WEG ECW500 User Manual

Motors I Automation I Energy I Transmission & Distribution I Coatings
Automatic Voltage Regulator
ECW500
Manual
Manual
Series: ECW500
Language: English
Document No: 10003224697 / 03
Software Version: 1.3X
Publication Date: 08/2018
Summary of Reviews .
Revision
Description
Chapter
00
First edition
-
01
Detailing the MPFC and MRPC modes
4
02
Inclusion of new parameters created under version V1.10
1
03
Addition of the new parameters created in the version V1.20 to the Quick Reference guide.
Inclusion of a configuration and operation description for the Autotuning function
1 and 6
04
Inclusion of new parameters created on version V1.3X
Description of analog output operation
New network interfaces: Ethernet and Anybus
New protection against broken wire for the analog input (PLCI)
PxQ curve with new maximum and minimum limits
1, 2, 4, 6
and 12
Summary
SUMMARY
1 QUICK PARAMETER REFERENCE ...................................................... 1
2 ERRORS, WARNINGS AND EVENTS ................................................. 12
2.1 ERRORS ............................................................................................................................................ 12
2.2 WARNINGS ....................................................................................................................................... 12
2.3 EVENTS ............................................................................................................................................. 13
3 SAFETY INSTRUCTIONS .................................................................... 14
3.1 SAFETY WARNINGS IN THE MANUAL........................................................................................... 14
3.2 SAFETY WARNINGS IN THE PRODUCT ........................................................................................ 14
3.3 PRELIMINARY RECOMMENDATIONS ........................................................................................... 15
4 ABOUT THE ECW500 .......................................................................... 16
4.1 ABOUT THE MANUAL ...................................................................................................................... 16
4.1.1 Symbols Used .................................................................................................................. 16
4.2 SOFTWARE VERSION ...................................................................................................................... 17
4.3 CHARACTERISTICS ......................................................................................................................... 18
4.4 LABEL INFORMATION ..................................................................................................................... 19
4.5 HUMAN MACHINE INTERFACE (HMI) ........................................................................................... 20
4.5.1 Keys ................................................................................................................................ 20
4.5.2 Installation ........................................................................................................................ 21
4.5.3 Battery ................................................................ ............................................................. 21
5 INSTALLATION AND CONNECTION .................................................. 22
5.1 RECEIVING AND STORAGE ............................................................................................................ 22
5.2 MECHANICAL INSTALLATION ....................................................................................................... 22
5.2.1 Environmental Conditions ................................................................................................. 22
5.2.2 Positioning and Mounting ................................................................................................. 22
5.3 ELECTRICAL INSTALLATION ......................................................................................................... 24
5.3.1 Power and Grounding Wiring ................................................................ ............................ 25
5.3.2 Protection Fuses .............................................................................................................. 26
5.3.3 Grounding Connection...................................................................................................... 27
5.3.4 Control Connections ......................................................................................................... 28
6 FUNCTIONAL DESCRIPTION ............................................................. 31
6.1 PARAMETER STRUCTURE IN HMI ................................................................................................ 31
6.1.1 Measurement Screens ...................................................................................................... 33
6.1.2 Edition Screens ................................................................................................................ 34
6.1.3 Event Screen .................................................................................................................... 34
6.1.4 Password Screen ............................................................................................................. 35
6.2 DIGITAL INPUTS............................................................................................................................... 36
6.2.1 ON Digital Input ................................ ................................................................................ 37
6.2.2 OFF Digital Input............................................................................................................... 37
6.2.3 MTVC Digital Input............................................................................................................ 37
6.2.4 MECC Digital Input ........................................................................................................... 37
6.2.5 ENABLE PARALLEL Digital Input ...................................................................................... 37
6.2.6 DISABLE PARALLEL Digital Input ..................................................................................... 37
6.2.7 ENABLE ONLINE Digital Input ........................................................................................... 38
6.2.8 DISABLE ONLINE Digital Input .......................................................................................... 38
6.2.9 INCREMENT Digital Input ................................................................................................. 38
6.2.10 DECREMENT Digital Input ............................................................................................. 38
6.2.11 ALARM RESET Digital Input .......................................................................................... 39
6.3 ANALOG INPUTS .............................................................................................................................. 39
6.4 ANALOG OUTPUT ............................................................................................................................ 41
6.5 OPERATION MODES ....................................................................................................................... 41
6.5.1 OFF .................................................................................................................................. 41
Summary .
6.5.2 MTVC (Automatic) ................................................................................................ ............ 41
6.5.3 MECC (Manual) ................................................................................................................ 41
6.5.4 MTVC_DROOP ................................................................................................................ 42
6.5.5 MPFC (Power Factor Control) ........................................................................................... 43
6.5.6 MRPC (Var Control).......................................................................................................... 43
6.5.7 Switching Between Operating Modes ............................................................................... 43
6.6 LIMITERS.......................................................................................................................................... 45
6.6.1 Underfrequency Limiter (LUF) ........................................................................................... 45
6.6.2 Excitation Overcurrent Limiter (LEOC) ............................................................................... 47
6.6.3 Excitation Undercurrent Limiter (LEUC) ............................................................................. 48
6.6.4 Terminal Overcurrent Limiter (LTOC) ................................................................ ................. 49
6.7 PROTECTIONS ................................................................................................................................ 50
6.7.1 Feedback Loss Protection (PFL) ....................................................................................... 51
