WEG SSW-06.0480, SSW-06.0312, SSW-06.0365, SSW-06.0412, SSW-06.0604 User Manual

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Serie: SSW-06
Software:version1.3X

0899.5579 E/6

SOFT-STARTER
MANUALSSW-06

ATTENTION!

It is very important to check if the
Soft-Starter Software is the same as
mentioned above.

12/2006

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Summaryof Revisions

The tablebelowdescribes therevisions made to this manual.

Revision Description Section

1 FirstEdition ­2 General Revision ­3 General Revision ­4 New Software Version ­5 Implementation of the following current: 412A, Chap 3

480A, 604A, 670A, 820A, 950A, 1100A and 1400A. and 10

New software version with: braking methods 3, 4, 6

FWD/REVandJog. and 8

P140 was changed. E73 was eliminated.

E71 and E76 were changed.

6 General Revision -

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Summary

Quick Parameter Reference,

Fault and Status Messages

I Parameters..................................................................................... 09

II FaultMessages.............................................................................. 17

III OtherMessages............................................................................. 17

CHAPTER 1

Safety Notices

1.1 Safety Notices inthe Manual.......................................................... 18

1.2 Safety Notice on the Product.......................................................... 18

1.3 PreliminaryRecommendations ....................................................... 19

CHAPTER 2

General Information

2.1 About this Manual .......................................................................... 20

2.2 SoftwareVersion............................................................................. 20

2.3 Aboutthe Soft-Starter SSW-06....................................................... 20

2.4 Soft-StarterSSW-06Identification .................................................. 23

2.5 ReceivingandStorage .................................................................... 25

CHAPTER 3

Installation and Connection

3.1Mechanical Installation ..................................................................... 26

3.1.1EnvironmentConditions .............................................................. 26

3.1.2Dimensions of the Soft-StarterSSW-06...................................... 26

3.1.3MountingSpecifications.............................................................. 27

3.1.3.1 Mounting inside a Panel .................................................... 28

3.1.3.2Mounting on a surface ....................................................... 30

3.2 Electrical Installation......................................................................... 31

3.2.1PowerTerminals ......................................................................... 32

3.2.2Locationof thePower/ Grounding, Control Connectionsand

Fan VoltageSelection ................................................................ 36

3.2.3RecommendedPower/GroundingCables ................................... 38

3.2.4AC InputConnection ................................................................... 39

3.2.4.1 Power Supply Capacity ..................................................... 40

3.2.4.2RecommendedFuses ....................................................... 40

3.2.5OutputConnection...................................................................... 41

3.2.5.1StandardThree-WireConnection(P150=0=Inactive).......... 41

3.2.5.2InsideDelta Motor Connection(P150=1=Active) ............... 42

3.2.6Grounding Connections .............................................................. 43

3.2.7Fan Connection and Selection of Fan Voltage ............................ 44

3.2.8Signaland Contro Connections .................................................. 45

3.2.9RS-232,X2SerialCommunicationConnection........................... 48

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Summary

3.2.10RS-485,XC8 IsolatedSerialCommunication

Board Connection .................................................................... 48

3.2.11 XC6FieldbusCommunicationBoard Connection ...................... 48

3.3RecommendedSet-Ups.................................................................... 48

3.3.1Recommended Set-ups by Keypad(HMI) Command

with Isolating Contactor. Notes in 3 .3. ....................................... 50

3.3.2Recommended Set-ups by Keypad(HMI) Command

withCircuit-breaker.Notes in 3.3................................................ 50

3.3.3Recommended Set-ups withCommandviaTwo-wire

Digital Inputs. Notesin 3.3. ........................................................ 51

3.3.4RecommendedSet-upswithCommand viaThree-wire

Digital Inputs. Notesin 3.3. ........................................................ 51

3.3.5RecommendedSet-upswithCommand viaThree-wire

DigitalInput and Inside Delta Motor Connection. Notes in 3.3

and3.2.5.2. ................................................................................ 52

3.3.6RecommendedSet-upswithCommand viaThree-wire

DigitalInput or Serial Communication. Notes in 3.3. .................. 52

3.3.7RecommendedSet-upswithCommand viaThree-wire

DigitalInput or Fieldbus Communication. Notes in 3.3. .............. 53

3.3.8 RecommendedSetup withCommandvia DigitalInputs and

directionofrotation ..................................................................... 53

3.3.9 RecommendedSetup withCommandvia DigitalInputs and

ReverseBraking ......................................................................... 54

3.3.10Recommended Setup with Commandvia Digital Inputsand

Optimal Braking ....................................................................... 54

3.3.11Recommended SetupwithCommand viaDigitalInputsand

DC-Braking............................................................................... 55

3.3.12Recommended Setup with Commandvia Digital Inputsand

External By-pass Contactor ..................................................... 55

3.3.13 Symbols ................................................................................... 56

3.4 EuropeanDirectivesforElectromagneticCompatibility

Requirementsfor installation .......................................................... 57

3.4.1Installation .................................................................................. 57

CHAPTER 4

Keypad (HMI) Operation

4.1 Descriptionof the Keypad (HMI-SSW-06) ..................................... 59

4.2 Useof the Keypad (HMI) ................................................................ 61

4.2.1KeypadUse for Soft-StarterSSW-06 Operation ......................... 61

4.2.2HMI Display-Signalingindications............................................... 62

4.2.3ParameterViewingand Programming......................................... 63

CHAPTER 5

Start-up

5.1 Power-upPreparation ..................................................................... 65

5.2 InitialPower-up............................................................................... 66

5.3 Start-up........................................................................................... 73

5.3.1 Start-upOperationviaKeypad(HMI)-

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Summary

Typeof Control:VoltageRamp .................................................. 74

CHAPTER6

Detailed Parameter Description

6.1 Access and Read-OnlyParameters - P000 to P099 ...................... 77

6.2 RegulationParameters - P100 toP199 ..........................................82

6.3 ConfigurationParameters-P200 to P299....................................... 91

6.4 Communication Parameters - P300to P399 .................................. 104

6.5 Motor Parameters - P400 to P499.................................................. 106

6.6 SpecialFunction Parameters - P500 to P599................................. 107

6.7 Protection Parameters - P600 to P699........................................... 113

CHAPTER7

Applications and Programming

7.1Applicationsand Programming ......................................................... 121

