see figure 3.16.
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3.2.8 SignalandControl Connections
The signal connections (analog outputs) and control (relay inputs and outputs)aremadeontheelectroniccardconnectors. Conectors: CCS6andCPS63 to themodels 85A to 365Aand 950Ato 1400A. CCS6andCPS64to themodels412A to 820A.
NOTE!
The fans are switched on if the heatsink temperature is above 70ºC (158ºF). Do not forget to connect the fan power supplyand select the fan supply voltage for the models higher than 255A.
Conector X1A Description Specifications
1 Phase 2 Neutral
PE Ground
Eletronic Supply
(110 to 230)Vac (-15% to +10%) or (94 to 253)Vac Operation Current: 280nA Max.
Connector X1B Factory Standard Function Specifications
3 DI1 Motor Enable/Disable 4 DI2 Error Reset 5 DI3 Not Used 6 DI4 Not Used 7 DI5 Not Used
5 isolated digital inputs Minimum high level: 18Vdc Maximum low level: 3Vdc Maximum voltage: 30Vdc Input current: 11mA@24Vdc
8 COM Common point of the Digital Inputs
9 COM Common point of the Digital Inputs 10 DGND 0V reference of the 24Vdc source 11 24Vcc Digital Input Supply
Only use for Digital Inputs
12
PTCB
13
PTCA
DI6 - Not Used
Operation: 3k9Release: 1k6 Minimum resistance: 110 PTCB referenced to DGND
Through 249resistor 14 AGND 15 AO1
Input for motor Thermistor
(0 to 10)V, RL 10k (maximum load)
Resolution: 11 bits 16 AGND
17 AO2
Analog Output 1 - Not used
(0 to 20)mA or (4 to 20)mA
RL=500/1%@10V
Resolution: 11 bits
Conector X1C Factory Standard Function Specifications 18 RL1 NA 19 RL1 NA
Relay Output - Run
20 RL2 NA 21 RL2 NA
Relay Output - Full Voltage
22 RL3 NA 23 RL3 C 24 RL3 NF
Relay Output – No Error
Contactor capacity: 1A 24Vac
Conector X1D Description Specifications 25 TERM. 26 TERM.
Over-temperature thermostat
27 TC 1/R VER 28 TC 1/R PRET
Current transformer phase R
29 TC 2/S VER 30 TC 2/S PRET
Current transformer phase S
31 TC 3/T VER 32 TC 3/T PRET
Current transformer phase T
Internal connection of the Soft-Starter
Connector X1E Descrição Specifications 33 Phase 34 Neutral
Fan Supply (from model 255A)
(101 to 127)Vac or (207 to 253)Vac Operation current: see table 3.4
PTC
Nota: NC = Normally Closed Contact
NO = Normally Open Contact C= Common
Figure 3.16 - Control Terminal Description
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Figure 3.17 - Control connector disposition
Figure 3.18 - Connection diagram of the digital inputs using an the auxiliary internal source
Figure 3.19 - Connection diagram of the digital inputs using an external source
For signal and control wire installation, adopt the following procedures:
1) The connections of the SSW-06 digital inputs can be carried out in
severalways.Theycanbesupplied byauxiliaryinternal+24Vdc source byusingthe0V as a common pointorbythe+24Vdcsource.Depending on the application requirements,they can also be supplied by external +24Vdc source , connected to PLCs, by using the 0V as common point or by the +24Vdc source.:
Connector X1B
3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc
Connector X1B
3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc
Connector X1B
3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc
Connector X1B
3 DI1 4 DI2 5 DI3 6 DI4 7 DI5 8 COM 9 COM 10 DGND 11 24Vdc
To be used for grounding of shield of the signal an control cables
XO
X1A
X1B X1C X2
X1D
24Vdc
+
24Vdc
+
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Table 3.11 - Wiring separation distances
Ifthe crossingof these cablesis unavoidable,installthem perpendicu­lar, maintaining a minimum separation distance of 5cm (2 in) at the crossing point.
Connect the shield as shown below:
6) For wiring distances longer than 50m (150ft), it is necessary to use
galvanicisolatorsfor the X1B:3...17signals.
7) Relays, contactors, solenoids or electromagnetic braking coils installednearSoft-Starterscangenerateinterference in the control circuit.Inordertoeliminatethisinterference,connectRCsuppressors inparallelwiththecoilsof ACrelays.Connecta free-wheelingdiode in case of DC relays/coils.
8) When an external keypad (HMI) is used (Refer to Chapter 8), separate the cable that connects the keypad to the Soft-Starter SSW-06 from other cables, maintaininga minimum distanceof 4 in (10cm) betweenthem.
Wiring Length Min. separation distance 30 m (98.4 ft) 10 cm (3.94 in) > 30 m (98.4 ft) 25 cm (9.84 in)
Insulate with tape
Do not ground
Soft-Starter side
Connect to ground
Screw located on the CCS6 board
Figure 3.20 - Shield connection
NOTE!
1) Theauxiliaryelectronicpowersupplyofthe SSW-06 Soft-Starterof
+24Vdc shall only be used for the supply of thedigital inputs.
2) TheSSW-06 Soft-Starter factorydefaultis with thepins 8 and 10 of theX1B connectorswitchedon (wirebridge).
3) Cable cross section(0,5 to 1,5) mm
2;
4) Maximum torque: 0.50 N.m (4.50 ibf.in).
5) X1B wiring must be connected with shielded cables and installed
separately from other wiring (power, control at 110V/220V, etc.), accordingto Table3.11.
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CHAPTER3 - INSTALLATIONANDCONNECTION
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An optional Profibus DP or DeviceNet Communication board can be attached to this connector. For more details see the Profibus DP or DeviceNet Communication Manualof the Soft-StarterSSW-06 and chapter 9.
3.2.11 XC6 Fieldbus CommunicationBoard Connection
Figure 3.21 – X2, XC6 and XC8 Connector
3.3 RECOMMENDED SET-UPS
In this item some suggestive starters are presented, which can be used completelyor in part to elaborate the desired control. The main warnings, for all the suggestive starters, listed below, are relatedinthe diagrams throughtheir respective numbers.
NOTES!
For the protection of all of the electrical installation, the use of fuses or circuit breakers in the main power supply circuit is necessary. The use of high speed semiconductor fuses are not necessary for the functioning of the SSW-06 Soft-Starter, but its use is recommended for the complete protectionof the thyristors.
The transformer “T1” is optional and should be used when the linevoltage is different from the electronics and fan voltage;
To protect the motor against destruction by possible short­circuits in the power circuit of the Soft-Starter SSW-06 use an isolating contactor (K1) orcircuit-breaker (Q1);
3.2.9 RS-232, X2Serial CommunicationConnection
3.2.10 RS-485, XC8 Isolated Serial CommunicationBoard Connection
Thisconnector is usedtomakea standardRS232communicationline betweenthe Soft-Starter SSW-06 and a PC and/orPLC. For more details see the Serial Communication Manual of the Soft-StarterSSW-06.
An optional board of serial communication, standard RS-485 with galvanic insulation, can be attached to this connector. For more details see the Serial Communication Manual of the Soft-StarterSSW-06.
1
2
3
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CHAPTER3 - INSTALLATIONANDCONNECTION
49
ATTENTION!
In the first power-up, in the models of 85A to 365A, if a contactor or a circuit-breaker of insulation of the power supply with under voltage release will not beused, to connecting the control power supply first, programtheminimumnecessaryparametersandonlyafterconnecting the power supply.
X1E(33and34)is onlyavailablein the modelsfittedwithcooling fans;
Forintegralmotor protection the installationof one or more PTC thermistors (PTC at the DI6) or thermostats (external fault at the DI4 to DI6) is recommended;
Remember that when a command via two-wire digital input is used(the switchis normallyopenwith retention), everytime the powersupplyreturns,afteranyfault,themotorstartsimmediately if the switch remains closed;
Incaseofmaintenanceservices,removethepowersupplyfuses or disconnect the power supply, thus ensuring complete equipmentdisconnectionfrom the powersupply;
The emergency stop can be obtained by disconnecting the electronics power supply.
The contactors must be of the same model and must support themotor starting current. For safetyreasons,auxiliarycontacts must be used to keep both contactors from closing at the same time.
Usea digitalinput setto “GeneralEnable” todissable themotor withoutbraking. Useadigitalinputsetto “No Braking”,forsafety reasons, with the possibility of putting a motor stop sensor to disablethe braking.
The use of an external By-passcontactor is optionalfor models 950Ato 1400Athat do not have an internal By-pass contactor. This contactor is alsorecommended, in models withan internal by-passs,foruse in applicationswhere the motor can frequently present a blocked rotor during the full operation cycle.
To maintainthe current indications and protections, when using the external By-pass contactor, it is necessary to place the current transformers in the soft starter output. The current transformers must be placed in the correct positions and directions as indicated.
5
6
4
7
8
9
10
11
12
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CHAPTER3 - INSTALLATIONANDCONNECTION
50
3.3.1 RecommendedSet-upsbyKeypad(HMI)CommandWithIsolatingContactor.
Figure 3.22 - Recommended Set-ups by Keypad (HMI) command with isolating contactor
See note in 3.3
+ t
o
M 3~
PTC
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20
21 22
23 24
RL3
X1C
X1B
Dl1
3
Dl24Dl35Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
P279 =6
P277 =1
P229 =0
P220 =0
3.3.2 RecommendedSet-ups byKeypad(HMI)Command withCircuit-breaker.
Figure 3.23 - Recommended Set-ups by Keypad (HMI) command with circuit-breaker
See note in 3.3
R S
T
PE
Q1
R S T
1 2 PE
33 34
X1E
X1A
18
19
RL1
RL2
20
21 22 23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V1024V
11
PTC B A
12 13
U V W
Fault
T1
Q1 Circuit­breakerwith undervoltage release
Q2
+ t
o
M 3~
PTC
P279 =7
P229 =0
P220 =0
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CHAPTER3 - INSTALLATIONANDCONNECTION
51
3.3.3 RecommendedSet-upswithCommand viaTwo-wireDigitalInputs.
Figure 3.24 - Recommended set-ups with command via two-wire digital inputs
See note in 3.3
+ t
o
M 3~
PTC
R S
T
PE
K1
R S T 1 2 PE
33 34
X1EX1A
18
19
RL1
RL2
20 21
22 23 24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl46Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
Enable
Disabela
P279 =6
P277 =1
P230 =1
P220 =1
6
3.3.4 RecommendedSet-upswithCommandvia Three-wireDigitalInputs.
Figure 3.25 – Recommended set-ups with command via three-wire digital inputs
See note 3.3.