6.7.2 Excitation Overvoltage Protection (PEOV) ......................................................................... 51
6.7.3 Fault Protection in the Rotating Diodes (PED) ................................................................... 51
6.7.4 Excitation Loss Protection (PEL) ....................................................................................... 52
6.7.5 Terminal Overvoltage Protection (PTOV) ........................................................................... 52
6.7.6 Terminal Undervoltage Protection (PTUV) ......................................................................... 52
6.7.7 Power Module Overtemperature Protection ...................................................................... 52
6.7.8 Power Phase Loss Protection .......................................................................................... 52
6.7.9 Maximum/Minimum Protection Limits of the PWM ............................................................ 52
6.7.10 Analog Input in Current: Loss Protection (PLCI) ............................................................. 53
6.8 CRITICAL PROTECTION ................................................................................................................. 53
6.8.1 Underfrequency Protection............................................................................................... 53
6.8.2 Excitation Overcurrent Protection (PEOC) ......................................................................... 53
6.8.3 DC Link Overvoltage Protection........................................................................................ 53
6.8.4 Fault Protection on Triggers of the Power Switches .......................................................... 53
6.9 DIGITAL RELAY OUTPUT ............................................................................................................... 53
6.9.1 Status Relay .................................................................................................................... 53
6.9.2 General Fault Relay .......................................................................................................... 53
6.9.3 Configurable Relays 0, 1, 2 and 3 .................................................................................... 53
6.10 SOFT START................................................................................................................................. 54
6.11 AUTOMATIC TUNING (AUTOTUNING)....................................................................................... 54
6.11.1 Configuration Parameters ............................................................................................. 54
6.11.2 Commands .................................................................................................................. 56
6.11.3 Messages ..................................................................................................................... 57
6.11.4 Monitoring .................................................................................................................... 57
6.12 SPECIAL FUNCTIONS ................................................................................................................. 57
6.12.1 Self-Calibration of the Excitation Current Measurement ................................................. 57
6.12.2 Self-Calibration of the Analog Inputs ............................................................................. 58
7 MODBUS RTU COMMUNICATION..................................................... 59
7.1 STRUCTURE OF THE MESSAGES IN THE RTU MODE ............................................................... 59
7.2 MODBUS FUNCTIONS AVAILABLE ON THE ECW500 ................................................................. 59
7.2.1 Parameter Types of the ECW500 ..................................................................................... 59
7.3 SERIAL TRANSMISSION ................................................................................................................. 60
7.3.1 Time Between Messages ................................................................................................. 60
7.3.2 Physical Interface ............................................................................................................. 60
8 ETHERNET COMMUNICATION (MODBUS TCP) .............................. 62
9 ANYBUS COMMUNICATION .............................................................. 63
10 STARTUP ............................................................................................ 64
10.1 REQUIRED EQUIPMENT ............................................................................................................. 64
10.2 PREPARATION AND POWER-UP OF THE ELECTRONICS...................................................... 64
10.3 SYSTEM DATA ............................................................................................................................. 64
10.4 CONFIGURING THE ECW500 ..................................................................................................... 64
10.4.1 Rated Parameters ......................................................................................................... 64
10.4.2 Operating Modes and Limiters ...................................................................................... 65
10.4.3 Input and Output Configuration ..................................................................................... 65
Summary
10.4.4 Control Configuration .................................................................................................... 66
10.4.5 Configuring the Protections ........................................................................................... 67
10.5 TESTS ON THE OFFLINE MODES ............................................................................................... 67
10.5.1 Turning On and Off the Regulator with Machine Spinning ............................................... 67
10.5.2 Test of the Excitation Current Limiter ............................................................................. 68
10.6 TESTS ON THE ONLINE MODES ................................................................................................ 69
11 MAINTENANCE .................................................................................. 71
11.1 DIAGNOSIS OF FAULTS, ERRORS AND MESSAGES ............................................................... 71
11.2 TECHNICAL ASSISTANCE ........................................................................................................... 71
11.3 PREVENTIVE MAINTENANCE ..................................................................................................... 71
11.4 INSTRUCTIONS TO CLEAN THE PRODUCT ............................................................................. 72
11.5 SOLVING THE MOST COMMOM PROBLEMS ........................................................................... 72
12 TECHNICAL SPECIFICATIONS ........................................................ 74
12.1 POWER DATA ............................................................................................................................... 74
12.2 ELETRONICS / GENERAL DATA ................................................................................................. 75
Quick Parameter Reference
ECW500 | 1
1 QUICK PARAMETER REFERENCE
Version: V1.3X Responsible: Date: / /
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
COMMANDS
0
0
Start excitation command
0 = Off, 1 = On
0 1 Stop excitation command
0 = Off, 1 = On
0
4
Automatic mode command
0 = Off, 1 = On
0
5
Manual mode command
0 = Off, 1 = On
0 6
Enable online command
0 = Off, 1 = On
0 7
Disable online command
0 = Off, 1 = On
0 8
Enable parallel command
0 = Off, 1 = On
0
9
Disable parallel command
0 = Off, 1 = On
0
11
Alarm reset command
0 = Off, 1 = On
0
18
Autotuning start command
0 = Off, 1 = On
0
19
F1 key command
0 = Off, 1 = On
0
20
F2 key command
0 = Off, 1 = On
0 STATUS
10000
ECW500 status
0 = Off, 1 = On
0 RO
10001
Running startup ramp
0 = Off, 1 = On
0 RO
10002
LUF Status
0 = Off, 1 = On
0 RO
10003
LEOC Status
0 = Off, 1 = On
0 RO
10004
LEUC Status
0 = Off, 1 = On
0 RO
10005
LTOC Status
0 = Off, 1 = On
0 RO
10006
DI Start status
0 = Off, 1 = On
0 RO
10007
DI Stop status
0 = Off, 1 = On
0 RO
10008
DI Increment status
0 = Off, 1 = On
0 RO
10009
DI Decrement status
0 = Off, 1 = On
0 RO
10010
DI MTVC status
0 = Off, 1 = On
0 RO
10011
DI MECC status
0 = Off, 1 = On
0 RO
10012
DI Enable Online status
0 = Off, 1 = On
0 RO
10013
DI Disable Online status
0 = Off, 1 = On
0 RO
10014
DI Enable Parallel status
0 = Off, 1 = On
0 RO
10015
DI Disable Parallel status
0 = Off, 1 = On
0 RO
10016
DI Pre-Position status
0 = Off, 1 = On
0 RO
10017
DI Reset Alarm status
0 = Off, 1 = On
0 RO
10018
DI Backup status
0 = Off, 1 = On
0 RO
COMMUNICATION
RS-485 / RS-422
30002
Serial port full duplex
0 = Disabled, 1 = Enabled
0
30006
Baud rate of the serial port
0 = 9600 bps
2
1 = 19200 bps
2 = 38400 bps
3 = 57600 bps
4 = 115200 bps
30008
Serial port parity
0 = None
0
1 = Odd
2 = Even
30010
Serial port stop bits
1 to 2 1
30012
Modbus ID
1 to 254 1
Quick Parameter Reference .