7.1.1Startingby VoltageRamp (P202=0)............................................ 123

7.1.2 Startingby Current Limit (P202=1)..............................................124

7.1.3StartingbyCurrentRamp (P202=4) ............................................ 125

7.1.4StartingbyCurrentRamp (P202=4) ............................................ 126

7.1.5StartingwithPump Control (P202=2) .......................................... 127

7.1.6Starting with TorqueControl(P202=3)......................................... 129

7.1.6.1Loads with constant torque (P202=3 and P120=1 point) .... 130

7.1.6.2 Loads with high initial torque (P202=3 and P120=3 points) 130

7.1.6.3Loads with constant torque and Sspeed curve

(P202=3 and P120=3 points) ............................................. 131

7.1.6.4Loads withquadratic torqueand Sspeed curve

(P202=3 and P120=2 points) ............................................. 131

7.1.6.5Loadswith quadratic torqueand linear speedcurve

(P202=3 and P120=3 points) ............................................. 132

7.1.6.6Loads withquadratic torqueand higherinitial torque

(P202=3 and P120=3 points) ............................................. 132

7.1.6.7Hydraulic pump load type (P202=3).................................... 133

7.2Protectionsand Programming .......................................................... 136

7.2.1ThermalClasses......................................................................... 136

7.2.1.1 Suggestions about thermal class setting............................ 136

7.2.1.2Example of how toprogram the Thermal Class .................. 137

7.2.1.3Time reductionwhenchanging from cold starting

to hot starting ..................................................................... 138

7.2.1.4ServiceFactor .................................................................... 138

CHAPTER8

Diagnosis and Troubleshooting

8.1 Faults and Possible Causes ............................................................. 139

8.2Troubleshooting ................................................................................ 143

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Summary

8.3ContactingWEG Telephone/Fax/E-mailfor Contact (Servicing)........ 143

8.4PreventiveMaintenance .................................................................... 144

8.4.1CleaningInstructions .................................................................. 145

8.5 Spare Parts List ................................................................................ 145

CHAPTER 9

Options and Accessories

9.1Remote Keypad (HMI)and Cables.................................................... 146

9.2RS-485for theSoft-StarterSSW-06 ................................................. 148

9.2.1RS-485 Communication Kit for theSSW-06 ............................... 148

9.2.2OptionalMIW-02 Module ............................................................ 149

9.3 Fieldbus Communication Kits ........................................................... 149

9.3.1Fieldbus DeviceNet CommunicationKit for the SSW-06............. 149

9.3.2Fieldbus Profibus DP Communicationkit for the SSW-06 .......... 150

CHAPTER10

Technical Specifications

10.1 CurrentsandRatingsAccordingto Ul508 ....................................... 151

10.2 Currentsand Ratings for IP55,IV PoleWeg Motor ......................... 152

10.3 PowerData..................................................................................... 153

10.4 Electronics/Programming Data....................................................... 153

10.5 MechanicalData............................................................................. 155

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9

SSW-06- QUICK PARAMETER REFERENCE

QUICK PARAMETER REFERENCE, FAULT AND STATUS MESSAGES

Software:V1.3X
Application:
Model:
SerialNumber:
PersonResponsible:
Date: / / .

I.Parameters

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

P000 Access Parameter 0 to 999 0 - 77

READONLY PARAMETERS P001 to P099

P001 Soft-Starter Current 0 to 999.9 - % 78

(%In of the Soft-Starter)

P002 Motor Current (%In of the Motor) 0 to 999.9 - % 78
P003 Motor Current 0 to 9999.9 - A 78
P004 Power Supply Voltage 0 to 999 - V 78
P005 Network Frequency 0 to 99.9 - Hz 78
P006 Soft-Starter Status 0=rdy - ready - - 78

1=Sub - Sub
2=Exx - Error
3=ruP - Run Up
4=FuLL- Full Volt.
5=PASS - By-pass
6=ECO - Reserved
7=rdo - Run Down
8=br - Braking
9=rE- FWD/REV
10=JOG-JOG
11=dly- Delay P630
12=G.di - Gen. Disable

P007 Output Voltage 0 to 999 - V 79
P008 Power Factor 0 to 1.00 - - 79
P009 Motor Torque (% Tn of the Motor) 0 to 999.9 - % 79
P010 Output Power 0 to 6553.5 - kW 79
P011 Apparent Output Power 0 to 6553.5 - kVA 79
P012 Digital InputStatusDl1 to Dl6 0 = Inactive - - 80

1 = Active

P013 Status RL1, RL2 and RL3 0 = Inactive - - 80

1 = Active

P014 Last Fault 03 to 77 - - 81
P015 Second Previous Fault 03 to 77 - - 81
P016 Third Previous Fault 03 to 77 - - 81
P017 Fourth Previous Fault 03 to 77 - - 81
P023 Software Version X.XX - - 81
P030 Current of Phase R 0 to 9999.9 - A 81
P031 Current of Phase S 0 to 9999.9 - A 81
P032 Current of Phase T 0 to 9999.9 - A 81
P033 R-S Line Voltage 0 to 999 - V 81
P034 S-T Line Voltage 0 to 999 - V 81
P035 T-RLine Voltage 0 to 999 - V 81

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SSW-06- QUICK PARAMETER REFERENCE

10

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

P042 Time Powered 0 to 65530 - h 81
P043 TimeEnabled 0 to 6553 - h 82
P050 MotorThermal Protection Status 0 to 250 - % 82
P085 FieldbusCommunication Board Status 0=Off - - 82

1=Board Inactive
2=Board Active and Offline
3=Board Active and Online

REGULATION PARAMETERS P100TO P199
Voltage Ramp

P101 Initial Voltage(% Un of the motor) 25 to 90 30 % 82
P102 Acceleration Ramp Time 1 to 999 20 s 83
P103 Deceleration Voltage Step 100=Inactive 100=Inactive % 84

(% Un of the motor) 99 to 60

P104 DecelerationRampTime 0=Inactive 0=Inactive s 84

1 to 299

P105 End Deceleration Voltage 30 to 55 30 % 84

(% Un of the Motor)