+ t
o
M 3~
PTC
R S
T
PE
K1
R S T
1 2 PE 33 34
X1E
X1A
18 19
RL1
RL2
20
21
22 23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
Enable
Disable
P277 =1
P264 =1
P230 =1
P220 =1
P279 =6
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CHAPTER3 - INSTALLATIONANDCONNECTION
52
3.3.6 RecommendedSet-upswith CommandviaThree-wireDigitalInputorSerial Communication.
Figure 3.27 - Recommended set-ups with command via three-wire digital input or serial
communication
See note 3.3
+ t
o
M 3~
R S
T PE
K1
R S T
1 2 PE
33 34
X1E
X1A
18
19
RL1
RL2
20
21
22 23 24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
Enable
Disable
PTC
X2
PC
Local
Remote
3.3.5 RecommendedSet-ups withCommand viaThree-wire DigitalInputandInside Delta MotorConnection.
Figure 3.26 – Recommended set-ups with command via three-wire digital input and inside
delta motor connection.
See notes 3.3 and 3.2.5.2.
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1E
X1A
18
19
RL1
RL2
20
21 22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
Disable
Enable
PTC
P264 =1
P230 =1
P220 =1
P150 =1
P277 =1
P279 =6
P264 =1
P230 =2
P229 =1
P220 =4
P277 =1
P279 =6
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CHAPTER3 - INSTALLATIONANDCONNECTION
53
3.3.7 RecommendedSet-upswithCommandvia Three-wireDigitalInput or Fieldbus Communication.
Figure 3.28 - Recommended set-ups with command via three-wire digital input or fieldbus
communication
See note 3.3
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20
21
22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
X2
PLC
Local
Remote
Enable
Disable
3.3.8 RecommendedSetupwith Command viaDigitalInputsand directionof rotation.
Figure 3.29 - Recommended Setup with Command via Digital Inputs and direction of rotation.
P264 =1
P230 =3
P229 =1
P220 =4
P277 =1
P279 =6
P264 =1
P231 =1
P230 =1
P220 =1
P266 =1
P277 =4
P278 =4
P279 =6
10
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20
21
22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
Enable
Disable
K2
K2
Direction of
Rotation
See note 3.3
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CHAPTER3 - INSTALLATIONANDCONNECTION
54
3.3.9 RecommendedSetupwith Command viaDigital InputsandReverseBraking
Figure 3.30 - Recommended Setup with Command via Digital Inputs and Reverse Braking.
3.3.10 RecommendedSetupwith Command viaDigitalInputsandOptimalBraking
Figure 3.31 - Recommended Setup with Command via Digital Inputs and Optimal Braking.
P265 =1
P264 =1
P230 =1
P220 =1
P266 =5
P277 =4
P278 =4
P279 =6
P500 =1
P265 =1
P264 =1
P230 =1
P220 =1
P266 =5
P277 =1
P279 =6
P500 =2
10
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20
21
22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
Enable
Disable
K2
K2
Without
Braking
Gen. Enable
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20
21
22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
Enable
Disable
Without
Braking
Gen. Enable
See note 3.3
See note 3.3
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CHAPTER3 - INSTALLATIONANDCONNECTION
55
3.3.11 RecommendedSetupwithCommand via DigitalInputsand DC-Braking
Figure 3.32 - Recommended Setup with Command via Digital Inputs and DC-Braking.
3.3.12 RecommendedSetup withCommandvia DigitalInputsandExternalBy-passContactor
Figure 3.33 - Recommended Setup with Command via Digital Inputs and External By-pass
Contactor.
P265 =1
P264 =1
P230 =1
P220 =1
P266 =5
P277 =1
P279 =6
P500 =3
P278 =5
P264 =1
P230 =1
P220 =1
P140 =1
P277 =1
P278 =3
P279 =6
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20 21
22
23
24
RL3
X1C
X1B
Dl1
3
Dl2
4
Dl3
5
Dl4
6
Dl5
7
COM 8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
Enable
Disable
K2
Without
Braking
Gen. Enable
K2
+ t
o
M 3~
R S
T
PE
K1
R S T
1 2 PE
33 34
X1EX1A
18
19
RL1 RL2
20 21
22
23
24
RL3
X1C
X1B
Dl13Dl24Dl35Dl46Dl57COM
8 9
0V 10
24V 11
PTC B A
12 13
U V W
Fault
T1
K1
PTC
Enable
Disable
K2
K2
X1D
2728293031
32
Red
Black
Black
Red
Black
Red
See note 3.3
See note 3.3
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CHAPTER3 - INSTALLATIONANDCONNECTION
56
Electrical connection between two signal
ConnectionTerminals
Coil - Relay,Contactor
Normally Open Contact (NO)
Indicatorlight
Circuit-breaker (opens under load)
Resistor
Capacitor
3.3.13Symbols
Fuse
Thyristor/SCR
Three-phase Motor
Emergency Button
Transformer
N.O. Contact (with retention)
Normally Closed (NC) Push-button
Normally Open (NO) Push-button
Circuit-breaker with under voltage release
M
3~
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CHAPTER3 - INSTALLATIONANDCONNECTION
57
3.4.1 Installation
The SSW-06 series Soft-Starters were designed considering all the safety and electromagnetic compatibility aspects. SSW-06 Soft-Starters donot haveanyintrinsic functionif theyare not connected to other components (for example, with a motor). For this reason, the basic product does not have the CE label indicating conformity with the electromagneticcompatibilitydirective. The SSW-06 attends all the requirements of the electromagnetic compatibilitydirective (89/336/EEC),as defined byProduct Standard EN60947-4-2(2000)+A1(2002)-“low-voltageswitchgear andcontrol- gearpart4.2:AcSemi-conductorMotorcontrollersandStarters”specific standardfor drives. The conformity of all the SSW-06 series is based on tests of some representative models. A Technical Construction File (TCF) was checked and approved by acompetent body.
3.4 EuropeanDirectivesfor Electromagnetic CompatibilityRequirements forinstallation.
To installtheSoft-Starter(s)inconformitywiththeEN60947-4-2standard, it is necessary to attend the following requirements:
1) The cables used for control (inputs and outputs) and signal wiring must be armored or installedin metallic electroducts (conduits) or inmetallic channelwith equivalent attenuation.
2) It is indispensable to follow the recommendations for earthing presented in this manual.
3) Models 85Ato1400ASSW-06Soft-Startersare classifiedfor usein “ClassA”, individual usewith no need of external filters or armored powercables.
Description of the conducted emission classes according to StandardEN60947-4-2 (2000)+ A1 (2002):
- Class B: residential environment (first environment), unrestricted distribution
- ClassA: industrialenvironment(secondenvironment),unrestricted distribution.
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59
KEYPAD (HMI) OPERATION
ThisChapter describes the operationof the standardKeypad (HMI)of theSoft-StarterSSW-06, providingthefollowinginformation:
General Keypad (HMI) Description;Use of the Keypad;Soft-StarterSSW-06Parameters organization;Parameterprogramming;Descriptionof the StatusIndicators.
ThestandardSoft-StarterSSW-06 Keypadhasonereadoutdisplays:a LED readout with a 4 digit, seven-segmentdisplay and al LCD display withtwo lines of 16 alphanumericcharacters.Therearealso4indicator LED’s and 8 keys.Figure4.1 shows the front view of theKeypad and indicates the position of the readouts, keys and status LED’s.
Functionsof the LED Display:
Shows error and messages status (see Parameter, Error and State MessageQuick Reference),the parameternumber or its context.The unit display (to the right) indicates the unit of theindicated variable.
AcurrentUVoltageHfrequencyBlankotherparameters
NOTE!
When the indication is equalor higher than 1000 (Aor U), thevariable unit will not be indicated (ex.: 568.A, 999.A, 1000,1023, etc.)
NOTE!
When the indicationishigherthan9999(inA, for instance), thenumber corresponding to ten thousand will not be displayed (Ex.: 12345Awill beread as 2345A).Thecorrect indicationwillbe displayed only on the LCD display.
4.1 DESCRIPTIONOFTHE KEYPAD (HMI-SSW06)
CHAPTER 4
Figure 4.1 - SSW-06 HMI
GreenLED "Remote"
Green LED "Local"
LCD-Display
LED´sDisplay
Green LED "Forward"
Red LED "Reverse"
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CHAPTER4- KEYPAD(HMI)OPERATION
60
Operation of the Man Machine Interface (MMI) keys:
Starts (Enable) the motor (start). Stops(Disables)the motor (stop).
Also resets the Soft-Starter after a fault has occurred. Togglesthe LED displaybetween the parameter numberand itsvalue
(position/content). Increasesthe number of theparameter orthevalue of the parameter. Decreasesthenumberofthe parameter or the valueof theparameter. Reversesthe directionof motorrotationbetweenForward/Reverse Togglesbetweenthis LOCAL or REMOTEmodes of operation.
Functionsof the LCD Display:
The LCD Display shows the parameter number and its value simultaneously, without the need of pressing the key. It also providesa brief descriptionof eachparameter and also the units (A, Hz,V,s, %) when necessary. It also provides a brief description of the fault code and inverter status.
Local and Remote Led Functions:
Soft-Starter in Local Mode:
GreenLedon and RedLed Off.
Soft-Starter in Remote Mode:
GreenLedOff andRed Led on.
DirectionofRotation (FWD/REV) LED Functions:
Notimplemented in this Software Version
Speed
ON
OFF
FLASHING
Forward
Forward
Reverse
Figure 4.2 - Direction of Rotation (FWD / REV) LED´s
0
FWD / REV Command(key)
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CHAPTER4- KEYPAD(HMI)OPERATION
61
The keypad is used for programming and operating the Soft-Starter allowingthe followingfunctions:
Indication of the Soft-StarterSSW-06 statusand main operation
variables;
Fault indications;Viewingand programming of thesetable parameters;Soft-Starter SSW-06 operation (via keys , and ).
4.2 USE OF THE KEYPAD
4.2.1 Keypadusefor Soft-StarterSSW-06 Opertation
Allfunctionsrelatingtothe Soft-StarterSSW-06 operation(Start,Stop, Increment,Decrement,JOG-Local/Remotecondition)canbeperformed throughthe Keypad.Allkeypadkeysareenabledwhenthe LocalMode has been selected. All these functions can be executed individually throughdigitalinputs.For this,allparametersrelatedtothesefunctions andto thecorrespondinginputs must be programmed.
Operation of the Man Machine Interface (HMI) keys:
When programmed (P220 = 2 or 3), it selects the command source, changingbetween "Local” and “Remote”.
When programmed (P229 = 0 (key , “ Local” condition) and/or P230 = 0 ( key , “Remote condition”).