2 | ECW500
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30014
Modbus timeout
100 to 9950 ms
500 ms
Anybus
31114
Reset Anybus Module
0 = Disable, 1 = enable
0
31124
Anybus Ethernet IP Field 1
0 a 255
192
31126
Anybus Ethernet IP Field 2
0 a 255
168
31128
Anybus Ethernet IP Field 3
0 a 255
0
31130
Anybus Ethernet IP Field 4
0 a 255
10
31132
Anybus Ethernet Mask Field 1
0 a 255
255
31134
Anybus Ethernet Mask Field 2
0 a 255
255
31136
Anybus Ethernet Mask Field 3
0 a 255
255
31138
Anybus Ethernet Mask Field 4
0 a 255
0
31140
Anybus Ethernet Gateway Field 1
0 a 255
192
31142
Anybus Ethernet Gateway Field 2
0 a 255
168
31144
Anybus Ethernet Gateway Field 3
0 a 255
0
31146
Anybus Ethernet Gateway Field 4
0 a 255
1
31148
Anybus DHCP Configuration
0 = Disable, 1 = Enable
0
31150
Anybus Mapped Reading Address 0
30002 a 49998
39998
31152
Anybus Mapped Reading Address 1
30002 a 49998
39998
31154
Anybus Mapped Reading Address 2
30002 a 49998
39998
31156
Anybus Mapped Reading Address 3
30002 a 49998
39998
31158
Anybus Mapped Reading Address 4
30002 a 49998
39998
31160
Anybus Mapped Reading Address 5
30002 a 49998
39998
31162
Anybus Mapped Reading Address 6
30002 a 49998
39998
31164
Anybus Mapped Reading Address 7
30002 a 49998
39998
31166
Anybus Mapped Reading Address 8
30002 a 49998
39998
31168
Anybus Mapped Reading Address 9
30002 a 49998
39998
31170
Anybus Mapped Reading Address 10
30002 a 49998
39998
31172
Anybus Mapped Reading Address 11
30002 a 49998
39998
31174
Anybus Mapped Writing Address 0
30000 a 39998
30000
31176
Anybus Mapped Writing Address 1
30000 a 39998
30000
31178
Anybus Mapped Writing Address 2
30000 a 39998
30000
31180
Anybus Mapped Writing Address 3
30000 a 39998
30000
31182
Anybus Mapped Writing Address 4
30000 a 39998
30000
31184
Anybus Mapped Writing Address 5
30000 a 39998
30000
31186
Anybus Mapped Writing Address 6
30000 a 39998
30000
31188
Anybus Mapped Writing Address 7
30000 a 39998
30000
31190
Anybus Mapped Writing Address 8
30000 a 39998
30000
31192
Anybus Mapped Writing Address 9
30000 a 39998
30000
31194
Anybus Mapped Writing Address 10
30000 a 39998
30000
31196
Anybus Mapped Writing Address 11
30000 a 39998
30000
31198
Anybus device node ID
0 a 255
63
31200
Anybus baud rate
0 = 125 kbps
3
1 = 250 kbps
2 = 500 kbps
3 = auto
31202
Anybus Modbus timeout
100 a 9990 ms
500 ms
31204
Enable DCP
0 = Disable, 1 = Enable
0
31214
Status Word
0 a 127
RO
31216
Command Word
0 a 32767
0
Ethernet
30258
Ethernet IP Field 1
0 a 255
192
30260
Ethernet IP Field 2
0 a 255
168
30262
Ethernet IP Field 3
0 a 255
0
Quick Parameter Reference
ECW500 | 3
Modbus
Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30264
Ethernet IP Field 4
0 a 255
10
30266
Ethernet Mask Field 1
0 a 255
255
30268
Ethernet Mask Field 2
0 a 255
255
30270
Ethernet Mask Field 3
0 a 255
255
30272
Ethernet Mask Field 4
0 a 255
0
30274
Ethernet Gateway Field 1
0 a 255
192
30276
Ethernet Gateway Field 2
0 a 255
168
30278
Ethernet Gateway Field 3
0 a 255
0
30280
Ethernet Gateway Field 4
0 a 255
1
31218
Ethernet Modbus TCP connection port
0 a 65535
502
31220
Ethernet Modbus Device ID
0 a 255
0
31222
Ethernet Modbus TCP timeout
5 a 99999 s
10 s
31224
Active Modbus TCP Connections
0 a 8
0
RO
31226
Ethernet Link speed
0 = No Link
0
RO
1 = 10 Mb/s Half Duplex
2 = 10 Mb/s Full Duplex
3 = 100 Mb/s Half Duplex
4 = 100 Mb/s Full Duplex
31228
Transmitted Modbus Telegrams
0 a 65535
0
RO
31230
Received Modbus Telegrams
0 a 65535
0
RO
31232
Ethernet DHCP Configuration
0 = Disable, 1 = Enable
0
31234
Ethernet Modbus IP Field 1
0 a 255
0
RO
31236
Ethernet Modbus IP Field 2
0 a 255
0
RO
31238
Ethernet Modbus IP Field 3
0 a 255
0
RO
31240
Ethernet Modbus IP Field 4
0 a 255
0
RO
31242
Ethernet Modbus Mask Field 1
0 a 255
0
RO
31244
Ethernet Modbus Mask Field 2
0 a 255
0
RO
31246
Ethernet Modbus Mask Field 3
0 a 255
0
RO
31248
Ethernet Modbus Mask Field 4
0 a 255
0
RO
31250
Ethernet Modbus Gateway Field 1
0 a 255
0
RO
31252
Ethernet Modbus Gateway Field 2
0 a 255
0
RO
31254
Ethernet Modbus Gateway Field 3
0 a 255
0
RO
31256
Ethernet Modbus Gateway Field 4
0 a 255
0
RO
MACHINE RATED VALUES
30058
Machine nominal voltage
85 V to 30 kV
380 V
30060
Machine nominal current
10 A to 60 kA
22.7 A
30062
Machine nominal frequency
30 to 180 Hz
60 Hz
30064
Nominal excitation voltage
0 to 180 V
32.0 V
30066
Nominal excitation current
0 to 20.00 A
1.00 A
30068
Nominal power
0.85 kVA to 1750 MVA
22.8 kVA
RO
FEEDBACK
30070
Potential transformer primary
85 V to 30 kV
380 V
30072
Potential transformer secondary
85 V to 600 V
115 V
30074
Current transformer primary
1 A to 60 kA
1 A
30076
Current transformer secondary
1 A or 5A
5 A
31032
Potential transformer configuration
0 = Single phase
1
1 = Three phase
OPERATION MODES
30206
Mode selection MTVC/MECC 0 = MECC
1
1 = MTVC
30208
Online mode selection
0 = Off
0
1 = MPFC Mode
2 = MRPC Mode
Quick Parameter Reference .