Current Limit

P110 CurrentLimit 150 to 500 300 % 84

(%In of the Motor current)

P111 Initial Current for the Current Ramp 150 to 500 150 % 85

(% In of the Motor)

P112 Time for the Current Ramp 1 to 99 20 % 85

(% of P102)

Torque Control

P120

(1)

Starting Torque Characteristics 1=Constant 1=Constant - 86

2=Linear
3=Quadratic

P121 Initial StartingTorque (% Tn of Motor) 10 to 400 30 % 87
P122 End Starting Torque(% Tn of Motor) 10 to 400 110 % 87
P123 MinimumStartingTorque 10 to 400 27 % 87

(% Tn of the Motor)

P124 Time for the Minimum Start Torque 1 to 99 20 % 87

(% of P102)

P125

(1)

Stopping Torque Characteristics 1=Constant 1=Constant - 88

2=Linear
3=Quadratic

P126 End Stop Torque(% Tn of the Motor) 10 to 100 20 % 88
P127 MinimumStopTorque 10 to 100 50 % 89

(% Tn of the Motor)

P128 Time for the Minimum StopTorque 1 to 99 50 % 89

(% of P104)

Pump Control

P130

(1)

PumpControl 0=PumpI 0=PumpI - 89

1=PumpII

By-pass

P140

(1)

External By-pass Contactor 0=Inactive 0=Inactive - 89

1=Active

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11

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

Inside Delta

P150

(1) (2)

Inside Delta Motor Connection 0=Inactive 0=Inactive - 90

1=Active

CONFIGURATION PARAMETERS P200 to P399

P200 Password 0=Inactive 1=Active - 91

1=Active

P201

(2)

Language Selection 0=Portuguese To be defined - 91

1=English by the user
2=Spanish
3=German

P202

(1)

Type of the Control 0=Voltage Ramp 0=Voltage Ramp - 91

1=Current limiting
2=PumpControl
3=Torque Control
4=CurrentRamp

P204

(1)

Load/Save Parameters 0=Not use 0=Not use - 94

1=Not use
2=Not use
3=ResetP043
4=Not use
5=Loads Factory Default
6=Not use
7=Loads User Default 1
8=Loads User Default 2
9=Not use
10=Saves User Default 1
11=Saves User Default 2

P205 Display Default Selection 0=P001 2=P003 - 95

1=P002
2=P003
3=P004
4=P005
5=P006
6=P007
7=P008

P206 Auto-Reset Time 0=Inactive 0=Inactive s 95

1 to 600

P215

(1)

Keypad Copy Function 0=Inactive 0=Inactive - 96

1=SSWHMI
2=HMISSW

P218 LCD Display Contrast Adjust. 0 to 150 127 - 97

Local/Remote Definition

P220

(1)

Local/Remote Source Selection 0=Always Local 2=HMI(L) - 97

1=Always Remote
2=HMI(L)
3=HMI(R)
4=DI4toDI6
5=Serial(L)
6=Serial(R)
7=Fieldbus(L)
8=Fieldbus(R)

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SSW-06- QUICK PARAMETER REFERENCE

12

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

P229

(1)

LocalStatusCommand Selection 0=KeysHMI 0=KeysHMI - 97

1=DigitalInputs DIx
2=Serial
3=Fieldbus

P230

(1)

RemoteStatusCommandSelection 0=KeysHMI 1=DIxTerminals - 97

1=DigitalInputs DIx
2=Serial
3=Fieldbus

P231

(1)

FWD/REVSelection 0=Not used 0=Not used - 98

1=By Contactor
2=JOGOnly

Analog Outputs

P251 AO1 (0 to 10)V Output Function 0=Not used 0=Not used - 99

1= Current (%In of the SSW)
2=Input Voltage
(%Un of the SSW)
3=Output voltage
(%Un of the SSW)
4=Power Factor
5=ThermalProtection
6=Power (in W)
7=Power (in VA)
8=Torque (%Tn of Motor)
9=Fieldbus
10=Serial

P252 AO1 Analog Output Gain 0.000 to 9.999 1.000 - 99
P253 AO2 (0 to 20)mA or (4 to 20)mA 0=Not used 0=Not used - 99

Output Function 1= Current (%In of the SSW)

2=Input Voltage
(%Un of the SSW)
3=Output voltage
(%Un of the SSW)
4=Power Factor
5=ThermalProtection
6=Power (in W)
7=Power (in VA)
8=Torque (%Tn of the Motor)
9=Fieldbus
10=Serial

P254 AO2 Analog Output Gain 0.000 to 9.999 1.000 - 99
P255 AO2 Analog Output Selection 0=0 to 20 0=0 to 20 mA 99

1=4 to 20

Digital Inputs

P264

(1)

DI2Digital InputFunction 0=Not Used 2= Reset - 100

1=Stop (Three-Wire)
2=Reset

P265

(1)

DI3Digital InputFunction 0=Not Used 0=Not used - 100

1=GeneralEnable
2=Reset

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13

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

P266

(1)

DI4Digital InputFunction 0=Not Used 0=Not Used - 100

1=FWD/REV
2=Local/Remote
3=NoExternalFault
4=JOG
5=Brake Off
6=Reset

P267

(1)

DI5Digital InputFunction 0=Not Used 0=Not used - 101

1=FWD/REV
2=Local/Remote
3=NoExternalFault
4=JOG
5=Brake Off
6=Reset

P268

(1)

DI6Digital InputFunction 0=Not used 0=Not used - 101

1=FWD/REV
2=Local/Remote
3=No external Fault
4=JOG
5=Brake Off
6=Reset
7=MotorThermistor

Digital Outputs

P277

(1)

RL1 Relay Function 0=Not used 1=Running - 102

1=Running
2=Fullvoltage
3=External By-pass
4=FWD/REV-K1
5=DC-Brake
6=NoFault
7=Fault
8=Fieldbus
9=Serial

P278

(1)

RL2 Relay Function 0=Not used 2=FullVoltage - 102

1=Running
2=Fullvoltage
3=External By-pass
4=FWD/REV-K2
5=DC-Brake
6=NoFault
7=Fault
8=Fieldbus
9=Serial

P279

(1)