Starts the motor viaAccelerationRamp. (motor accelerates according to acceleration ramp and load characteristics).
Stops the motorvia DecelerationRamp. (motor deceleratesaccording todeceleration ramp and stops). It resets the Soft-Starterafter a fault trip (always active).
Reversesthemotor directionof rotation. Enabled when P220 = 2 (Keypad LOC), P229 = 0 (HMI Key), Local Mode, P231 = 1 (By Contactor) orP231 = 2 (JOG Only). Enabledwhen P220 = 3 (Keypad REM), P230 = 0 (HMI Key),Remote Mode, P231 = 1 (By Contactor) orP231 = 2 (JOG Only).
When P231 = 1(ByContactor),changesthemotordirectionofrotation via contactor, if the contactors are connect at the input power supply and P277 = 4 (FWD/REV-K1)and P278 =4 (FWD/REV-K2). When P231 = 2 (JOG Only), changes the motor direction of rotation onlyto the Jog function. Contactors are not required.
Enabledwhen P510 = 1 (Active). When the Jog key is pressed, it accelerates the motor to the Jog frequencyconform themotor directionof rotation.When theJogkeyis released,the motor decelerates andstops. When the Jog key is pressed, it accelerates the motor to the Jog frequencyaccording tothe motor direction of rotation.
Themotormustbe disabledandtheSoft-StarterSSW-06is withGene­ralEnable.
Performs the JOG function when pressed. Any DIx programmed for GeneralEnablemust be closed(and the SSW-06 mustbe stopped)to enableJOG function.
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CHAPTER4- KEYPAD(HMI)OPERATION
62
Soft Star ter
Ready
Soft-Starter Status:
Soft-Starter is readyto beenabled
Soft-Starteris operatedviaaccelerationramp “rampup”
Soft-Starter is operated at “fullvoltage”
Soft-Starteris operatedwithenabled By-pass.
SoftStart. Status P006=ramp up
SoftStart. Status P006=full voltage
SoftStart. Status P006 =byp ass
ParametersP001toP099areonlyReadParameters.Thefirstparameter tobedisplayedwhentheSoft-Starterispowered-up,canbeprogrammed at P205.
4.2.2 HMIDisplay-Signaling indications
P205 Parameter to be displayed first 0 P001 (Motor current %In of the Soft-Starter) 1 P002 (Motor current %In of the Motor) 2 P003 (Motor current) 3 P004 (Line voltage) 4 P005 (Line Frequency) 5 P006 (Soft-Starter Status) 6 P007 (Output Voltage) 7 P008 (Power Factor)
Table 4.1 - Parameter initially shown in the displays
SoftStart. Status P006=run down
Soft-Starteris operatedvia decelerationramp
“rampdown”
Soft-Starterwithfault
SoftStart. Status P006 =Exx
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CHAPTER4- KEYPAD(HMI)OPERATION
63
7 Segment Display is flashing: The display flashes inthe following conditions:
trying to change a parameter value when it is not allowed;Soft-Starterin Faultcondition (Refer to Chapter 7 - Diagnosisand
Troubleshooting)
All Soft-Starter settings are made through the parameters. The parameters are shown on the display with the letter P followed by a number: Example(P101):
4.2.3 Parameter viewingand programming
Init. Volt Start P101=30%
101=ParameterNumber
Eachparameteris associatedtoanumericalvalue(parametercontent), thatcorrespondstoan optionselectedamongtheoptionsavailablefor thisparameters.
The values of the parameters define the Soft-Starter programming or the value of a variable (and.g. current, frequency, voltage). For Soft­Starter programming youshouldchangethe parameter(s) content(s).
Press the key
Use the keys and
ACTION
DISPLAYHMI LED
DESCRIPTION
DISPLAY HMI LCD
Soft Star ter
Ready
Motor Current P000 =0.0%
Init. Volt Start P101=30%
Selectthe desired parameter
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CHAPTER4- KEYPAD(HMI)OPERATION
64
Press the key
Use the keys and
Press the key
ACTION
DISPLAYHMI LED
DESCRIPTION
DISPLAY HMI LCD
Numeric value associatedto the parameter
(4)
Sets the new desired value.
(1) (4)
(1) (2) (3)
Init. Volt Start P101=30%
Init. Volt Start P101=35%
(1) For parameters that can be changed with the motor running, the
Soft-Starterwillusethenewvalueimmediatelyafter it hasbeenset. Forthe parametersthatcanbe changedonlywiththemotorstopped, the Soft-Starterwill use this new set value only after the key is pressed.
(2) By pressing the key after the reprogramming, the new
programmedvaluewillbe savedautomaticallyandwillremainstored untilanew value isprogrammed.
(3) If the last value programmed in the parameter is not functionally
compatible with other parameter values already programmed, an E24-ProgrammingError-willbedisplayed.Exampleofprogramming error: Programming two digitalinputs (DIx) withthesame function.Refer to Table4.2 for the list of programming errors that will generate an E24 ProgrammingError.
(4) Toallowthe reprogramming ofany parameter valueit is necessary
tochangeparameterP000 tothepasswordvalue.Thefactorydefault password value is 5. Otherwise you can only read the parameter valuesandnotreprogramthem. For more details see P000 description in Chapter 6.
Twoor more parameters between P266 and P268 equal to 1 (LOC/REM) Twoor more parameters between P266 and P268 equal to 2 (LOC/REM) (P202 = 2 and P520 = 1) if there is pump control with kick start (P202 = 3 and P520 = 1) if there is torque control with kick start (P150 = 1 and P500 = 3) if there is DC-Braking with Delta Inside
Table 4.1 - Incompatibility between Parameters - E24
Init. Volt Start P101=35%
E24 - Programming Error
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65
The Soft-Starter SSW-06 shall be installed according to Chapter 3 ­Installation.Ifthedriveprojectisdifferentfromthetypicalrecommended drives, the steps below mayalso followed.
DANGER!
Disconnect theAC input power before making anyconnections.
1) Check all connections:
Check if the power, grounding and control connections are correct andwell tightened.
2) Clean the inside of the Soft-Starter SSW-06:
Removeall shipping materialfrom theinside of the Soft-Starter SSW-06 or cabinet.
3) Checks the correct voltage selection:
Inmodels 255Ato820A,the fansupplyvoltageselectioniscorrect. In models 950A to 1400A the single-phase supply voltagemust be checked to make sure it is adequate to the voltage of the fans.
4) Check the motor:
Check all motor connections and verify if their voltages, currents andfrequencies match the Soft-StarterSSW-06 specifications.
5) Check the Soft-Starter SSW-06 motor connection type:
Checkif the standardthree-wireconnectionshouldbe used or ifthe Soft-Starter SSW-06 should be connected via inside delta of the motor.For more details, refer toChapter 3.
6) Uncouple the load from the motor:
If the motor cannot be uncoupled, make sure that the direction of rotation(FWD/REV) does cannot cause damage to the machine.
7) Close the Soft-Starter SSW-06 and/or cabinet cover.
START-UP
ThisChapterprovidesthefollowinginformation:
Howtocheck andpreparetheSoft-StarterSSW-06beforepower-up;How to power-upandcheck for properoperation;Howtooperatethe Soft-StarterSSW-06 (SeeElectricalInstallation).
5.1 POWER-UP PREPARATION
CHAPTER 5
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5.2 INITIALPOWER-UP (requiredparametersettings)
After the Soft-Starter SSW-06 has been checked, AC power can be applied:
1) Check the supply voltage:
Measuretheline voltage and checkif itis within the specifiedrange (Rated Voltage - 15% to + 10%).
2) Power-up the Electronics Supply:
NOTE!
Always energize the electronics supply before energizing the power and execute all adjustments/settings described in this item.
3) Check if the power-up has been successful
When the Soft-Starter SSW-06 is powered up for the first time or whenthefactorydefaultparametervaluesareloaded (P204=5), a start-up routineis run. This routinerequests theuser to program some basic parameters to ensure proper Soft-Starter SSW-06 and operation and motor operation.Thisroutinesequencechangesaccordingtotheselected typeofcontrol.Formoredetailsaboutthecontroltypeto beselected, referto Parameter P202 inChapter 6. The parameterization sequence for each control type is show in figure5.1.
ATTENTION!
Forcorrectprogrammingoftheprotectionparameters,pleaseconsider the catalog data and the motor nameplate data of the used motor.
To protect the motor againstoverloads during the start process and at during operation, program the thermal class of the motor. For more details about programming of the Thermal Class, see description of ParameterP640 in Chapter6.
Inthisparametersettingsequenceonlythemainparametersforlearning about the Soft-Starter SSW-06 operation are shown. Please program all necessary parameters forcorrect operation of the Soft-Starter and motor protection, before operating itat ratedoperation conditions.
4) Close the input circuit-braker.
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Figure 5.1 – Parameter sequence during initial power-up
P611
P610
P401
P400
P102
P101
Voltage
Ramp
Current
Limit
P202
P150
P201
Pump
Control
P640
P406
P401
P400
P110
P102
P105
P104
P103
P102
P101
P130
P640
P406
P401
P400
P640
P406
P620
Torque
Control
Current
Ramp
P120
P102
Constant
Linear
Square
P123
P122
P121
P122
P121P121
P124
Constant
Linear
Square
P128
P127
P126
P127
P126
P126
P402
P401
P400
P406
P405
P404
P640
P104
P125
P111
P110
P102
P112
P406
P401
P400
P640
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Shownbelow is a parameter programming example requested bythis routine.
Example: Soft-StarterSSW-06
SSW060130T2257PSZ
Motor
High EfficiencyPlus Three-Phase Electric Motor- 4 Poles - 60Hz Power:75 HP Frame size: 225S/M Speed:1770rpm Rated current at 380V: 101A ServiceFactor:1.15
Start mode
Start-up by voltage ramp.
Initial Power-up - Programming via Keypad (HMI) (Based on the example above):
Lang uage P201 = Port
Lang uage P20 1 = Port
Lang uage P20 1 = English
Lang uage P20 1 = English
Delta Inside P150 =OFF
After Power-up, the Display shows thefollowingmessage
Press the key to enter the programmingmode
Use the keys and to selectthe language
Press the key to save the selected option and exit the programmingmode
Press the key to go to the nextparameter
Press the key to enter the programmingmode
ACTION
HMI LED DISPLAY
DESCRIPTION
HMILCD DISPLAY
LanguageSelection: 0=Portuguese 1=English 2=Spanish 3=German
Entertheprogrammingmode.
Selectedlanguage;English
Exitthe programmingmode.
Soft-Starter ConnectionTypeto the motor: 0=Inactive=standard 3wires 1=Active = Deltainside 6 wires
Entertheprogrammingmode
Delta Inside P150 =OFF
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Type of Control P202= Volt.Ramp.