4 | ECW500
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30210
Parallel mode selection 0 = Off
1
1 = Droop
31028
External Power Module
0 = OFF, 1 = ON
0
31032
Transition time between modes
0 to 10000 s
10 s
SETPOINTS
30212
MTVC Setpoint
0.0 x V
nom
to 1.5 x V
nom
380 V
30214
MECC Setpoint
0.00 x Iexc
nom
a 1.50 x Iexc
nom
1.00 A
30216
DROOP Setpoint
-30.0 to 30.0 %
5.0 %
30218
MRPC Setpoint
-1.2 x P
nom
to 1.2 x P
nom
0 Var
30220
MPFC Setpoint
-0.01 a 0.01
1.00
30222
Minimum MTVC Setpoint
0.00 x V
nom
to 1.00 x V
nom
0.70 x V
nom
30224
Maximum MTVC Setpoint
1.00 x V
nom
to 1.50 x V
nom
1.20 x V
nom
30226
Minimum MECC Setpoint
0.00 x Iexc
nom
to 1.00 x Iexc
nom
0.00 x Iexc
nom
30228
Maximum MECC Setpoint
0.00 x Iexc
nom
to 1.20 x Iexc
nom
1.20 x Iexc
nom
30230
Minimum MRPC Setpoint
-1.20 x P
nom
to 1.20 x P
nom
-1.00 x P
nom
30232
Maximum MRPC Setpoint
-1.20 x P
nom
to 1.20 x P
nom
1.00 x P
nom
30234
Maximum MPFC Lag
1.00 a 0.01
0.50
30236
Minimum MPFC Lead
-1.00 a -0.01
-0.50
30238
Setpoint MTVC Preposition
0.00 x V
nom
a 1.50 x V
nom
380 V
30240
Setpoint MECC Preposition
0 a 1.5 x Iexc
nom
0.50 A
30242
Setpoint MRPC Preposition
-1.2 x P
nom
a 1.2 x P
nom
0 Var
30244
Setpoint MPFC Preposition
-0.01 a 0.01
1.00
30246
Enable MECC reference tracking
0 = False, 1 = True
0
31016
Enable DI for Inc/Dec of reference
0 = Disabled, 1 = Enabled
1
31036
Enable MTVC reference tracking
0 = False, 1 = True
0
31038
Enable MRPC reference tracking
0 = False, 1 = True
0
31040
Enable MPFC reference tracking
0 = False, 1 = True
0
31042
Enable Follower on MTVC
0 = False, 1 = True
0
31044
Enable MRPC Follower
0 = False, 1 = True
0
31046
Enable MRPC Follower
0 = False, 1 = True
0
31048
Source for Setpoint
0 = Parameter
0
1 = Analog Input
2 = Parameter + Analog Input
REGULATORS
30016
Proportional gain MTVC
0.0 to 99.999
0.150
30018
Integral gain MTVC
0.0 to 99.999
0.250
30020
MTVC Derivative gain Kd
0.0 to 9.999
0.020
30022
MECC Proportional gain
0.0 to 99.999
0.250
30024
MECC Integral gain
0.0 to 99.999
0.500
30028
Proportional gain MRPC
0.0 to 99.999
0.100
30030
Integral gain MRPC
0.0 to 99.999
0.200
30034
Proportional gain MPFC
0.0 to 99.999
0.010
30036
Integral gain MPFC
0.0 to 99.999
0.020
LIMITERS
Excitation Overcurrent (LEOC)
30132
LEOC High level
0 to 2000.0 A
1.0 A
30134
LEOC Time
0 to 60 s
10 s
30140
LEOC Low level
0.1 a 2000.0 A
0.5 A
30142
LEOC enable
0 = False, 1 = True
0
30040
LEOC Proportional gain Kp
0.0 to 99.999
0.250
30042
LEOC Integral gain Ki
0.0 to 99.999
0.500
Terminal Overcurrent (LTOC)
30124
LTOC Enable
0 = False, 1 = True
0
Quick Parameter Reference
ECW500 | 5
Modbus
Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30126
LTOC High level
1 A to 66 kA
200 A
30128
LTOC Time
0 to 60 s
15 s
30130
LTOC Low level
1 A to 60 kA
100 A
30046
LTOC Proportional gain Kp
0.0 to 99.999
0.150
30048
LTOC Integral gain Ki
0.0 to 99.999
0.250
31330
LTOC Always Active
0 = False, 1 = True
0
Excitation Undercurrent (LEUC)
30146
LEUC multiplier
0 = 0.1 k 0 1 = 1 k
2 = 10 k
3 = 100 k
4 = 1000 k
30148
Enables LEUC
0 = False, 1 = True
0
30150
LEUC Active Power Point 1
0 to 2000 MW
0
30152
LEUC Active Power Point 2
0 to 2000 MW
0
30154
LEUC Active Power Point 3
0 to 2000 MW
0
30156
LEUC Active Power Point 4
0 to 2000 MW
0
30158
LEUC Active Power Point 5
0 to 2000 MW
0
30160
LEUC Reactive power point 1
- 2000 MVar to 0
0
30162
LEUC Reactive power point 2
- 2000 MVar to 0
0
30164
LEUC Reactive power point 3
- 2000 MVar to 0
0
30166
LEUC Reactive power point 4
- 2000 MVar to 0
0
30168
LEUC Reactive power point 5
- 2000 MVar to 0
0
30170
Maximum reactive LEUC adjust
- 2000 MVar to 0
0
30172
Minimum reactive LEUC adjust
- 2000 MVar to 0
-4.5 MVar
30174
Maximum active LEUC adjust
0 to 2000 MW
4.5 MW
30176
Minimum active LEUC adjust
0 to 2000 MW
0
30052
LEUC Proportional gain Kp
0.0 to 99.999
0.100
30054
LEUC Integral gain Ki
0.0 to 99.999
0.200
Underfrequency (LUF)
30118
U/F Corner frequency
15 to 150.0 Hz
57.0 Hz
30120
U/F Curve slope
0 to 150.0 V/Hz
3.0 V/Hz
30122
U/F or V/Hz mode selection
0 = UF, 1 = V/Hz
0
ANALOG INPUT
30110
Calibrate voltage AI
0 = Off, 1 = On
0
30248
AI gain to MTVC
-9.99 to 9.99
1.00
30250
AI gain to MECC
-9.99 to 9.99
1.00
30252
AI gain to MRPC
-9.99 to 9.99
1.00
30254
AI gain to MPFC
-9.99 to 9.99
1.00
30256
Full Scale for Excitation Current
0 to 2000 A
100 A
31054
Function of Analog Input 1 (0 to 10V)
0 = Setpoint
0
1 = Feedback I
exc
31056
Function of Analog Input 2 (4 to 20mA)
0 = Setpoint
1
1 = Feedback I
exc
31068
AI Offset for MTVC
-30 kV to 30 kV
0
ANALOG OUTPUT
31058
Analog Output Gain
0 to 99.99
1.00
31060
Analog Output Signal 0 = 0 to 10 V
0
1 = 4 to 20 mA
31062
Analog Output Function
0 = Control Output
0
1 = Terminal Voltage
2 = Terminal Current
3 = Power Factor
Quick Parameter Reference .