RL3 Relay Function 0=Inactive 6=NoFault - 102

1=Running
2=Fullvoltage
3=External By-pass
4= Not used
5=DC-Brake
6=NoFault

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SSW-06- QUICK PARAMETER REFERENCE

14

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

7=Fault
8=Fieldbus
9=Serial

Soft-Starter Data

P295

(1)(2)

SSW Rated Current 0=10A 11=312A According to A 103

1=16A 12=365A Soft-Starter
2=23A 13=412A Rated Current
3=30A 14=480A
4=45A 15=604A
5=60A 16=670A
6=85A 17=820A
7=130A 18=954A
8=170A 19=1100A
9=205A 20=1411A
10=255A

P296

(1) (2)

Rated Voltage 0=220/575V According to V 103

1=575/690V Soft-Starter

Voltage

PARÂMETROS DE COMUNICAÇÃO SERIAL P300 a P399

P308

(1)(2)

Soft-Starter Address on the Serial 1 to 247 1 - 104
Communication Network

P309

(1)(2)

FieldbusCommunication 0=Inactive 0=Inactive - 104
BoardEnabling 1=Profibus-DP

(1 Inputs and 1 Outputs)
2=Profibus-DP
(4 Inputs and 4 Outputs)
3=Profibus-DP
(7 Inputs and 7 Outputs)
4=DeviceNet
(1 Inputs and 1 Outputs)
5=DeviceNet
(4 Inputs and 4 Outputs)
6=DeviceNet
(7 Inputs and 7 Outputs)

P312

(1)(2)

Protocol Type and Serial 1=Modbus-RTU 1=Modbus-RTU 104
Communication Transfer Rate (9600bps, no parity) (9600bps,

2=Modbus-RTU no parity)
(9600bps, odd)
3=Modbus-RTU
(9600bps, even)
4=Modbus-RTU
(19200bps, no parity)
5=Modbus-RTU
(19200bps, odd)
6=Modbus-RTU
(19200bps, even)
7=Modbus-RTU
(38400bps, no parity)
8=Modbus-RTU
(38400bps, odd)

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15

SSW-06- QUICK PARAMETER REFERENCE

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

9=Modbus-RTU
(38400bps, even)

P313 Serialand FieldbusCommunication 0=Inactive 0=Inactive 104

ErrorActions (E28, E29 and E30) 1=Disable

2=GeneralEnable
3=Changes to Local

P314

(1)

TimeoutTime for Serial 0 to 999 0= Inactive s 105
CommunicationTelegramReception

P315

(1)

Read Parameter via Fieldbus 1 0 to 999 0 - 105

P316

(1)

Read Parameter via Fieldbus 2 0 to 999 0 - 105

P317

(1)

Read Parameter via Fieldbus 3 0 to 999 0 - 105

MOTOR PARAMETERS P400 to P499

P400

(1)

Rated Motor Voltage 0 to 999 380 V 106

P401

(1)

Rated Motor Current 0.0 to 1500 20 A 106

P403

(1)

Rated Motor Speed 400 to 3600 1780 rpm 106

P404

(1)

Rated Motor Power 0.1 to 2650 75 kW 106

P405

(1)

Motor Power Factor 0 to 1.00 0.89 - 106

P406

(1)

Service Factor 0 to 1.50 1.00 - 106

SPECIAL PARAMETERS P500 to P599
Braking

P500

(1)

Braking Methods 0=Inactive 0=Inactive - 107

1=Reverse Braking
2=OptimalBraking
3=DC-Braking

P501 BrakingTime 1 to 299 10 s 110
P502 Braking Voltage Level 30 to 70 30 % 110
P503 Braking End Detection 0=Inactive 0=Inactive - 110

1=Automatic

JOG

P510

(1)

Jog 0=Inactive 0=Inactive - 111

1=Active

P511 Jog Level 10 to 100 30 % 111

Kick Start

P520

(1)

Kick Start TorquePulse 0=Inactive 0=Inactive - 112
(according to P202) 1=Active

P521 Kick StartPulseTime 0.1 to 2 0.1 s 112
P522 Kick Start Voltage Pulse Level 70 to 90 70 % 112

(% Un of the Motor)

P523 Kick Start Current Pulse Level 300 to 700 500 % 112

(% In of the Motor)

PROTECTION PARAMETERS P600 to P699
Voltage Protection

P600

(1)

Undervoltage (% Un of the motor) 0 to 30 20 % 113

P601

(1)

ImmediateUndervoltageTime 0=Inactive 1 s 113

1 to 99

P602

(1)

Overvoltage (% Un of the motor) 0 to 20 15 % 113

P603

(1)

ImmediateOvervoltageTime 0=Inactive 1 s 113

1 to 99

P604

(1)

Voltage Imbalance Between Phases 0 to 30 15 % 114
(% Un of the motor)

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SSW-06- QUICK PARAMETER REFERENCE

16

Parameter Description Adjustable Range

Factory

Unit

User´s

Page

Setting Setting

Notes presented on quick parameter description:

(1) This parameter can only be changed with the motor stopped.
(2) This parameter does not change when factory defaults are loaded (P204=5).

P605

(1)

PhaseVoltage ImbalanceTime 0=Inactive 1 s 114

1 to 99

Current Protection

P610

(1)

Immediate Undercurrent 0 to 99 20 % 114
(% In of the motor)

P611

(1)

ImmediateUndercurrentTime 0=Inactive 0=Inactive s 114

1 to 99

P612

(1)

Immediate Overcurrent 0 to 99 20 % 114
(% In of the motor)

P613

(1)

ImmediateOvercurrentTime 0=Inactive 0=Inactive s 114

1 to 99

P614

(1)

Current Imbalance between Phases 0 to 30 15 % 115
(% In of the motor)

P615

(1)

Current Imbalance Between 0=Inactive 1 s 115
PhaseTimes 1 to 99

P616

(1)

Undercurrent before Closing 0=Inactive 1=Active - 115
of Internal By-pass 1=Active

P617 Motor Overcurrent before By-pass 0=Inactive 1=Active - 115

1=Active

Phase Sequence

P620

(1)

RST Phase Current Sequence 0=Inactive 0=Inactive - 115

1=Active

Interval between Starts

P630 Interval of Time after Stop 2 to 999 2 s 115

Motor Thermal Protection

P640

(1)