Type of Control P20 2= Volt.Ramp.
Use the keys and for programmingSoft-Starterconnection type to motor
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the Key to enter the programmingmode
Use the keys and to select the start control type
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the key to enter programmingmode
ACTION
HMI LED DISPLAY
DESCRIPTION
HMILCD DISPLAY
Soft-Starter connection typeto motor: standard3 wires (Maintainedthe already existing value)
Exitthe programmingmode
Selection of the start control type: 0=Voltageramp 1=CurrentLimit 2=PumpControl 3=TorqueControl 4=CurrentRamp
Entertheprogrammingmode.
Selected start control type: Voltageramp (Maintainedthe already existing value)
Exitthe programmingmode
Initialstart voltage byvoltageramp: (25to 90)%Un
Entertheprogrammingmode.
Delta Inside P150 =OFF
Delta Inside P150 =OFF
Type of Control P20 2= Volt.Ramp.
Type of Control P20 2= Volt.Ramp.
Init. Volt Start P101=30%
Init. Volt Start P101=30%
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Start Time Ramp P102=20s
Start Time Ramp P102=15s
Use the keys and to select the initial start voltage
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the key to enter the programmingmode
Use the keys and to select the ramp time for the start voltage
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the key to enter the programmingmode
Use the keys and to selectthe motor rated voltage
ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Init. Volt Start P101=35%
Start Time Ramp P102=20s
Start Time Ramp P102=15s
Motor Rated Volt P400=380V
Motor Rated Volt P400=380V
Motor Rated Volt P400=380V
Initialselectedvoltage: 35%Un (accordingto loadrequirements)
Exitthe programmingmode
VoltageRamp Time: (1 to 999)s
Entertheprogrammingmode.
Selected ramp time for the start voltage:15s (accordingloadrequirements)
Exitthe programmingmode
Motorratedvoltage (Un): (0 to 999)V
Entertheprogrammingmode.
Selectedmotorratedvoltage: 380V (accordingto the motordata)
Init. Volt Start P101=35%
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ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Motor Rated Cur. P401 =101 .0A
Motor Rated Cur. P401 =101 .0A
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the Key to enter the programmingmode
Use the keys and to select the motor rated current
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
Press the Key to enter the programmingmode
Use the keys and to select the motor Service Factor
Press the key to save the selected option and exit the programmingmode
Exitthe programmingmode
MotorRatedcurrent(In): (0to 1500)A
Entertheprogrammingmode.
Selectedmotor ratedcurrent: 101A (accordingto the motordata)
Exitprogrammingmode
Motor Service Factor (F.S.):
0.00 to 1.50
Entertheprogrammingmode.
Selectedmotor Service factor:
1.15 (accordingto the motordata)
Exitprogrammingmode
Motor Rated Cur. P401 =20.0A
Motor Rated Cur. P401 =20.0A
Service Factor P406=1.00
Service Factor P406=1.00
Service Factor P406=1.15
Service Factor P406=1.15
Motor Rated Volt P400=380V
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Press the key to go to the next parameter
Press the key to enter the programmingmode
Use the keys and to select the thermal motor protection class
Press the key to save the selected option and exit the programmingmode
Press the key to go to the next parameter
ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Thermalmotor ProtectionClass: 0=Inactive 1= Class 5 2= Class 10 4= Class 20 5= Class 25 6= Class 30 7= Class 35 8= Class 40 9= Class 45
Entertheprogrammingmode.
Thermalmotor protectionclass: 6= Class 30 (According to the motor data)
Exitthe programmingmode
Soft-Starter is reset
Soft-Starteris readyforoperation
Soft Starter
ready
Open the input circuit-breaker to disconnect the Soft-StarterSSW-06.
NOTE!
Repeatthefirstpower-upprocess: Ifyouwanttorepeatthe first power-uproutine,setparameter P204= 5 (it loads the factory standard default parameters), then follow the first power-uproutine; Thefirstpower-uproutine, as decribedabove,automaticallysetssome parametersautomaticallyto thefactorydefault. For more details,refer toChapter6.
Ther.Prot.Class P640=Class 30
Ther.Prot.Class P640=Class 30
Ther.Prot.Class P640=Class 30
Ther.Prot.Class P640=Class 30
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5.3 START-UP
This Section describes the start-up procedure when operating via the Keypad(HMI). Three types of control will be considered:
Start-up by Voltage Ramp:
Thestartbyvoltagerampisthemostusedmethodanditsprogramming and parameter setting is very easy to do. The Soft-Starter SSW-06 appliesthe voltage tothe motor without anyfeedback ofthe voltageor current applied to the motor
Start-up by Current Limit:
The maximum current level is maintained during the start-up and it is set according to the application requirements. This programming is veryeasy.
Start-up by Current Ramp:
Themaximum currentlevelisalsolimitedduringthestart-up, however higher or lower start-up current limits can be set.
Start-up by Pump Control:
Optimized control method, providing the requiredtorque tostart/stop hydrauliccentrifugal pumpssmoothly.
Start-up by TorqueControl:
TheSoft-StarterSSW-06isfittedwitha torquecontrolalgorithmofhigh performanceand is totallyflexibleto meet anyapplicationrequirement during the motorstart or stop and its coupled load. Themethodallowsa torquecontrolwith1settingpoint,a torquecontrol with 2 setting points and a torque controlwith 3 setting points.
NOTE!
Every time the content of the Parameter P202 is changed, the Soft­Starterwillexecutea settingsequenceroutineaccordingtotheselected control type. For more details,refer to Parameter P202 in Chapter 6 and 7.
ThefollowingsequenceisvalidforDrive1(seeitem3.3.1).TheSSW-06 Soft-Starter must already be installed and the electronics, fans and power must already be energized, according to chapter 3, with the setting sequence of the initial Start-upcomplete, as described (Item5.2).
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5.3.1 Start-up: OperationviaKeypad(HMI)Typeofcontrol:Voltage Ramp
Power-up the Soft-Starter
Press the key . Press the key
to find P000.Also the key
may be used to findParamater P000
Press the key to enter the programminmode
Use the Keys and to programthePasswordvalue
Press the key to save the selected option and exit the programmingmode
Press the key to find P202. Also the key may be used to
findParamaterP202
Press the Key to enter the programmingmode
Use the keys and to select the correct valueof the Control Type
ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Soft-Starter is ready to be operated
It enable the access for changing parameter.With setting according to Factory Default [P200 = 1(Password is active)], you must set P000 = 5 for changingtheparameter content.
EntertheProgramming Mode
Passwordvalue (FactoryDefault)
Exitthe programmingmode
ThisParameterdefines the Typeof Control 0=VoltageRamp 1=CurrentLimit 2=PumpControl 3=TorqueControl 4=CurrentRamp
EntertheProgramming Mode
Type of Control selected forthe Start-up:VoltageRamp (maintainedtheexistingvalue)
Parameter Access P000=0
Soft Starter
ready
Type of Control P202=Volt. Ramp.
Parameter Access P000=5
Parameter Access P000=5
Type of Control P202=Volt. Ramp.
Type of Control P202=Volt. Ramp.
Parameter Access P000=0
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Press the key to save the selected option and exit the programmingmode
Press the key and maintain it depressedto find P003
Press the key
Press the key
To Stop press the key
To restart press the key
Press the key
ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Exitthe programmingmode
MotorCurrent(A)
This is only a Read Parameter
Motoraccelerates anda high valueof currentis reached.
Then the current decreases down to a valuerequiredbythe load.
Motor decelerates until stopping by coast to rest. Time tostop depends on loadinertia and friction.
Motoraccelerates anda high valueof currentis reached.
Then the current decreases upto a valuerequiredbythe load.
Type of Control P202=Volt. Ramp.
Motor Current P003 =0A
Motor Current P003 =0A
Motor Current P003=90A
Soft Star ter
ready
Motor Current P003=346 A
Motor Current P003=90A
Motor Current P003=346 A
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Press the key again
ACTION
HMILED DISPLAY
DESCRIPTION
HMILCDDISPLAY
Soft-Starteris nowcontrolledvia terminals(REMOTE).Motor decelerates till stopping by the load inertia.
Soft-Starteris controlledagainvia keypad(LOCAL).Motorremains stopped.
Soft Star ter
ready
Soft Star ter
ready
NOTES!
Setting hints and suggestions for all types of controls and their uses can be found in Chapter 7. Forstart-up through voltageramprefer toItem 7.1.1.
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77
DETAILED PARAMETER DESCRIPTION
ThisChapterdescribes in detailallSoft-StarterSSW-06parameters.In ordertosimplifytheexplanation,theparametershavebeengroupedby characteristics and functions:
Symbols and definitions used in the text below: (1) Indicatesthattheparametercanonlybechangedwhen theSoft-Starter
SSW-06is disabled(motorstopped).
(2) Parameters not changed when programmed at Factory Default.
(P204=5).
6.1 ACCESSAND READ ONLY PARAMETERS - P000 to P099
This parameteropens theaccess to change the parametervalues.
WhenvaluesaresetaccordingtoFactoryDefault[P200= 1 (Password is active)] to must set P000 = 5 to change parameter values, i. and. the Password value is equal to 5. Tochange the passwordtoanyothervalue(password1), proceedas follows:
(1) Set P000=5(current password)and P200= 0 (password inactive). (2) Press the key .
(3) Change P200 to1 (passwordactive). (4) Press the key again: display shows: P000.
(5) Press the key again: displayshows 5 (last password). (6) Use the keys and to change to the desired password
value(password1).
(7) Press thekey :displayshowsP000.From this momenton, the
newpassword becomes active. Thus, to change parameter content P000 one must set to the new password. (Password 1).
P000 0 to 999 Access Parameter/ [0] PasswordValue ­Setting
Range
[FactorySetting]
Parameter Unit Description / Notes opens
Read Only Parameters Variables that can only be viewed on the
display but not changed by the user.
RegulationParameters Programmable values used by the
Soft-Starter SSW-06 functions.
Configuration Parameters These Parameters define the Soft-Starter
SSW-06 characteristics, the functions which to be executed, as well as the input/output functions of the control board.
MotorParameters Motor data that are indicated on the
motor nameplate.
Special Function Parameters Here are included the parameters
related to special functions.
Protection Parameters Here are included the parameters
related the actuation levels and actuation time of the motor protection
CHAPTER 6
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Indicates Soft-Starter SSW-06 output current as percentage of the
rated current of the Soft-Starter(%In of the SSW-06) .
Precision of ± 2% for the full scale. (The full scale is 5x ln of the
SSW-06).
NOTE!
When the connection is used inside the delta of the motor (P150=1), the indication of the current value will already be multiplied by 1.73.