6 | ECW500
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
4 = Active Power
5 = Excitation Current
6 = Reactive Power
DIGITAL INPUTS
30178
Start digital input type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30180
Stop digital input type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30182
Increment digital input
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30184
Decrement digital input
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30186
Automatic digital input
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30188
Manual digital input type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30190
Enable online DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30192
Disable online DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30194
Enable parallel DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30196
Disable parallel DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30198
Alarm reset DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30200
Preposition DI type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30202
Backup Di type
0 = Button Released
1
1 = Button Pressed
2 = Button Hold
30204
DI increment multiplier
1 to 200 1
DIGITAL OUTPUTS
30298
Status Relay NC (Normally Closed)
0 = False, 1 = True
0
30300
Failure Relay NC
0 = False, 1 = True
0
30302
RL0 Relay NC
0 = False, 1 = True
0
30304
RL1 Relay NC
0 = False, 1 = True
0
30306
RL2 Relay NC
0 = False, 1 = True
0
30308
RL3 Relay NC
0 = False, 1 = True
0
30310
RL0 annunciation type
0 = Momentary
1
Quick Parameter Reference
ECW500 | 7
Modbus
Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
1 = Maintain
2 = Latched
30312
RL1 annunciation type
0 = Momentary
1
1 = Maintain
2 = Latched
30314
RL2 annunciation type
0 = Momentary
1
1 = Maintain
2 = Latched
30316
RL3 annunciation type
0 = Momentary
1
1 = Maintain
2 = Latched
0.1 to 5.0 s
0.1 to 5.0 s
30318
RL0 time
0.1 to 5.0 s
0.2 s
30320
RL1 time
0.1 to 5.0 s
0.2 s
30322
RL2 time
0.1 to 5.0 s
0.2 s
30324
RL3 time
0.1 to 5.0 s
0.2 s
30326
RL0 field overvoltage
0 = False, 1 = True
0
30328
RL1 field overvoltage
0 = False, 1 = True
0
30330
RL2 field overvoltage
0 = False, 1 = True
0
30332
RL3 field overvoltage
0 = False, 1 = True
0
30334
RL0 machine overvoltage
0 = False, 1 = True
0
30336
RL1 machine overvoltage
0 = False, 1 = True
0
30338
RL2 machine overvoltage
0 = False, 1 = True
0
30340
RL3 machine overvoltage
0 = False, 1 = True
0
30342
RL0 machine undervoltage
0 = False, 1 = True
0
30344
RL1 machine undervoltage
0 = False, 1 = True
0
30346
RL2 machine undervoltage
0 = False, 1 = True
0
30348
RL3 machine undervoltage
0 = False, 1 = True
0
30350
RL0 underfrequency
0 = False, 1 = True
0
30352
RL1 underfrequency
0 = False, 1 = True
0
30354
RL2 underfrequency
0 = False, 1 = True
0
30356
RL3 underfrequency
0 = False, 1 = True
0
30358
RL0 overexcitation
0 = False, 1 = True
0
30360
RL1 overexcitation
0 = False, 1 = True
0
30362
RL2 overexcitation
0 = False, 1 = True
0
30364
RL3 overexcitation
0 = False, 1 = True
0
30366
RL0 underexcitation
0 = False, 1 = True
0
30368
RL1 underexcitation
0 = False, 1 = True
0
30370
RL2 underexcitation
0 = False, 1 = True
0
30372
RL3 underexcitation
0 = False, 1 = True
0
30374
RL0 to MECC mode
0 = False, 1 = True
0
30376
RL1 to MECC mode
0 = False, 1 = True
0
30378
RL2 to MECC mode
0 = False, 1 = True
0
30380
RL3 to MECC mode
0 = False, 1 = True
0
30382
RL0 feedback loss
0 = False, 1 = True
0
30384
RL1 feedback loss
0 = False, 1 = True
0
30386
RL2 feedback loss
0 = False, 1 = True
0
30388
RL3 feedback loss
0 = False, 1 = True
0
30390
RL0 excitation diode failure
0 = False, 1 = True
0
30392
RL1 excitation diode failure
0 = False, 1 = True
0
30394
RL2 excitation diode failure
0 = False, 1 = True
0
30396
RL3 excitation diode failure
0 = False, 1 = True
0
Quick Parameter Reference .
8 | ECW500
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30398
RL0 LEOC acting
0 = False, 1 = True
0
30400
RL1 LEOC acting
0 = False, 1 = True
0
30402
RL2 LEOC acting
0 = False, 1 = True
0
30404
RL3 LEOC acting
0 = False, 1 = True
0
30406
RL0 LTOC acting
0 = False, 1 = True
0
30408
RL1 LTOC acting
0 = False, 1 = True
0
30410
RL2 LTOC acting
0 = False, 1 = True
0
30412
RL3 LTOC acting
0 = False, 1 = True
0
30414
RL0 U/F acting
0 = False, 1 = True
0
30416
RL1 U/F acting
0 = False, 1 = True
0
30418
RL2 U/F acting
0 = False, 1 = True
0
30420
RL3 U/F acting
0 = False, 1 = True
0
31206
RL0 Anybus Offline
0 = False, 1 = True
0
31208
RL1 Anybus Offline
0 = False, 1 = True
0
31210
RL2 Anybus Offline
0 = False, 1 = True
0
31212
RL3 Anybus Offline
0 = False, 1 = True
0
31332
RL0 Power Failure Phase
0 = False, 1 = True
0
31334
RL1 Power Failure Phase
0 = False, 1 = True
0
31336
RL2 Power Failure Phase
0 = False, 1 = True
0
31338
RL3 Power Failure Phase
0 = False, 1 = True
0
31340
RL0 Loss of Excitement
0 = False, 1 = True
0
31342
RL1 Loss of Excitement
0 = False, 1 = True
0
31344
RL2 Loss of Excitement
0 = False, 1 = True
0