MotorProtection Thermal Class 0=Inactive 5=25 6=30 - 117
of Motor Protection 1=5 6=30

2=10 7=35
3=15 8=40
4=20 9=45

P641

(1)

Auto-Reset of thermal Memory 0=Inactive 0=Inactive s 120

1 to 600

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17

SSW-06- QUICK PARAMETER REFERENCE

II.FaultMessages

III.OtherMessages

Display Description Page

E03 Undervoltage, Phase Fault or Phase 139

Unbalancing

E04 Overtemperature at the Power Assembly 139
E05 Motor Overload 139
E06 ExternalFault(DI) 139
E10 Copy Function Fault 139
E15 Motor is not Connected or SCRs in Short-circuit 139
E16 Overvoltage 139
E24 ProgrammingError 140
E28 Timeoutin the Telegram Reception 140
E29 FieldbusCommunication is Inactive 140
E30 Fieldbus Board is Inactive 140
E31 HMIConnectionFault 140
E32 Motor Overtemperature (DI) 140
E41 Self-Diagnosis Fault 140
E62 StartLimitingTime 140
E63 Locked Rotor 140
E65 Undercurrent 141
E66 Overcurrent 141
E67 Inverted Phase Sequence 141
E70 Undervoltage at the Electronics 141
E71 Bypass Contact is Open 141
E72 Overcurrent before By-pass Contact 141
E74 CurrentImbalance 141
E75 Frequency of Supply Line 141

out of Permitted Range

E76 Undercurrent before By-pass 141
E77 Bypass Contact is closed or SCRs in Short-circuit 141

For more details see table 8.1 in chapter 8.

Display Description

rdy Soft-Starter is ready to be enabled

ruP Soft-Starter is enabled according to “ramp up”
FuLL Soft-Starter is enabled at “full voltage”
PASS Soft-Starter is enabled with “By-pass”

rdo Soft-Starter is enabled according to “ramp down”

br Soft-Starter is enabled according to “braking”

rE Soft-Starter is enabled according to “reversing”
JOG Soft-Starter is enabled according to “jog”
Sub Soft-Starter under voltage fault

Exx Soft-Starter fault

dly Soft-Starter esperando o tempo após parada "delay"

G.di Soft-Starter com desabilita geral "general disable"

ECO Reserved

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18

SAFETY NOTICES

ThisManualcontainsallnecessaryinformationforthecorrectinstallation
andoperationof theSSW-06 Soft-Starter.
TheSSW-06 InstructionManualhasbeenwrittenforqualifiedpersonnel
with suitable training or technical qualifications to operate this type of
equipment.

The following Safety Notices will be used in this Manual:

DANGER!

IftherecommendedSafetyInstructionsarenotstrictlyobserved,serious
orfatal injuries of personnel and/or equipmentdamage canoccur.

ATTENTION!

Failure to observe the recommended Safety Procedures can lead to
materialdamage.

NOTE!

ThecontentofthisManualsuppliesimportantinformationforthecorrect
understandingofoperationandproperperformanceof theequipment.

1.1 SAFETYNOTICES
INTHEMANUAL

1.2 SAFETYNOTICESON
THEPRODUCT

Thefollowingsymbolsmaybeattachedtotheproduct,servingasSafety
Notices:

High Voltages

Componentsaresensitivetoelectrostatic discharge.Donot touch
them without following proper grounding procedures.

Mandatory connection to ground protection (PE)

Shield connection to ground

CHAPTER 1

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CHAPTER 1 - SAFETY NOTICES

19

NOTE!

In this Manual,qualified personnelare defined as people that are trained to:

1. Install, ground,power-up and operate the SSW-06 according tothis
Manual and the local required safety procedures;

2. Use of safety equipment according to the local regulations;

3. Administer First Aid Treatment.

DANGER!

Always disconnect the main power supply before touching any electrical
component associated to the SSW-06 Soft-Starter.
High voltages and spinningparts (fans) may bepresent even after switching
offthe power supply.Wait atleast3minutes forthecomplete dischargeof the
capacitors.
Always connect the equipment frame to the protection earth (PE) in the
appropriateplacefor this.

ATTENTION!

All electronic boards have components that are sensitive to electrostatic
discharges.Nevertouchanyoftheelectricalcomponentsorconnectorswithout
followingpropergroundingprocedures.If necessarytodoso,touchtheproperly
groundedmetallic frame oruse asuitable groundstrap.

NOTE!

Soft-StarterSSW-06can interfere with other electronicequipment.Inorder to
reduce this interference, adopt the measures recommended in Section 3
“Installation”.

NOTE!

Readthisentiremanualcarefullyandcompletelybeforeinstallingor operating
theSoft-StarterSSW-06.

Do not apply high voltage (High Pot) test on Soft-Starter SSW-06!

If this test is necessary, contact the manufacturer

DANGER!

Only qualified personnel should plan or implement the installation, start-up,
operationandmaintenanceofthisequipment.Personnelmustreviewthisentire
Manualbefore attemptingto install,operateortroubleshootthe SSW-06.
These personnel must follow all safety instructions included in this Manual
and/ordefined by local regulations.
Failuretocomply with these instructionsmayresultin personnel injuryand/or
equipmentdamage.

1.3 PRELIMINARY
RECOMMENDATIONS

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20

GENERAL INFORMATION

This chapter defines the contents and purpose of this manual and
describes the main characteristics of the SSW-06 Soft-Starter.
Identification of theSSW-06, receiving and storage requirements are
alsoprovided.

This Manual is divided into 10 Chapters, providing information to the
user on how to receive, install, start-up and operate the Soft-Starter
SSW-06.