P001 0 to 999.9 Soft-StarterSSW-06 [ - ] Current 0.1%
Range
[FactorySetting]
Parameter Unit Description / Notes
Indicates Soft-StarterSSW-06 Output Current as percentage of the
motor rated current(%In of the motor).
Precision of ± 2% for the full scale. (The full scale is 5x ln of the
SSW-06).
NOTE!
When the connection is used inside the delta of the motor (P150=1), the indication of the current value will already be multiplied by 1.73.
P002 0 to 999.9 MotorCurrent [ - ]
0.1%
Indicates the Soft-Starter SSW-06 outputcurrent inAmpere (A).Precision of ± 2% for the full scale. (The full scale is 5x ln of the
SSW-06).
NOTE!
When the connection is used inside the delta of the motor (P150=1), the indication of the current value will already be multiplied by 1.73.
P003 0to 9999.9 MotorCurrent [ - ]
0.1A
Indicates the average True rms voltage of the tree input phases in
Volts (V).
Accuracy: ± 2V.
P004 0 to 999 LineVoltage [ - ]
1V
Indicates the line frequency in Hertz (Hz).Precision of ± 5% of therated frequencyof the supply network.
NOTE!
Onlyindicates network frequencywhenthereis avoltagegreater than 20V rms in the powersupply (R/ 1L1, S/ 3L2 and T/5L3).
P005 0 to 99 LineFrequency [ - ]
1Hz
Indicates the actual Soft-StarterSSW-06 status:
0 = “rdy” Soft-Starter is ready to be enabled; 8 = “Sub” Soft-Starterundervoltagefault; 9 = “Exx” Soft-Starterfault; 1 = “ruP” Soft-Starterisenabled accordingto “rampup”; 2 = “FuLL” Soft-Starter is enabledat “full voltage”; 3 = “PASS“ Soft-Starter is enabledwith “By-pass”; 6 = “ECO” Reserved; 4 = “rdo” Soft-Starter is enabledaccordingto “ramp down”; 5 = “br” Soft-Starteris enabledaccordingto “braking”; 6 = “rEv” Soft-Starteris enabled according to “reversing”; 7 = “JOG” Soft-Starter is enabledaccording to“jog”; 11= “dly” Soft-Starter awaiting the post“delay” stop time; 12 = “G.di”Soft-Starterwith “general disable”.
P006 XXXX
Soft-StarterSSW-06 [ - ] Status -
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
79
Range
[FactorySetting]
Parameter Unit Description / Notes
Indicatesmotor power factor.Accuracy::± 5%.
NOTE!
Themotorpowerfactorwillonlybeindicatedwhenthe currentis at 20% of the rated current of the SSW-06.
0.00 (Zero) will be indicated if the current is below 20% of the SSW-06 rated current.
P008 0 to 1.00 PowerFactor [ - ]
-
P009 0 to 999.9 MotorTorque [ - ]
0,1%
Indicates the motor torque in percent of the rated motor toque
(% Tnof the Motor).
The Soft-Starter SSW-06 is fitted with a software for estimating the
motor torque by using the same principles contained in Weg FrequencyInverter
This high technology software enables indicating the motor torque
verycloseto theeffective presenttorque.
Accuracy of ± 10% Tn of the Motor.
ATTENTION!
Informationrelatedtotheratedtorqueofthemotorandmaximum starting torque of the motor can be found inthe manufacturer’s catalogue.
NOTE!
Forthecorrecttorquetobeindicated,inP009,alltheparameters relatedtothemotor, P400toP406,mustbecorrectlyprogrammed according to the data informed in the motor name plate.
Indicatestheactivepoweras averageof thethreeouputphasesofthe
Soft-Starter SSW-06 in kilo Watts (kW).
NOTE!
Theoutputpowerwillonlybeindicatedwhenthecurrentisgreater than20% of the SSW-06 rated current. 0 (Zero) Will be indicated if the current is lowerthan 20% of the SSW-06 rated current.
P010 0to 6553.5 OuputPower [ - ]
0.1kW
Indicates the average True rms voltage of the tree output phases of
the Soft-StarterSSW-06 in Volts (V).
Accuracy: ± 2V.
P007 0 to 999 Soft-StarterSSW-06 [ - ] OutputVoltage 1V
Indicatestheapparentpoweras averageofthethreeouputphasesof
the Soft-Starter SSW-06 in kilo Volts Ampere (kVA).
P011 0 to 6553.5 ApparentOutput [ - ] Power 0.1kVA
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
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Range
[FactorySetting]
Parameter Unit Description / Notes
RL1...RL3 Status P012 =101
DI1...DI6 Status P012 =100 100
Indicates on the keypadLCD display the status of the 3 relay outputs
ofthe controlboard.Number 1stands forActive and 0for Inactive, in thefollowing order: RL1,RL2, RL3.
ThekeypadLEDdisplayshowsthedecimalvaluethatcorresponds to
the status of the 3 digital outputs, where the status of each bit is considered one bit inthe specified sequence: Inactive=0 Active=1 RL1 status is the most significant bit. The 5 least significant bits are always ‘0’.
Example: RL1=Active;RL2=Inactive;RL3=Active
This is equivalent tothe binarysequence: 10100000 Which corresponds tothe decimal number 160. The least significant bits are not displayed.
The Keypad displays will be:
P013 LCD=1,0 DigitalOutputs LED=0to 255 RL1 to RL3 Status [ - ]
-
Indicates on the keypad LCD display the status of the 6 digital inputs
ofthecontrolboard(DI1toDI6).Number1standsforActiveandNumber 0for Inactive,in the followingorder:DI1, DI2,...,DI5, DI6.
The LED Display showsa decimal valuecorresponding to the status
of the 6 digitalinputs, where the status of each bit is considered one bit in the specified sequence: Inactive=0 Active=1 DI1 status is the most significant bit.
Example: Dl1 =Active (+24V); Dl4 = Active (+24V); Dl2= Inactive(0V); Dl5 =Inactive (0V); Dl3= Inactive(0V); Dl6 =Inactive (0V).
It is equivalentto the bit sequence: 10010000 Which corresponds tothe decimal number 144. The least significant bits are not displayed. The keypad displays will be as follows:
P012 LCD=1,0 DigitalInput Status LED=0to 255 DI1toDI6 [ - ]
-
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
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Range
[FactorySetting]
Parameter Unit Description / Notes
IndicatestheSoftwareVersioncontainedinthemicrocontrollermemory
of the controlboard.
P023 X.XX SoftwareVersion [ - ]
­Accuracy: ± 2% for full scale (full scale is 5 x In of the SSW-06).
NOTE!
When the connection is used inside the delta of the motor (P150=1), the indication of the current value will already be multiplied by 1.73.
P030 0 to 9999.9 Currentof Phase R [ - ]
0.1A
P031 0 to 9999.9 Currentof Phase S [ - ]
0.1A
P032 0 to 9999.9 CurrentofPhaseT [ - ]
0.1A
P033 0 to 999 LineVoltage- R-S [ - ]
1V
P034 0 to 999 LineVoltage- S-T [ - ]
1V
P035 0 to 999 LineVoltage- T-R [ - ]
1V
Accuracy: ± 2V.
NOTE!
Thevoltagewillonlybeindicatedwhenitreachesa value greater than 15V. Below this value, only 0.00 (zero) will be indicated.
Indicatethecode of thelast,second, third and fourthpreviousFaults.FaultSequence:
Exy P014 P015 P016 P017
P014 03 to 77 Last Fault [ - ]
-
P015 03 to 77 SecondPrevious [ - ] Fault -
P016 03 to 77 ThirdPrevious [ - ] Fault -
P017 03 to 77 FourthPrevious [ - ] Fault -
IndicatesthetotalnumberofhoursthattheSoft-Starterwaspowered.The LED Display shows the total number of hours that the
Soft-Starter was energizeddividedby10.
ThisvalueremainsstoredevenwhentheSoft-Starteris switchedOFF.
Example:Indicationof 22hours powered.
Time Powered P042 =22h
P042 LCD: 0 to 65530 TimePowered LED:0to6553h(x10)
[ - ]
1h
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
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Range
[FactorySetting]
Parameter Unit Description / Notes
Indication of the state of motor thermal protection in a scale of 0% to
250%. Being 250 the thermal protection functioning point of the mo­tor,indicating anerror.
The valueindicated in this parameter depends on the motor working
condition and how long it has been in this condition, for example: stopped,starting or in fulloperation.
The thermal class selected and the rated power of the motor also
influencein this parameter.
Onlya value of approximately160canbereadif themotorisoperating
in full load for over 2 hours with a current equal to the rated current plus the service factor (In x F.S.@ 2h).
P050 0 to 250 MotorThermal [ - ] Protection Status 1%
P085 0to 3 Statusof the Fieldbus [ - ] CommunicationBoard -
P085 Description
0 Off 1 Board inactive 2 Board active and Offline 3 Board active and Online
Indicates the status of the Fieldbus communication board.Standardis disabledwhen board is not inserted.For more details, refer to the Fieldbus Manual for the Soft-Starter
SSW-06.
Table 6.1 - Fieldbus communication board status
6.2 REGULATIONPARAMETERS - P100 to P199
UsedinthecontrolbyVoltageRampandPumpControls,P202=0or 2.Sets theinitial valueof therated voltage (%Un) that will be applied to
the motor accordingto Figure 6.1.
For more detailsabout the programmingand use,see VoltageRamp
andPump Control inP202.
The initial voltage is 0.5s after the Soft-Starter SSW-06 receives the
command to start the motor. This isthe waiting time for the network isolation contactor to start the power supply.
P101
Initial Voltage
25 to 90
[ 30 ]
1% Un of the Motor
P043 0 to 6553 TimeEnabled [ - ]
0.1(<999.9) 1(<6553)
Indicates the totalnumber of hours that the Soft-Starter has run.This value remains stored evenwhen the Soft-Starter is turnedOFF.Indicates up to 6553 hours, rolls over to 0000.If P204 is set to 3, P043 is reset to zero.
Start
P102
0,5s
0
P101
U(V)
Start
Figure 6.1 – Initial time for motor start
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
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Range
[FactorySetting]
Parameter Unit Description / Notes
P102 1 to 999
Acceleration [ 20 ] RampTime 1s
When the Soft-Starter SSW-06 has been programmed to Voltage
Ramp Control or Pump Control, this will be the ramp time of the voltageincrement as shown in Figure 6.2.
Figure 6.2 – Acceleration ramp by Voltage Ramp
When the Soft-Starter SSW-06 has been programmed to Current
Limit control, Torque Control or Current Ramp, this time acts as maximum starting time, as a protectionagainst locked rotor.