31346
RL3 Loss of Excitement
0 = False, 1 = True
0
PROTECTIONS
Feedback Loss (PFL)
30286
Enable PFL
0 = Disabled, 1 = Enabled
1
30288
Enable PFL to MECC
0 = Disabled, 1 = Enabled
1
30290
PFL delay
0.0 to 30.0 s
0.2 s
30292
PFL balanced level
0.0 to 100.0 %
15.0 %
30294
PFL unbalanced level
0.0 to 100.0 %
15.0 %
Excitation Loss (PEL)
30296
PEL delay
1 to 100 s
5 s
30436
PEL enable
0 = Disabled, 1 = Enabled
0
Excitation Overvoltage (PEOV)
30422
Enable PEOV
0 = False, 1 = True
0
30424
PEOV level
1 to 325 Vcc
32 Vcc
30426
PEOV delay
0.2 to 30.0 s
0.2 s
Power Module
30428
Power temperature level
0 to 130 °C
125 °C
30430
Power temperature delay
0 to 30 s
2 s
30432
Power temperature turn off ECW
0 = False, 1 = True
1
30434
Enable phase loss at power
0 = Off, 1 = On
1
30438
Maximum PWM
0.00 to 100.00 %
100.00 %
30440
Minimum PWM
-100.00 to 0.00 %
-100.00 %
30472
Phase loss protection delay
0 a 60 s
3 s
30474
DC link overvoltage delay
0.0 a 10.0
2 s
Terminal Overvoltage (PTOV)
30442
PTOV enable
0 = False, 1 = True
0
30444
PTOV delay
0.5 to 60.0 s
1.0 s
30446
PTOV level
100 to 200 % (V
nom
)
130 %
Terminal Undervoltage (PTUV)
30448
PTUV enable
0 = False, 1 = True
0
Quick Parameter Reference
ECW500 | 9
Modbus
Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30450
PTUV delay
0.5 to 60.0 s
20.0 s
30452
PTUV level
40 to 100 % (V
nom
)
40 %
Excitation Overcurrent (PEOC)
30454
PEOC enable
0 = False, 1 = True
0
30456
PEOC level
0.1 to 30.0 A
30 A
30458
PEOC delay
0.1 to 30.0 s
1.0 s
Rotating Diodes (PED)
30460
Limit 1st Harmonic PED
0.1 to 100.0 %
60.0 %
30462
Limit 2st Harmonic PED
0.1 to 100.0 %
60.0 %
30464
Ripple Maximum PED
0.1 to 100.0 %
60.0 %
30466
Enable PED
0 = False, 1 = True
0
30468
Delay PED
5 to 60 s
60 s
30470
PED Turn Off ECW500
0 = False, 1 = True
0
Loss of Analog Current Input (PLCI)
31024
PLCI Enable
0 = False, 1 = True
1
31026
PLCI Delay
0 to 5 s
1 s
HMI
30078
Password
1 to 999
2
30080
New password
0 to 999
2
30082
Time to show message on HMI
0 to 9000 ms
500 ms
30084
Time to hide message on HMI
0 to 9000 ms
8000 ms
30086
Fast key multiplier
0 to 300
2
30088
Super fast key multiplier
0 to 3000
10
30090
Ultra fast key multiplier
0 to 3000
20
30092
LCD Contrast
0 to 31
31
30094
Calendar Month
1 to 12
1
30096
Calendar Day
1 to 31
1
30098
Calendar Year
2000 to 2200
2010
30100
Calendar Week day
0 = Sunday
0
1 = Monday
2 = Tuesday
3 = Wednesday
4 = Thursday
5 = Friday
6 = Saturday
30102
Time - Hours
0 to 23
0
30104
Time - Minutes
0 to 59
0
30106
Time - Seconds
0 to 59
0
30114
HMI language
0 = English
0
1 = Portuguese
2 = NA
3 = NA
30116
Enable HMI on/off buttons
0 = Off, 1 = On
1
31320
Button F1 function
0 = Disabled
0
1 = Reference increment
2 = Reference decrement
31322
Button F2 function
0 = Disabled
0
1 = Reference increment
2 = Reference decrement
31324
Increment / Decrement Button F1
0 a 100 %
0 %
31326
Increment / Decrement Button F2
0 to 100 %
0 %
START-UP RAMP / CALIBRATION
Quick Parameter Reference .
10 | ECW500
Modbus Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
30108
Calibrate Excitation Current
0 = Off, 1 = On
0
30282
Soft Start Level
0 to 100 %
5 %
30284
Soft Start Time
1 to 7200 s
5 s
AUTOTUNING
31070
Level for output variation
0 to 50 %
5 %
31072
Hysteresis level
0 to 20 %
0.5 %
31074
Convergence tolerance
0.1 to 20 %
2.5 %
31076
Timeout for autotuning execution
1 to 120 s
15 s
31078
Autotuning: proportional gain (Kp)
0 to 99.999
0
RO
31080
Autotuning: integral gain (Ki)
0 to 99.999
0
RO
31082
Autotuning: derivative gain (Kd)
0 to 99.999
0
RO
31084
Controller configuration for autotuning
0 = PI
0
RO
1 = PID
0 31108
Copy gains to current mode
0 = Disabled, 1 = Enabled
0
31100
Upper level for feedback during autotuning
0 to 100 %
20 %
31112
Lower level for feedback during autotuning
0 to 100 %
20 %
MONITORING
40000
Terminal voltage AB
0 to 40 kV
RO
40002
Terminal voltage BC
0 to 40 kV
RO
40004
Terminal voltage CA
0 t 40 kV
RO
40006
Terminal mean voltage
0 to 40 kV
RO
40008
Terminal current
0 to 65 kA
RO
40010
Frequency
0 to 200 Hz
RO
40012
Power factor
-1.000 to 1.000
RO
40014
Active power per phase
0 to 2100 MW
RO
40016
Reactive power per phase
-2100 MVar to 2100 MVar
RO
40018
Apparent power per phase
0 to 2100 MVA
RO
40020
Three-phase active power
0 to 2100 MW
RO
40022
Three-phase reactive power
-2100 MVar to 2100 MVar
RO
40024
Three-phase apparent power
0 to 2100 MVA
RO
40026
4 to 20 mA Analog input measurement
0 to 25 mA
RO
40028
10 Vcc Analog input measurement
0 to 12 Vcc
RO
40030
Excitation current
0 to 35 A
RO
40034
Operating mode
0 = MECC
RO
1 = MTVC
2 = DROOP
3 = MRPC
4 = MPFC
40038
Power voltage AC
0 to 275 Vac
RO
40040
Power voltage BC
0 to 275 Vac
RO
40042
Power voltage AB
0 to 275 Vac
RO
40044
Power DC bar voltage
0 to 450 Vcc
RO
40046
Excitation voltage
-350 to 350 Vcc
RO
40048
Power temperature
0 to 200 °C
RO
40050
Result setpoint
-2100 M to 2100 M
RO
40052
Analog input setpoint
-100 to 100 % (Ref.)
RO
40054
Digital input setpoint
-100 to 100 % (Ref.)