Chapter1- Safety Notices;
Chapter2- GeneralInformation;ReceivingandStoringoftheSSW-06;
Chapter3- InformationaboutInstallationandConnectionofthe

Soft-Starter SSW-06 power and control circuit), how to

installoptionsandrecommended drives;
Chapter4- Using the Keypad(HumanMachineInterface - HMI);
Chapter5- Information about runningandstepsto befollowed;
Chapter6- Detailed description of all Soft-StarterSSW-06

programmingparameters;
Chapter7- Information andsuggestions on how to program the

types of control and protections
Chapter8- InformationaboutDiagnosticsandTroubleshooting,

cleaninginstructionsandpreventivemaintenance;
Chapter9- SW-06 Soft-Starteroptionaldevices;
Chapter10- Tables and technical informationabout the powerlines

of the Soft-Starter SSW-06;
ThisManualprovidesinformationforthe correctuseof theSoft-Starter
SSW-06.Duetothevarious functionsoftheSoft-StarterSSW-06many
differentmodesof operation are possible.
As the Soft-Starter SSW-06 can be applied in several ways, it is
impossible to describe here all application possibilities, neither can
WEG assume anyresponsibility when the Soft-Starter SSW-06 is not
used according to this Manual.
No part of this Manual maybe reproduced in any form, without written
permissionfrom WEG.

It is important to notethe Software Version installed in the Soft-Starter
SSW-06,sinceitdefinesthefunctionsandtheprogrammingparameters
ofthe Soft-Starter.This Manualrefers to theSoftwareversion indicated
on the inside cover.For example, the Version1.0X applies to versions

1.00to1.09,where“X”isa variablethatwillchangeduetominorsoftware
revisions.
TheSoftware Versioncan be readthe ParameterP023.

TheSoft-StarterSSW-06 is ahigh performance Drive that permitsthe
start Control of three-phase AC induction motors. The Soft-Starter
SSW-06 prevents mechanical shocks on the load and current peaks
in the supply line.
Amongthe maincharacteristicsofthisproductis itslineandconnection
fault detection capacity thus enabling the customer tochose the best
way of protectinghis the motor,such as:

2.1 ABOUTTHISMANUAL

2.2 SOFTWARE VERSION

2.3 ABOUTTHE
SOFT-STARTER
SSW-06

CHAPTER 2

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CHAPTER2 - GENERALINFORMATION

21

 Programmableprotections againstlineundervoltageand

overvoltage,andlinephaseimbalance;

 Thermal class maybeprogrammedup toClass45for largemotors.

The thermal memory is saved on EEPROM even in case of an
electronic supplyfault.

Specialfunctions such as:

 Displayof the number ofhours,runningtime,supplyvoltagephase,

motor current per phase, motor current in amperes, motor current
asa%oftheSoft-StarterSSW-06ratedcurrentandtheratedcurrent
asa %of the motorcurrent, statusof the digital inputs and outputs;

 Setting sequence after reset to factory default;
 Veryflexibleselectionof start/stopcontroltype,enablingthefollowing

selections: VoltageRamp, Constant Current Limitingor by Ramp,
PumpControland Constant,LinearorQuadraticTorqueControl;

 TotallyflexibleTorque Control providingveryhighperformancefor

themost demanding applications;

 Possibility of using all digital inputs, digital outputs and analog

outputsas remote PLCvia Fieldbuscommunication;

 Possibilityof monitoringthepowersupplyvoltagemeasurementsin

aPLC networkvia Fieldbus communication.

Control Hardware:

 Keypad, referred to as the Human Machine Interface (HMI) with

Liquid-CrystalDisplayandeasyprogramming.Faultconditionscan
bedisplayedinseveral languages.

 32Bit Microprocessor calculates the True rms voltage and current;
 Measurementof thevoltage and current inthe three phases;
 Isolated digitalinput for the motor PTC;
 Fieldbus boards and RS-485 as options.

Power Hardware:

 Compact size;
 Power Supply input and output connections:

Models85A to 820A- Input through the top andoutput through the
bottom of the SSW-06.Models 950A to 1400A - Input and output
throughthe bottom.

 Easy assembly and maintenance services;
 Measurements of heat sink temperature in models 255A to 820A

through two thermostats:One thermostat to switch-on the internal
fansand the otherto monitorover-heating.

 Soft-Starter SSW-06 can be coupled to the motor by a standard

connection or an inside delta motor connection without requiring
optionaldevices.

Incorporated By-pass contactor makes the Soft-Starter SSW- 06
(85Ato 820A):

 More resistantto supply line oscillations after starting;
 Save energy that would be dissipated through the thyristors after

thestart,thus reducingthenumberoffansrequiredfor controlpanel
cooling.

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CHAPTER2 - GENERALINFORMATION

22

Figure 2.1 - Soft-Starter SSW-06 block diagram

Three-Phase

Power Supply

CONTROL BOARD

Control
Supply

DigitalInputs

Serial

Interface

RS-232

Serial

Interface

(optional)

RS-485

Fieldbus

(optional)

ProfibusDP

DeviceNet

Analog Outputs

DigitalOutputs

Programmable

Analog Outputs

AO1 and AO2

Programmable
DigitalOutputs

RL1...RL3

Programmable

DigitalInputs

DI1...DI6

PC,PLC,MFW,

Super Drive,

ModBUS-RTU

PC,PLC

Three-Phase

Motor

Output

Voltage

Input Voltage

Current

Supply

POWERBOARD

HMI

(Remote)

HMI

(1)

(1)

(1)

CPU

PE

PE

(1) Models 950, 1100 and 1400 do not have an internal By-pass contactor.

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CHAPTER2 - GENERALINFORMATION

23

2.4 SOFT-STARTER SSW-06
IDENTIFICATION

Figure 2.2 - Soft-Starter SSW-06 nameplate

LocationofSoft-Starter SSW-06 nameplate:

Figure 2.3 - Detail of the Soft-Starter SSW-06 nameplate

VER DETALHE "A"

X

FRONTAL

A

VISTA DE X

SSW-06 Model

Input Data (Voltage, Number of

Phases, Current, Frequency)

Output Data (Voltage, Number

of Phases, Current)

Control Power Supply Data

(Voltage, Frequency)

SerialNumber

Software

Version

Hardware

Revision

Manufacturing

Date

View Detail A

Identificationnameplate

of the SSW-06

(Internal Cover)

FRONT VIEW VIEWX

WEGItem

Number

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CHAPTER2 - GENERALINFORMATION

24

Rated

Output

Current:

0085=85A

0130=130A

0170=170A

0205=205A

0255=255A

0312=312A

0365=365A

0412=412A

0480=480A

0604=604A

0670=670A

0820=820A

0950=950A

1100=1100A

1400=1400A

Thee-phase

Power

Supply

Power Supply

Voltage:

2257=

(220 to 575)V

Manual

Language:

P= portuguese

E=English

S=Spanish

G=German

Human-

Machine

Interface

(Keypad):

Blank =

standard

SI= without

keypad

HOW TO SPECIFY THE SSW-06 MODEL:

SSW-06 0023 T 2257 P O _ _ _ _ _ _ Z

Special

Software:

Blank =

standard

S1=Special

Software

Special

Hardware:

Blank =

standard

H1 = 115V

Ventilation

(Model950A)

H2 = 230V

Ventilation

(Models

950A,1100A

and1400A)

Soft-Starter

SSW-06

WEG Series

End of

Code

NOTES!