NOTE!
When another control type is selected, not the Voltage Ramp orPump Control,theinitialvoltagewillbe attenuateddue to the limit imposed by the current.
Figure 6.3 – Acceleration Ramp by Current Limit
NOTE!
The time set at P102 isnot the exact motor acceleration time, butthevoltageramp time orthemaximum start time. The motor acceleration time will depend on the motor and the load characteristics.
Start
P102
0
P101
U(V)
100%Un
t(s)
DisableEnable Voltage Ramp
Start
P102
0
P110
I(A)
ILimit
t(s)
DisableEnable CurrentLimit
Rated Current
Maximumtime
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
84
Range
[FactorySetting]
Parameter Unit Description / Notes
P104 1 to 299
Deceleration [ 0=Inactive ] RampTime 1s
Used in hydraulic pump applications.Enables and sets the time of the voltage decrement ramp.For moredetailsaboutprogramming and use,refertoPumpControl.It can beusedas VoltageRamp control,Pump Control,Current Limit
andCurrentRamp.
NOTE!
Thisfunctionisusedtolengthenthenormaldecelerationtime of a load and not to forcea shorter time thanthat imposed by the load.
P105 30 to 55 EndDeceleration [ 30 ] Voltage -
Used in hydraulic pump applications.Sets the rated voltage (%Un), which will be applied to the motor at
theend of the decelerationramp.
For more details about the programming and use, refer to Pump
Control.
P103 99 to 60 VoltageStep [100=Inactive ] duringDeceleration 1% Un of the Motor
Used in applications with hydraulic pumps.Set the rated voltage (%Un), which will be applied to the motor
instantaneously when the Soft-Starter SSW-06 receives the ramp decelerationcommand.
For more details about programmingand use, referto PumpControl
at P202.
NOTE!
To enable this function, you must set a deceleration ramp time.
Figure 6.4 – Deceleration Ramp by voltage decrement
100%Un
P104
0
U(V)
Stop
t(s)
Disable
Voltage Ramp
P103
P105
P110 150to 500 CurrentLimit [ 300% ]
1% In of the Motor
Defines the current limit during the motor start as a percentage of
the rated motor current set at P401.
When the current limit is reached during the motor start, the
Soft-Starter SSW-06 will maintain the current at this limit until the motor reaches the end of the start.
Whenthecurrentlimitisnot reached,themotorwillstartimmediately.For more information about selection of the Current Limit control,
referto P202.
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
85
Range
[FactorySetting]
Parameter Unit Description / Notes
Figure 6.5 – Fixed starting Current Limit
P111 150to 500 InitialCurrent by [ 150 ] CurrentRamp 1% Un of the Motor
Used for thecontrol byCurrent Ramp, P202=4.Allows a current limit ramp tobe programmed to helpin the starting
of loads that have a lower or higher starting torque.
The initial value of thecurrent limit is shownby P111, the final value
isshownbyP110and the time is shownbyP112,accordingto figure
6.6.
P112 1 to 99 TimeforCurrent [ 20 ] Ramp 1%of P102
Used for thecontrol byCurrent Ramp, P202=4.It enables programming the time, in percent of P102, for the end
CurrentRamp.
After the time,programmed at P112, has elapsed,itstartsoperation
byCurrent Limit, given byP110.
Start
P102
0
P110
I(A)
t(s)
DisableEnable CurrentLimit
ILimit
Rated Current
MaximumTime
a)
Start
P102
0
P110
I(A)
t(s)
DisableEnable
CurrentLimit
ILimit
Rated Current
P111
P112
MaximumTime
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
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Range
[FactorySetting]
Parameter Unit Description / Notes
Figure 6.6 a) and b) - Current Limit by Current Ramp during Starting
P120
(1)
1 to 3 StartingTorque [ 1=Constant ] Characteristics -
P120 Starting Torque Profile
1 Constant (1 setting point) 2 Linear (2 setting points) 3 Quadratic (3 setting points)
It enableschoosing which torquelimitprofilethe Soft-StarterSSW-06
willsupply to the motorduringthe start.
Threedifferenttypesof TorqueLimitProfileare availableallowingthe
start of any type of load: constant or 1 point, linear or 2 points and quadratic or 3 points.
Figure 6.7 a) to c) - Available Torque Profile during the start
Table 6.2 - Starting Torque Profile
b)
Tn(%)
P121
Start
P202=1
P102
0
TnNominal
Tn(%)
P121
0
t(s)
P102
t(s)
P202=2
TnNominal
Start
P122
Tn(%)
P121
0
P102
t(s)
P202=3
TnNominal
Start
P122
P123
P124
a)
b)
c)
Start
P102
0
P111
I(A)
Rated Current
t(s)
DisableEnable
CurrentLimit
P110
P112
ILimit
MaximumTime
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
87
Range
[FactorySetting]
Parameter Unit Description / Notes
NOTE!
Choose the type of torque control, easier to program and set, accordingto the knowledgeaboutthecharacteristicsof theload.
P121 10 to 400 InitialStarting [ 30 ] Torque 1% Tn of the Motor
Enables programming an initial torque limit or a constant during the
start, according to the torque type selected at P120.
P120 Action 1 (Constant) P121 limits the maximum torque during the start. 2 (Linear) P121 limits the initial torque during the start. 3 (Quadratic) P121 limits the initial torque during the start.
Formore detailsaboutprogrammingandapplication, refer to Torque
Controlat P202.
P122 10 to 400 EndSatrting [ 110 ] Torque 1% Tn of the Motor
It enables programming an end torque limit for the start, when a
linearor quadratic torquelinear has beenselected at P120.
P122 Action 1 (Constant) P122 Not used 2 (Linear) P122 limits the end torque during the start. 3 (Quadratic) P122 limits the end torque during the start.
Formore detailsaboutprogrammingand application,refer to Torque
Controlat P202.
P123 10 to 400 MinimumStarting [ 27 ] Torque 1% Tn of the Motor
It enablesprogramming an intermediatetorquelimitduringthestart,
when a quadratic torqueha been selected at P120.
P123 Action
1 (Constant) P123 not used 2 (Linear) P123 not used 3 (Quadratic) P123 limits the intermediate torque during the start.
Formore detailsaboutprogrammingand application, refer to Torque
Controlat P202.
P124 1 to 99 TimeforMinimum [ 20 ] StartingTorque 1%of P102
It enables programming the time for the intermediate torque limit
duringthestart,as apercentageof the maximum timeprogrammed at P102, when a quadratic torque has been set at P120.
P124 Action 1 (Constant) P124 not used 2 (Linear) P124 not used 3 (Quadratic) P124 time for the intermediate torque limit during the start.
For more detailsabout programmingandapplication,refer toTorque
Controlat P202.
Table 6.3 - Function of P121 according to P120
Table 6.4 - Function of P122 according to P120
Table 6.5 - Function of P123 according to P120
Table 6.6 - Function of P124 according to P120
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
88
Range
[FactorySetting]
Parameter Unit Description / Notes
P125
(1)
1 to 3 StoppingTorque [ 1=constant] Characteristics -
Here you can choose the torque limit profile that the
Soft-Starter SSW-06 shall supplyto the motor duringthe start.
Three different types of torque profiles are available that permit
improvingthespeedperformance duringthestart process.
P125 Stop torque profile
1 Constant (1 set point) 2 Linear (2 set points) 3 Quadratic (3 set points)
Figure 6.8 – Available torque profiles for the stop process
NOTE!
Choose the type of torque control, easier to program and set, accordingtotheknowledgeaboutthecharacteristicsoftheload.
P126 10 to 100 EndTorque [ 20 ] for the Stop 1% Tn of theMotor
Formore details about programmingand application,refertoTorque
Controlat P202.
P126 Action
1 (Constant)
P126 limits the maximum torque during the stop process
2 (Linear) P126 limits the end torque during the stop process 3 (Quadratic) P126 limits the end torque during the stop process
Here you can program the end torque limit or constant for the stop,
according to the torque type selected at P125.
Table 6.7 - Stop Torque Characteristics
Table 6.8 - Function of P126 according to P125
Tn(%)
P126
Stop
P125=1
P104
0
TnNominal
t(s)
P128
P126
Tn(%)
TnNominal
P127
P128
P104
t(s)
P126
P125=2
Stop
0
Tn(%)
P127
100%Tn
P125=3
P104
0
TnNominal
t(s)
P128
P126
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
89
Thisparameterisreserved forfuturesoftwareversionswithhydraulic
pump control type. The current versionhas been developed for the control of centrifugal hydraulic pump, considering quadratic motor loads.
For more details about the Pump Control, see P202.
P130
(1)
0
PumpControl [ 0=Pump ]
-
Range
[FactorySetting]
Parameter Unit Description / Notes
For moredetailsaboutprogrammingand application,referto Torque
Controlat P202.
P127 Action 1 (Constant) P127 not used 2 (Linear) P127 limits the torque when the motor is stopped 3 (Quadratic) P127 limits the intermediate torque for the stop
P128 1 to 99 TimeforMinimum [ 50 ] StopTorque. 1%of P104
Formore detailsaboutprogrammingand application,refer to Torque
Controlat P202.
P128 Action 1 (Constant) P128 not used 2 (Linear) P128 not used (time equal to 0) 3 (Quadratic) P128 time for the intermediate torque limit for the stop process.
Here youcan program the time for the intermediate stop torque, as
percent of the maximum time programmed at P104, when the quadratic torque has been selectedat P125.
Table 6.9 – Function of P127 according to P125
Table 6.10 – Function of P128 according to P125
P127 10 to 100 MinimumStop [ 50 ] Torque 1% Tn of the Motor
Hereyoucanprogramtheinitial torquelimitoranintermediatetorque
limitfor the stop,whena linear torque ora quadratic torque has been selected at P125.
Figure 6.9 – Start and Stop by Pump Control
U(V)
P101
0
P102
Start 100%Un
P103
P104
P105
t(s)
Stop
Disable
Enable
PumpControl
P140
(1)
0 or 1 External By-pass [ 0=Inactive] Contactor -
P140 Action 0 (Inactive) Without external By-pass contactor 1 (Active) With external By-passcontactor
Table 6.11 - External By-pass contactor
This function is enabled when theinstallation of an externalBy-pass
contactor is required that must be connected parallelto Soft-Starter SSW-06.
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
90
SSW-06 offers two operation modes: Standard Connection or
connectioninside the Motor Delta Connection.
Whena StandardConnectionisused,themotoris connectedin series
to the Soft-StarterSSW-06 through three cables.