RO
40056
Droop setpoint
-10 kV to 10 kV
RO
40060
Soft-start input setpoint
0 to 100 % (Ref. MECC/MTVC)
RO
40062
Duty cycle
-100 to 100 %
RO
40064
Maximum excitation current
0 to 30 A
RO
40066
Minimum excitation current
0 to 30 A
RO
40068
U/F reference part
-100 to 0 % (Ref. MTVC)
RO
Quick Parameter Reference
ECW500 | 11
Modbus
Address
Description
Adjustable Range
Factory
Setting
Setting
Proper
.
40070
ECW500 CPU usage
0 to 100 %
RO
40072
ECW500 CPU stack size
0 to 16383 bytes
RO
40074
ECW500 CPU stack usage
0 to 16383 bytes
RO
40076
Fundamental frequency of I
exc
0 to 500 Hz
RO
40078
1st harmonic frequency of I
exc
0 to 500 Hz
RO
40080
2nd harmonic frequency of I
exc
0 to 500 Hz
RO
40084
Fundamental amplitude of I
exc
0 to 35 A
RO
40086
1st harmonic amplitude of I
exc
0 to 500 % (fn)
RO
40088
2nd harmonic amplitude of I
exc
0 to 500 % (fn)
RO
40092
Excitation current (I
exc
) ripple
0 to 500 %
RO
40112
Firmware version
0.00 to 99.99
RO
40114
Analog Output Value
0.00 to 100.00 %
RO
40116
MAC address byte 0 (MSB)
0 to 255
RO
40118
MAC address byte 1
0 to 255
RO
40120
MAC address byte 2
0 to 255
RO
40122
MAC address byte 3
0 to 255
RO
40124
MAC address byte 4
0 to 255
RO
40126
MAC address byte 5
0 to 255
RO
40128
Status relay condition
0 = Disabled, 1 = Enabled
RO
40130
Fault relay condition
0 = Disabled, 1 = Enabled
RO
40132
Condition of Relay 0
0 = Disabled, 1 = Enabled
RO
40134
Condition of Relay 1
0 = Disabled, 1 = Enabled
RO
40136
Condition of Relay 2
0 = Disabled, 1 = Enabled
RO
40138
Condition of Relay 3
0 = Disabled, 1 = Enabled
RO
40140
Serial Number
0 a 4294967295
RO
Note: RO = Read only parameter
Errors, Warnings and Events .
12 | ECW500
2 ERRORS, WARNINGS AND EVENTS
2.1 ERRORS
In order to avoid dangerous situations and damages to the synchronous machine, the regulator and other materials, the protections of the ECW500 may actuate to that certain physical limits will not be exceeded.
In this regard, an error is an improper condition of some signal or internal functionality that will be signalized in the general fault relay, so that the operator must take some action. When an error occurs, the ECW500 cannot be turned on until an alarm reset occurs. The most serious errors, as link overvoltage and fault on power switches, will shut down the ECW500.
The actuation of the errors occurs as follows:
the regulator is disabled by removing the firing signals from de power module;
the HMI (keypad) signalizes that there is an error present, and its code is registered on the events list;
the fault relay actuates (connectors 33 and 34).
In order to enable the ECW500 again and operate it normally, it is necessary to reset it, which can be done the following ways:
switching off the electronic power supply (connectors 37, 38 or 39, 40) and switching it back on (power-on
reset);
pressing the key on the HMI;
sending the command reset by the Modbus communication (address 11);
via specific connectors 64 and 65).
Table 2.1 Error list
ER000
Overvoltage in the power DC link
ER001
Fault on power switch S1
ER002
Fault on power switch S2
ER003
It was not possible to reset the power drive
ER004
Fault in the automatic calibration
ER005
Problem on the communication with the power board
ER006
Problem to initialize the parameters on the EEPROM
ER007
Problem to read the factory default from the EEPROM
ER008
Watchdog fault
2.2 WARNINGS
Warning messages indicate a condition occurred and that can lead to a dangerous situation. They do not stop the regulator, but it is necessary to correct the operation.
Errors, Warnings and Events
ECW500 | 13
Table 2.2 Warning list
WR000
Digital input did not receive complementary command
WR001
Problem on the configuration of the digital inputs
WR002
Incorrect command of the parallel or online digital inputs
WR003
Parallel command received with the ECW500 off
WR004
No online mode configured, but online command received
WR005
Increment and decrement digital inputs simultaneously triggered
WR006
Calibration executed with the ECW500 on
WR007
Excitation disconnected
WR008
Phase loss at the power terminals
WR009
Internal overheating
WR010
Terminal overvoltage
WR011
Terminal undervoltage
WR012
Excitation overvoltage
WR013
Excitation overcurrent
WR014
Underfrequency
WR015
Received command to reset parameters with the ECW500 enabled
WR016
Alarm reset is missing to execute the command
WR017
Analog input cable 4 to 20 mA broken
WR018
Autotuning execution fail
WR019
MAC address problem
WR020 WR034
Reserved
WR035
Feedback loss
WR036
Rotating diodes fault
WR037
PxQ curve configuration problem
WR038
Anybus offline
WR039
Anybus fault
2.3 EVENTS
Events, on the other hand, are normal occurrences and not harmful to the system operation, as a mode transition, a received command and others.
Events are not indicated on the HMI, and only recorded in the event list.
Table 2.3 Event list
EV000
Excitation OFF
EV001
Excitation ON
EV002
Calibration of the analog input of +/-10 Vdc executed
EV003
Command of alarm reset received
EV004
Changed to MECC mode
EV005
LEOC limiter actuating
EV006
LEOC limiter stopped actuating
EV007
LUF limiter actuating
EV008
LUF limiter stopped actuating
EV009
Received command for resetting parameters to factory default
EV010
Calibration of the measurement of the excitation current executed
EV011
LTOC limiter actuating
EV012
LTOC limiter stopped actuating
EV013
Changed to MTVC mode
EV014
LEUC limiter actuating
EV015
LEUC limiter stopped actuating
EV016
Changed to online mode
EV017
Changed to parallel mode
EV018
Autotuning started
EV019
Autotuning finished with successful
EV020
Autotuning canceled by the user
EV021
Autotuning timeout
NOTE!
When a warning or error occurs, the HMI will periodically display the message "There are some warnings or errors" until an alarm reset is executed.
You can set how long this message appears and how long it is hidden in the HMI Configuration screen.
Safety Instructions .
14 | ECW500
3 SAFETY INSTRUCTIONS
This manual contains information necessary for the proper use of the voltage regulator ECW500. It has been written to be used by qualified personnel with suitable training or technical qualification for operating
this type of equipment.
3.1 SAFETY WARNINGS IN THE MANUAL
The following safety notices are used in the manual:
DANGER!
The procedures recommended in this warning have the purpose of protecting the user against death, serious injuries and considerable material damage.
ATTENTION!