The option field (S or O) defines if the Soft-Starter SSW-6 is a standard version or if it is equipped with any optional devices. If the standard version is

required, the code ends here. The model number alwayshas the letter Z at the end. For example:

SSW060085T2257ESZ = StandardSoft-StarterSSW-06 with current of 85Aand 220V to 575V with Manual in English.

If there are accessories, the spaces must be filled out in the correct sequence until the code ends with the letter zero.

Thestandard productis defined as described here:

 Degreeof protection:IP00from 85Ato1400A

 Human-Machine-Interface: HMI-SSW06 (withLCDandLEDdisplays).

Obs.: The communication kits are optional, see chapter 9.

Options:

S=Standard

O=with options

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CHAPTER2 - GENERALINFORMATION

25

2.5 RECEIVINGAND
STORAGE

The SSW-06 is supplied in packaging according to the model:

-Models 85A to 205A in a cardboard box;

-Models255A to 365Ain a cardboard boxover a woodenbox;

-Models 412A to 1400A ina woodenbox.
The outside of the packing container has a nameplate that is identical
tothaton the Soft-StarterSSW-06.Pleasecheck if thenameplatedata
matches the ordered data.
Themodels upto 205A must be placedand opened on atable with the
helpof two or more people,open thebox, remove thefoam protection
andremoveSoft-StarterSSW-06.
Themodels up to 205Amust be placed and openedonatablewiththe
helpof twoor more persons.
Open the box, remove the foam protection and remove Soft-Starter
SSW-06 with the help of two or more persons.
Models greater than 255A must be openedon the floor. Open the box
and,removetheboltsthatfastentheSoft-StarterSSW-06 onthepallet.
The Soft-Starter SSW-06 must be handled with a hoist.
Check if:

 The Soft-Starter SSW-06 nameplate data matches the purchase

order;

 Theequipmenthas not beendamagedduring transportation.If any

problem is detected, contact the carrier immediately.

 If the Soft-StarterSSW-06is notto be installedimmediately, storeit

within its original cardboard boxin a clean and dry room (Storage
temperaturesbetween - 10°C(14ºF)and65°C(149ºF)).

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26

CHAPTER 3

3.1 MECHANICAL
INSTALLATION

INSTALLATION AND CONNECTION

Thischapterdescribestheelectricandmechanic installationprocedures
of the SSW-06 Soft-Starters. The orientations and suggestions must
befollowedfor correct productfunctioning.

3.1.1Environment Conditions

The location of the Soft-Starter SSW-06 installation is an important
factorto assure good performance andhigh product reliability.
Forproperinstallationof theSSW-06Soft-Starter,wemakethefollowing
recommendations:
 Avoiddirectexposuretosunlight,rain,excessivehumidityor marine

environment;

 Gases or explosive or corrosiveliquids;
 Excessive vibration, dust or metallic and/or oil particles in the air.

Allowed Environment Conditions:

 Temperature: 0ºC to 55ºC (32ºF to 131ºF) – Rated conditions for

models 85A to 820A;
0ºC to 40ºC (32ºF to 104ºF) – Ratedconditions for models950A to
1400A.
2%CurrentreductionforeachdegreeCelsiusabovethespecification
in the ratedconditions.

 RelativeAir Humidity:5% to 90%, non-condensing.
 MaximumAltitude:1000m ( 3,300 ft) - rated conditions.

From1000mto4000m(3,300ftto13,200ft)-with1%currentreduction
foreach100m(330ft)above1000m(3,300ft).

 Degree of Pollution:2 (accordingto UL508).

Water,condensationor conductivedust/particlesare notallowedin
the air.

3.1.2 Dimensionsof the

Soft-StarterSSW-06

ExternaldimensionsandmountingholesfollowFigure3.1andTable3.1.

Figure 3.1 - Dimensional Drawings of the Soft-Starter SSW-06

A

W

D

C

B

D2

H

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CHAPTER3 - INSTALLATIONANDCONNECTION

27

Model

Height Width Depth.

A B C D2

Mounting

Weight

Degree of

H W D

mm mm mm mm

screw

Kg

Protection

mm mm mm

(in) (in) (in) (in)

mm

(lb)

(in) (in) (in)

(in)

SSW-06.0085 370 132 244 75 350 28.5 8.5 M5 8.5

IP00

SSW-06.0130 (14.57) (5.20) (9.61) (2.95) (13.78) (1.12) (0.33) (1/4") (18.74)
SSW-06.0170 440 223 278 150 425 36.5 5.9 M6 18.5
SSW-06.0205 (17.32) (8.78) (10.94) (5.91) (16.73) (1.44) (0.23) (1/4") (40.79)
SSW-06.0255 550 370 311 200 527.5 84.8 10 M6 39.5
SSW-06.0312 (21.65) (14.57) (12.24) (7.87) (20.77) (3.34) (0.39) (1/4") (87.08)
SSW-06.0365
SSW06.0412 650 369.5 347 200 627.5 84.75 11.25 M6 55.0
SSW06.0480 (25.59) (14.55) (13.67) (7.87) (24.7) (3.33) (0.44) (1/4") (121.27)
SSW06.0604
SSW06.0670 795 540 357.12 250 775 145 10 M8 120.0
SSW06.0820 (31.3) (21.26) (14.06) (9.84) (30.51) (5.71) (0.39) (5/16") (264.60)
SSW06.0950 894.5 568.2 345.15 400 810 84.1 10 M8 107.0

(35.22) (22.37) (13.59) (15.75) (31.89) (3.31) (0.39) (5/16") (235.93)
SSW06.1100 1234.8 685 432.94 500 1110 92.5 15 M8 217.5
SSW06.1400 (48.61) (26.97) (17.04) (19.68) (43.7) (3.64) (0.59) (5/16") (479.59)

Table 3.1 - Installation Data with dimensions in mm (in)

At least the spaces around the soft-starter must be left open for the
installation of the SSW-06 Soft-Starter, according to Figure 3.2, as
follows.The dimensions of each space are described intable 3.2.