When anInsideDeltaConnectionis used,theSoft-StarterSSW-06 is
connected separately in each winding through six cables. (See item
3.2.5.2). In this type of connection, the current that flows through of the Soft-StarterSSW-06 is onlythe current of the inside delta motor connection, in other words, 58% of the rated motor current. This characteristicchangesthe relation between the Soft-Starter SSW-06 nominalcurrents and those of themotor.In this connection, the Soft­Startercan be usedwithitsratedcurrentdimensionedinthe following way:
- 1.5 times the rated motor current during start;
- 1.73 times the rated motor current during full voltage. During the start, the relation is lower due to the characteristics that
arecommon to this type of connection (insidedelta) the Thyristors of the Soft-Starterneed to lead thesame current in a lower time period, increasing with this the losses in the Thyristor during the start.
Thestandardconnectionrequireslessoutputwiring.TheInsideDelta
MotorConnectionrequiresdoublewiring,but forshort distances, this will be a cheaper option for the Soft-Starter+ motor + wiring set.
ATTENTION!
Do not operate the motor when P150 has not been programmed correctly. Soft-Starter SSW-06 can be seriously damaged when thisparameter hasnot beenprogrammedcorrectly.
P150
(1)(2)
0 or 1 InsideDelta [0=Inactive] MotorConnection -
Range
[FactorySetting]
Parameter Unit Description / Notes
P150
0 (Inactive)
1 (Active)
Action Soft-Starter SSW-06 with standard motor connection Soft-Starter SSW-06 inside delta motor connection
Table 6.12 - Motor connection type
The models of models from 85A to 820A have an internal By-pass
contactor.
The models of models from 950A to 1400A do not have an internal
By-pass contactor.
When P140=1 in the models with an internal By-pass, the internal
By-pass will not enable.
The external By-pass contactor is used:
1) (Models without internal By-pass) for possibility one external By-pass contactor;
2) (Models with internal By-pass) for instance when a direct start is requiredin caseof an emergency. The internalBy-passcontactors donot permit a direct start. These contactors can be enabled only after the motor start has been realized by the thyristors;
3) (Models with internal By-pass) if the motor stalls frequently at By-pass condition.
NOTE!
See the recommended setup at items 3.3 and 3.3.12 for more Information.
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
91
Range
[FactorySetting]
Parameter Unit Description / Notes
P202
(1)
0 to 4
TypeofControl [ 0=Voltage
Ramp ]
-
P202
0 1 2 3 4
Type of Control Voltage Ramp CurrentLimit PumpControl Torque Control CurrentRamp
Table 6.15 - Types of control
Soft-Starter SSW-06has fivestartingcontroltypestobetter matchall
applicationrequirements.
Start by Voltage Ramp
(1)
:
The start by Voltage Ramp is the most used starting method. Its programmingand setting isveryeasy.The Soft-StarterSSW-06 applies thevoltagetothemotorwithoutvoltageorcurrentfeedback.Thismethod is used for loads with lower initial torque or quadratic torque. This type of control can be used as initial operating test.
Start by Current Limit
(2)
:
The maximum current level is maintained during the start and is set accordingto the application requirements. Its programmingand setting is very easy. Thismethodis usedfor loadswithhigherinitialtorqueorconstanttorque. Thistype of controlis usedfor matchingthe startprocess tothe limitsof the power supply capacity.
Start by Current Ramp
(3)
:
The maximum current levelis limited during the start process, however higher or lower current limits can be set during the start beginning.
6.3 CONFIGURATION PARAMETERS-P200to P299
With the Factory Setting, the password will be P000=5.Tochange the Password, see P000.
P200 0or 1 Password [ 1 ]
-
P200
0 (inactive)
1 (Active)
Action This Parameter allows parameter content changing, independent of P000 Change of Parameter content is only possible, when P000 is equal to the password value
P201
(2)
0 to 3
Language Selection [1=English]
-
Table 6.13 - Password
P201
0 1 2 3
Description Portuguese English Espanish German
Table 6.14 - Language selection
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
92
Range
[FactorySetting]
Parameter Unit Description / Notes
It can substitute the kick-start functions for loads with higher initial torques. This typeof control is used for loads with lower or higher initial torques. This type of control is used tomatch thestart process to thelimits of the power supply capacity.
Start by Pump Control
(4)
:
Thistypeof controlprovidestherequiredtorqueforstartingandstopping hydrauliccentrifugal pumpssmoothly. It has a special algorithm for application in centrifugal pumps, where loadswith quadratic torques arepresent. This special algorithm aims at to minimizepressure “overshoots” in the hydraulic piping, which can result in breakdown or excessive pump wearing.
Start by Torque Control:
The SSW-06 Soft-Starter has a high performance and totally flexible torquecontrolalgorithmtomeettheneedsofanyapplication,forsmoothly starting or stopping the motor and its load.
Torque Control with 1setting point
(2)
:
This type of controlallows a constant starting torque limitation.
TorqueControl with 2 setting points
(3)
:
This type of control allows the starting torque limitation through linear ramp.
TorqueControl with 3 setting points
(4)
:
This type of control allows the setting of the starting torque limitation at three different points: initial, intermediate and final. It also allows the start of quadratic loads, among others.
(1) Very easy to set and program (2) Easy to set and program (3) Set and program, requiresknowledgeof theloadtosetandprogram (4) Set and program, requires extensive knowledge of the load to set
andprogram
NOTES!
1) These types ofcontrols arearranged accordingto the use and programmingdifficultylevel.Thus,werecommendstartingwith the easier control modes first.
2) Everytimethe contentof P202 is changed, the Soft-Starterwill startasequenceroutineofminimum settingsforeachselected type of control. You must run and set all parameters of this sequence (up to thelast) when required. Onlyafter all settings have been made can youstart the motor.
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
93
Figure 6.10 – Parameter sequence according to the selected type of control
P611
P610
P401
P400
P102
P101
Voltage
Ramp
Current
Limit
P202
Pump
Limit
P640
P406
P401
P400
P110
P102
P105
P104
P103
P102
P101
P130
P640
P406
P401
P400
P640
P406
P620
Torque
Control
Current
Ramp
P120
P102
Constant
Linear
Square
P123
P122
P121
P122
P121
P121
P124
Constant
Linear
Square
P128
P127
P126
P127
P126P126
P402
P401
P400
P406
P405
P404
P640
P104
P125
P111
P110
P102
P112
P406
P401
P400
P640
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
94
Range
[FactorySetting]
Parameter Unit Description / Notes
Parameters with note (2) indicated are not changed when Factory
Settings are loaded through P204 = 5.
To load User Parameter 1 (P204=7) and/or User 2 (P204=8) in the
operationareaofSoft-StarterSSW-06,itisnecessaryfor UserMemory 1and/orUserMemory2tobebeensavedpreviously(P204=10and/or P204=11).
P204
(1)
0 to 11 Load/Save [ 0 ] Parameter -
Figure 6.11 - Parameter Transfer
Thetablebelowshowstherelationbetweentheadoptedstartingcontrol
type and the automatically selected stop control type.
Table 6.16 – Stop/Start Operation
User
Memory 1
Factory
Setting
(WEG
Standard)
P204=5
Current
Parameter of
Soft-Starter
SSW-06
User
Memory 2
P
2
0
4
=
1
1
P204
=
10
P204=7
P
2
0
4
=
8
START
STOP
Voltage Ramp
Current Limit
Current Ramp
Pump Control
Torque Control
Voltage Ramp X Current Limit X Current Ramp X Pump Control X Torque Control X
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
95
Range
[FactorySetting]
Parameter Unit Description / Notes
P204 Action
0, 1, 2, Not used:
4, 6, 9 No action
3 Reset P043:
ResetsRunningTime
5 Loads Factory Default:
Loads current Soft-Starter parameter with factory setting
7 Loads User 1:
Loads current Soft-Starter parameter with the values stored in
Memory 1.
8 Loads User 2:
Loads current Soft-Starter parameter with the values stored in
Memory 2.
10 Save User 1:
Transfer the current parameter contents of the Soft-Starter to memory 1
11 Save User 2:
Transfer the current parameter contents of the Soft-Starter to memory 2
NOTE!
Parameterloading/savingwillbe executedonlyafterparameter setting and after the key has been pressed .
ThisParameterselects whichparameterlisted belowwillbedisplayed
aftertheSoft-Starterhas been powered-up:
P205 0to 7 DisplayDefault [ 2 ] Selection -
In the event of a fault trip, except for E10, E15, E24, E28, E29,
E30, E31, E41, E62, E63, E67, E70, E71, E72, E75, E76 and E77, the Soft-Starter SSW-06 can initiate an automatic reset after the time given by P206 iselapsed.
If P206 2Auto-Reset does not occur.IfafterAuto-Resetthesamefaultisrepeatedthreetimesconsecutively,
the Auto-Reset function will be disabled. A fault is considered consecutive if it happensagain within 30 seconds afterAuto-Reset.
Thus if an error occurs four times consecutively, it will be displayed
permanently(and the Soft-Starter will be disabled).
P206 0 to 600 Auto-ResetTime [ 0=Inactive ]
1s
Table 6.17 - Action of loading/saving parameters
P205 Status
1 P001 (Motor current % In of the Soft-Starter) 2 P002 (Motor current % In of the Motor) 3 P003 (Motor current (A)) 4 P004 (Supply Line Voltage) 5 P005 (Supply Line Frequency) 6 P006 (Soft-Starter Status) 7 P007 (Output Voltage)
Table 6.18 - Options displays default
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
96
Range
[FactorySetting]
Parameter Unit Description / Notes
The copy function is used to transfer the content of the parameters
from one Soft-Starter SSW-06 to another.The Soft-Starters must be ofthesametype(voltage/current)andthesamesoftwareversionmust be installed.
P215
(1)
0 to 2
CopyFunction(HMI) [ 0=Off ]
-
P215 Action Explanation
0 Off ­1 Copy Transfers the current parameter contents from the
SSWHMI Soft-Starter and from Users 1/2 to the non volatile (HMI)
keypad memory (EEPROM). The current Soft-Starter parameters are not changed.
2 Paste Transfers the contents of the non-volatile (HMI) keypad
HMISSW memory (EEPROM) to the current Soft-StarterSSW-06
parameters and to user 1 or 2 memories.
Procedures:
1. Connect the Keypad to the Soft-Starter SSW-06 from which the parameterswillbe copied (Soft-StarterA);
2. SetP215=1(copy)fortransferringtheparameterfromtheSoft-StarterA totheHMI.Pressthe key . Whilecopyfunctionis being executed, thedisplaywillshow COPY. P215resets automaticallyto 0 (Inactive) afterthe transfer has beencompleted.