The procedures recommended in this warning have the purpose of avoiding material damage.
NOTE!
The information mentioned in this warning is important for the proper understanding and correct operation of the product.
3.2 SAFETY WARNINGS IN THE PRODUCT
The following symbols are attached to the product, serving as safety notices:
High voltages are present.
Components sensitive to electrostatic discharge. Do not touch them.
Mandatory connection to the ground (PE conductor).
Safety Instructions
ECW500 | 15
3.3 PRELIMINARY RECOMMENDATIONS
DANGER!
Only qualified personnel familiar with the ECW500 and associated equipment should plan or implement the installation, start-up and subsequent maintenance of this equipment. These personnel must follow all the safety instructions included in this manual and/or defined by local regulations. Failure to comply with these instructions may result in life threatening and/or equipment damage.
NOTES!
For the purposes of this manual, qualified personnel are those trained to be able to:
1. Install, ground, energize and operate the ECW500 according to this manual and the effective legal safety procedures.
2. Use protective equipment according to the established standards.
3. Give first aid services.
DANGER!
Always disconnect the main power supply before touching any electrical device associated with the ECW500. Several components may remain charged with high voltage, even after the AC/DC power input is disconnected or turned off. Wait at least 20 minutes to guarantee the fully discharge of capacitors. Always connect the equipment frame to the grounding installation (PE) in the appropriate place for this purpose.
ATTENTION!
Electronic boards have components sensitive to electrostatic discharges. Do not touch directly on components or connectors. If necessary, touch the grounded metallic frame before or use an adequate grounded wrist strap.
NOTE!
Follow the installation guidelines described in chapter 5.
NOTE!
Chapter 10 contains a list with the procedure suggested to put the ECW500 into operation.
NOTE!
Read this manual thoroughly before installing or operating the ECW500.
About the ECW500 .
16 | ECW500
4 ABOUT THE ECW500
4.1 ABOUT THE MANUAL
This manual contains information for the operation, configuration and start-up of the product ECW500 applicable to both synchronous machine operating as a motor (synchronous compensator) and as a generator. The main electrical features, standard functions and application of the ECW500 will be presented.
Due to the wide range of functions of this product, it may be used in applications different from those presented hereby. Neither does this manual aim at presenting all the possible applications of the ECW500, nor can the manufacturer take any liability for the use of the converter which is not based on this manual.
This manual can also be downloaded at WEG website www.weg.net.
4.1.1 Symbols Used
This section presents the definition of the symbols used in this manual to identify features of the ECW500.
Digital Input ON
Digital Input OFF
Digital Input Enable Parallel Operation
Digital Input Disable Parallel Operation
Digital Input Enable Online Operation
Digital Input Disable Online Operation
INC
Digital Input Increase Active Reference
DEC
Digital Input Decrease Active Reference
RST
Digital Input Reset Alarms
G/M
Generator/Motor
NC
Not connected
Rectifier: Input circuit of the inverters which converts the AC input voltage into DC. It is formed by power diodes.
DC link: Intermediate circuit of the ECW500; continuous voltage obtained by rectifying the alternate power supply or through external source; supplies the IGBTs switches used to control the excitation of the synchronous machine.
About the ECW500
ECW500 | 17
IGBT: Insulated Gate Bipolar Transistor; basic component of the output inverter bridge. Functions as electronic switches in saturated (switch closed) and cut off (open switch) modes.
HMI: human-machine interface; device that allows configuring, viewing and changing parameters of the ECW500; features command keys, navigation keys and graphic LCD display.
USB -and­concept.
PE: Protective Earth. PWM: Pulse Width Modulation; modulation by pulse width, pulsed tension that provides excitation for the
synchronous machine through the field output terminals.
Switching Frequency: switching frequency of the IGBTs, usually given in kHz. Heatsink: piece of metal designed to dissipate heat generated by power semiconductors. Amp, A: Amps. °C: degrees Celsius. AC: alternate current. DC: direct current. Hz: hertz. min: minute. rms: root mean square; effective value. rpm: revolutions per minute; unit of speed. s: second. V: volts.
: ohms.
IT: inverse time; term used to indicate the actuation time of the current limiters based on the inverse time characteristic (Ixt); the higher the current that exceeds the limit set, the lower the actuation time of the relevant limiter.
NO: Normally Open NC: Normally closed Numerical multipliers
k (quilo): x1.000 (x10
3
)
M (mega): x1.000.000 (x10
6
)
G (giga): x1.000.000.000 (x10
9
)
m (mili): ÷1.000 (x10
-3
)
(micro): ÷1.000.000 (x10
-6
)
n (nano): ÷1.000.000.000 (x10
-9
)
4.2 SOFTWARE VERSION
The software version used on the ECW500 defines the functions and programming parameters, and it can be updated during the product lifecycle.
About the ECW500 .
18 | ECW500
This manual refers to the software version as indicated on the back cover. For instance, the version 1.0X means
are that do not affect the content of this manual.
The version installed on the ECW500 can be checked on the HMI in the path "Menu -> Measures -> OS/FW Information" or by the Modbus 40112 address.
4.3 CHARACTERISTICS
The Voltage Regulator ECW500 is a high performance product intended to drive synchronous machines with brushless excitation, for variation and control of its terminal voltage, excitation current, reactive power or power factor.
Among its main characteristics, we may point out:
Keypad with 2.
Five control modes
- MTVC Terminal Voltage Control Mode
- MECC Excitation Current Control Mode
- MTVC_DROOP Voltage Control Mode with Reactive Droop
- MPFC Power Factor Control Mode
- MRPC Reactive Power Control Mode
Start ramp for MTVC and MECC modes
)
Limiter LUF to compensate underfrequency operating on modes MTVC and MTVC_DROOP
Other 3 limiters operating in all control modes (except in the MECC mode)
- LEOC Excitation Over Current Limiter
- LEUC Excitation Under Current Limiter
- LTOC Terminal Over Current Limiter
PID stability sets for MTVC mode and PI for the other modes
Protections that can turn the unit off or switch to MECC mode according to configuration:
- Underfrequency protection
- PFL Protection Feedback Loss
- PED Protection Excitation Diodes
- Protection against overtemperature in the power module
- PEOC Protection Excitation Over Current
Protections that can be warned on the relays:
- PTOV Protection Terminal Over Voltage
- PTUV Protection Terminal Under Voltage
- PEL Protection Excitation Loss
- PEOV Protection Excitation Over Voltage
Datalog of up to 128 events, warnings and errors with date and time log
An analog input +/-10 Vdc or 4 to 20 mA to actuate in reference of all operating modes with adjustable gain
The block diagram below provides a general view of the ECW500 set:
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