InstalltheSoft-Starter SSW-06inthe verticalpositionaccordingtothe
followingrecommendations:

1) Install the SSW-06 Soft-Starteron a flat surface;

2)Donot place heat sensitivecomponentsontopof theSSW-06 Soft­Starter;

ATTENTION!

If the Soft-Starters are installed one next to the other, use minimum
distance B.
WhenaSoft-Starterisinstalledontopof another,useminimum distance
A+Candavoidto the Soft-Starterabovethe hotairthatcomesfrom the
Soft-Starterbelow.

ATTENTION!

Foreseeindependentconduits or electroducts for physicallyseparating
the signal, control and power conductors (see item 3.2, electrical
installation).

3.1.3 Positioning / Fixing

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CHAPTER3 - INSTALLATIONANDCONNECTION

28

Figure 3.2 - Free spaces for cooling

CAY

B

B

Table 3.2 - Recommended free spaces

Air Flow Outlet

Air Flow Inlet

A

mm(in)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)
150 (5.90)

Model

SSW-06.0085
SSW-06.0130
SSW-06.0170
SSW-06.0205
SSW-06.0255
SSW-06.0312
SSW-06.0365
SSW-06.0412
SSW-06.0480
SSW-06.0604
SSW-06.0670
SSW-06.0820
SSW-06.0950
SSW-06.1100
SSW-06.1400

B

mm(in)

30 (1.18)

30 (1.18)

30 (1.18)

30 (1.18)

30 (1.18)

30 (1.18)

100 (3.93)

C

mm(in)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)

150 (5.90)
150 (5.90)

Y

mm(in)

50 (1.96)

50 (1.96)

50 (1.96)

50 (1.96)

50 (1.96)

50 (1.96)
50 (1.96)

WhentheSoft-StarterSSW-06areinstalledinpanelsor closedmetallic
boxes, adequate cooling is required to ensure that the temperature
aroundtheinverterwillnotexceedthemaximum allowedtemperature.
See Dissipated Power in the table 3.4.

3.1.3.1Mounting insideaPanel

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CHAPTER3 - INSTALLATIONANDCONNECTION

29

Use the minimum recommended panel dimensions and its cooling
requirements:

Table 3.3 - Panel Dimensions and Cooling Requirements

Table 3.4 - Power losses for panel fan dimensioning

NOTE!

Thefans abovearerecommended fordutiesof 10starts/hourwith3 x In
oftheSoft-Starterduring30s.

Power Losses

In the

eletronics

Fan Power

Total Power losses in

the SCRs in Full

Voltage

Average power

losses-10 starts/h

3xln@30s

Total average power

losses-10 starts/h

3xIn@30s

Model

W W W W W

SSW-06.0085 33 - 0 = By-pass 76.5 109.5
SSW-06.0130 33 - 0 = By-pass 117.0 150.0
SSW-06.0170 33 - 0 = By-pass 153.0 186.0
SSW-06.0205 33 - 0 = By-pass 184.5 217.5
SSW-06.0255 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 229.5 320.5

SSW-06.0312 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 280.8 371.8

SSW-06.0365 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 328.5 419.5

SSW-06.0412 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 370.8 461.8

SSW-06.0480 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 432.0 523.0

SSW-06.0604 33

58

528mA@110Vac
264mA@220Vac

0 = By-pass 543.6 634.6

SSW-06.0670 33

87

396mA@110Vac
972mA@220Vac

0 = By-pass 603.0 723.0

SSW-06.0820 33

87

396mA@110Vac

1391mA@220Vac

0 = By-pass 738.0 858.0

SSW-06.0950 33

160

727mA@110Vac
955mA@220Vac

3420 427.5 3898.0

SSW-06.1100 33

210

955mA@220Vac 3960 495.0 4533.0

SSW-06.1400 33 210 955mA@220Vac 5040 630.0 5703.0

CoolingCFM

(m3/min)

-

-

-

-

-

1757.30 (49.80)

1757.30 (49.80)

2648.44 (75.00)

Model

SSW-06.0085
SSW-06.0130
SSW-06.0170
SSW-06.0205
SSW-06.0255
SSW-06.0312
SSW-06.0365
SSW-06.0412
SSW-06.0480
SSW-06.0604
SSW-06.0670
SSW-06.0820
SSW-06.0950

SSW-06.1100

SSW-06.1400

PanelDimensions

Width Hiegth Depth

mm(in) mm (in) mm(in)

600 1200 400

(23.62) (47.24) (15.75)

600 (23.62) 1600 (63.00) 600 (23.62)

600 2000 600

(23.62) (78.74) (23.62)

600 2000 600

(23.62) (78.74) (23.62)

800 2000 600

(31.50) (78.74) (23.62)

800 (31.50) 2000 (78.74) 600 (23.62)

800 2000 600

(31.50) (78.74) (23.62)

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CHAPTER3 - INSTALLATIONANDCONNECTION

30

Thetotal power lossescan be determinedthroughthe equationbelow:

where:
Pe = power losses at the electronics (W)
tc = working cycle time (s)
Ip = start current (A)
tp = start time (s)
In = current at rated duty(A), with By-pass In=0
tr = rated duty time (Full Voltage) (s)
Ptd = total power losses (W)

Figure 3.3 - Soft-Starter SSW-06 working cycle for

power loss determination

Ptd

tc

trInVtpIpVtcPe





)32.1()32.1()(

The figure 3.4 shows the installation of the Soft-StarterSSW-06 on a
mountingplate.

3.1.3.2 MountingonaSurface

Figure 3.4 - Mounting procedures for the SSW-06 on a flat surface

P(W)

I(A)

Ip

0

tp

tr

tc

Pe

In

t(s)

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