3. Disconnectthe keypad(HMI)from the Soft-Starter SSW-06.
4. Connect the same Keypad to the Soft-Starter SSW-06 to which the parametersshouldbe transferred(Soft-StarterB).
5. SetP215=2 (paste)for transferring the content from the non-volatile keypadmemory (EEPROM containing the parameter of the
Soft-Starter A) to the Soft-Starter B. Press the key . While the keypad is executing the copy function, the display shows COPY. When P215 returns to 0,theparametertransferhasbeenconcluded. NowSoft-StartersAand Bhave the same parameter content.
Please remember:
If Soft-StartersAand Bcommand different motors, please check the motor parameters of Soft-StarterB.
For copying theparameter contents from Soft-StarterAto other
Soft-Starter, repeatprocedures4and 5above.
Table 6.19 - Copy function
Figure 6.12 - Parameter Copying from “Soft-Starter A” to “Soft-Starter B”
Soft-Starter
A
Parameters
Soft-Starter
B
Parameters
EEPROM EEPROM
HMI HMI
SSW HMI(copy)
P215=1
Press.
P215=2
Press.
HMISSW(paste)
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
97
Range
[FactorySetting]
Parameter Unit Description / Notes
The Keypad (HMI) can not be operated while it is executing the read
orwriteprocedures.
NOTES!
1) IftheKeypad(HMI)hassavedparametersof a“differentversion” than that installed in Soft-Starter SSW-06 to which it is trying tocopy the parameters,the operation willnotbe executedand Soft-StarterSSW-06willdisplayerrorE10(Error:CopyFunction notpermitted).“Different Version” are thosethataredifferentin “x”or “y”,supposingthatthenumberingof SoftwareVersionsis described as Vx.yz.
2) ThisfunctionchangesallSSW-06parameterstothenewvalues.
It allowsthe adjustment of the LCD Display contrast, as a function of
theviewingangle. Increase/decreasetheparametercontentuntillthe best contrast is obtained.
P218 0 to 150 LCDDisplay [ 127 ] ContrastAdjustment -
Defines the command source that will select between the LOCAL /
REMOTEselection condition.
P220
(1)
0 to 8 LOCAL/REMOTE [ 2 ] SourceSelection -
P220 Local/Remote Selection DefaultCondition
0 Always Local Condition ­1 Always Remote Condition ­2 Key of the Keypad (HMI) Local 3 Key of the Keypad (HMI) Remote 4 DigitalInputsDI4 ...DI6 (P266 ... P268) 5 SerialCommunication Local 6 SerialCommunication Remote 7 FieldbusCommunication Local 8 FieldbusCommunication Remote
Defaultcondition=whenSoft-StarterSSW-06ispowered-up(start-up)In the factory default setting,the key of the Keypad (HMI) will
select Local or Remote Mode. When powered up, the Soft-Starter SSW-06 starts in Local mode.
Definestheorigin oftheSoft-StarterSSW-06enable/disablecommands.
P229
(1)
0 to 3 CommandSelection [ 0=HMI ]
-LocalCondition -
P230
(1)
0 to 3 CommandSelection [ 0=Terminals ]
-RemoteCondition -
P229/P230
0 1 2 3
Origin of the Commands
Keypad keys (HMI)
DigitalInputDIx
SerialCommunication
Fieldbus Communication (DevideNet or Profibus DP)
Table 6.20 - LOCAL/REMOTE Selection
Table 6.21 - Command Selection
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
98
Range
[FactorySetting]
Parameter Unit Description / Notes
Table 6.22 - FWD/REV selection
P231
0 1 2
Action
Inactive
By Contactor
JOGOnly
“ByContactor”
Thisoption enablesthepossibilityof changingthedirectionofrotation
via contactors connected at the input power supply.
ThenewmethodimplementedintheSoft-StarterSSW-06allows the
use of onlytwo contactors to change the motor direction of rotation and isolate the power supply at thesame time.
Possibilityof changing the direction of rotation with inside delta mo-
torconnection.
When the motor is stopped the contactors are opened. When the
motor is enabled the specific contactor is enabled.
Figura 6.13 – Troca do sentido de giro via contator
NOTES!
1. SetP277=1(FWQ/REV-K1)andP278=1(FWQ/REV-K2) beforeconnectingthe powersupply.
2. The method used tostart the motor to anew direction of rotation will be the same as the one set to start the motor at the first time.
3. The motor will start again only after the time set at P630 (time delayafter starting).
4. See the recommended setup at items 3.3 and 3.3.8.
Enable
U(V)
100%Un
t(s)
0
100%Un
Start
Disable
P630
FWD/REV- K1 Closed
FWD/REV- K2 Closed
Start
P231
(1)
FWD/REV Selection
0 to 2
[ 0=Inactive ]
-
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
99
Range
[FactorySetting]
Parameter Unit Description / Notes
Sets the gain of the analog output AO1.For P252=1.000 the value of output AO1 is set according to the
description in Figure 6.15.
P252 0.000 to 9.999 AO1Analog Output [ 1.000 ] gain -
Check the possible options in Table 6.24 and Figure 6.15.For the values shown in Table 6.24, P253=2, P254=1000 and
AO2=20mA.
P253 0 to 10 AO2Analog Ouput [ 0=Not Used ] Function ­(0to 20)mAor (4 to 20)mA
Sets the gain of the analog output AO2.For P254=1.000 the value of output AO2 é is set according to the
description in Figure 6.15.
P254 0.000 to 9.999 AO2Analog Output [ 1.000 ] Gain 0.001
It selects the signal type of the current analog output AO2.
P255 0 or 1 AO2Analog Output [0=0-20mA ] Type (0 to 20)mAor ­(4 to 20)mA
P255 Output type
0 (0 to 20)mA 1 (4 to 20)mA
For transforming thecurrentanalogoutputAO2toa voltageoutputof
0 to 10V, connect a resistor of 500± 1% 0.5W in parallel with the output signal a resistor of 500± 1% 0.5W.
Remember whenthe output type is selectedto 4 to 20mA, thiswillbe
the total range of the signal output. 0% of the signal = 4mA and 100% of the signal = 20mA.
Table 6.23 - AO2 signal type
Check possible options in table 6.24 and Figure 6.15.For thevalues shownin Table6.24,P252=1000 and AO1=10V.
P251 0 to 10 AO1 Output Function [ 0=Not used ] (0 to 10)V -
Figure 6.14 - Motor direction of rotation with “Jog only”
U(V)
0
P511
P102
P102
P511
t(s)
“JOG Only”
ThisoptionallowstheslowspeedwithJoginbothforwardandreverse
directions without auxiliary contactors connected at the input power supply.
SeemoreinformationandthenotesattheP510andP511 parameters.
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
100
Range
[FactorySetting]
Parameter Unit Description / Notes
Scale of the Analog Output indications:
- Full scale =10V: for Output AO1.
- Full scale =20mAfor Output AO2.
Check the available options in Table6.25. The states of the digital inputs can be monitored in parameter P012.
“Enable/Disable” = Closed/Open Digital Input DI1 respectively. No
specific Parameter need to be programmed for this function. Only programming of the Enable/Disable command for the digital input is required. .
“Start/Stop” = When P264=1 (Start/Stop at three wires) is
programmed, the digital input DI1 and DI2 become automatically: DI1=Start and DI2=Stop.Use pulsing switches.
P264
(1)
0 to 2 DigitalInput DI2 [ 2=ErrorReset ] Function -
P265
(1)
0 to 2 DigitalInput DI3 [ 0=Not used ] Function -
P266
(1)
0 to 6 DigitalInput DI4 [ 0=Not used ] Function -
Current (%In of the SSW)
Input Voltage(%Un of the SSW)
Output Voltage (%Un of the SSW)
Power Factor
MotorThermalProtection
Power (W)
Power (VA)
Torque (% In Motor)
Fieldbus
Serial
P251 P253
Gain
P252,P254
AO1 AO2
Figure 6.15 - Block diagram of the Analog Outputs
Table 6.24 - Functions of the Analog Outputs
P251/P253 Function of the Analog Output Full Scale when
0 Not used ­1 Current in % In of the SSW 5 x P295 2 Input Voltage in %Un of the SSW 1.5 x P296(max.) 3 Motor Voltage in % Un of the SSW 1.5 x P296(max.) 4 Power Factor P008 = 1.00 5 Thermal Protection P050 = 250% 6 Power in W 1.5 x 3 x P295xP296(max.)x P008 7 Power in VA 1.5 x 3 x P295 x P296(max.) 8 Torque in %Tn of the Motor P009 = 100% 9 Fieldbus 16383 (3FFFh)
10 Serial 16383 (3FFFh)
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CHAPTER6 - DETAILED PARAMETERDESCRIPTION
101
Range
[FactorySetting]
Parameter Unit Description / Notes P267
(1)
0 to 6 DigitalInput DI5 [ 0=Not used ] Function -
P268
(1)
0 to 7 DigitalInput DI6 [ 0=Not used ] Function -
“Local/Remote” = Digital Input is open/closed respectively. Do not
program more than one digital inputfor this function.
“Error Reset” = Resets the errors when the digital input is closed.
Use only pulsing switch. When the input remains closed, the error reset will not act.
“No External Error” = No External Error will be present when the
digital input is closed.
“General Enabling/General Disabling” = Closed/Open to the digi-
tal input, respectively. This function allows the motor to start when it is in general enabling and to stop without a deceleration ramp when given the general disabling command. There is no need to program General Enabling to start the motor via digital input. If the general enabling is programmed via digital input, this must be closed to allow the motor to start, evenif the commands are not via digital inputs.
“Motor Thermistor” = The DI6 digital input is associated to the
input of the motor thermistor (PTC). If you want to used the DI6 as a normal digital input, you must program the Parameter P268 to the desiredfunctionandyoumust connectinseries to theinputa resistor withits resistance between 270W and1600W, as shown below:
“Rotation Direction”= DigitalinputopenK1 “on” andK2“off”, digital
input closed K1 = “off” and K2 “on” (item 3.3.8). This enables the change control of the rotation direction through digital input. Do not program more than one digital input for thisfunction
“Jog” = It is possible to enable the slow speed with Jog via Digital
Input when it is closed. Use a push-botton only. If more than one digitalinputwasprogrammedforthisfunction,anyonewhichis closed enablesthe Jog.
“Brake Off” = It is possible todisable the braking methods whenthe
digital input is open, for extra safety, for monitory the real motor standstill and disablethe brakingimmediately. If more than one digital inputisprogrammedforthisfunction,anyonewhichisopeneddisables thebraking immediately.
Figure 6.16 - PTC connection diagram or Digital Input
Contact
12
13
X1:
DI6(P268)
R=(270to1600)
DI6(P268=7)
12
13
X1:
+ tº
PTC
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