Weed Eater 259723, 173487 User Manual

Download

Page 1

OWNER'S MANUAL

MODEL NO. 259723 13 HP 38 INCH LAWN TRACTOR

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

173487 1.8.00 RD

PRINTED IN U.S.A.

Page 2

TABLE OF CONTENTS

Safety Rules .........................................2

Product Specifications .......................... 5

Assembly ..............................................7

Operation ............................................ 10

Maintenance Schedule ......................16

Maintenance.......................................16

SAFETY RULES

IMPORTANT: This cutting machine is

capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

Service and Adjustments .................... 2 0

Storage ...............................................2 5

Troubleshooting ................................. 2 6

Repair Parts ........................................30

Warranty ............................................. 4 6

• Use extra care when loading or unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15° MAX.

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

CUT OUT ON DOTTED LINES

THIS IS A 15° SLOPE

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

SIGHTING

GUIDE

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

Page 3

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1.This warranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.

2.Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by Frigidaire Home Products.

3.Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4.The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

5.This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6.Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard hardware and normal maintenance.

7.In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Frigidaire Home Products Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway Augusta, GA 30909 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY T O INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale. This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

In Canada contact: Frigidaire Home Products 7075 Ordan Drive Mississauga, Ontario L5T 1K6

SAFETY RULES

DO NOT:

•

Do not

turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not

•

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. assume that children will remain where you last saw them.

• Keep children out of the mowing area

• Be alert and turn machine off if

• Before and when backing, look behind

• Never carry children. They may fall off

• Never allow children to operate the

• Use extra care when approaching

mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not

mow on wet grass. Reduced traction could cause sliding.

Do not

try to stabilize the machine by putting your foot on the ground.

Do not

use grass catcher on steep slopes.

Never

and under the watchful care of another responsible adult.

children enter the area. and down for small children. and be seriously injured or interfere

with safe machine operation. machine. blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

Page 4

SAFETY RULES

TRACTOR -- MODEL NUMBER 259723

MOWER DECK

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

down

and

for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME AW ARE!!! YOUR SAFETY IS INVOL VED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly

straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not

•

turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

KEY PART NO. NO. DESCRIPTION

1 170280 Mower Deck Assembly 2 72140506 Bolt 3 138017 Bracket Assembly,Sway Bar 4 169970 Bracket Sway Bar Deck 5 4939M Retainer Spring 6 130832 Arm, Suspension, Rear 8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 9 10030600 Washer, Lock Hvy Hlcl 3/8 10 140296 Washer, Hardened 11 138497 Blade, Mower 38 12 129895 Bearing, Ball 13 137645 Shaft Assembly, Mandrel,

14 128774 Housing, Mandrel, Vented 15 110485X Bearing, Ball, Mandrel 16 140329 Stripper, Vented Mower Deck 19 132827 Bolt, Shoulder 21 73680500 Nut Crownlock 5/16-18 23 137607 Bracket, Mower Deflector 24 105304X Cap, Sleeve 25 123713X Spring, Torsion, Deflector 26 110452X Nut, Push 27 106736X428 Shield, Deflector 28 19111016 Washer 11/32 x 5/8 x 16 Ga. 29 106735X Rod, Hinge 30 157722 Screw Thdrol Washer Head 31 129963 Washer, Spacer 32 153532 Pulley, Mandrel 33 137266 Nut, Toplock, Flanged 34 STD533717 Bolt 36 131494 Pulley, Idler, Flat 40 73680600 Nut Crownlock 3/8-16 45 4497H Retainer, Spring 53 130840 Brake Assembly 54 133943 Washer, Hardened 55 133840 Idler Arm Assembly

Vented (Includes Key #12)

KEY PART NO. NO. DESCRIPTION

56 165723 Spacer, Retainer 67 106932X Knob RD 3/8-16 Plstc Thd 68 144200 Belt 69 76020312 Pin, Cotter 3/32 x 3/4 86 7631J Runner, LH 87 128772 Runner, RH 88 19111216 Washer 11/32 x 3/4 x 16 Ga 89 19131612 Washer 13/32 x 1 x 12 Ga 107 133502 Spacer, Retainer 108 133503 Stiffener, Idler Arm 109 74760640 Bolt, Hex Head 3/8-16 x 2-1/2 110 142587 Upstop Deck Front 38 113 17060512 Screw 5/16-18 x 3/8 122 131289 Rod, Brake, LH 123 169971 Rod, Brake, RH 128 153390 Washer Felt 146 165891 Bolt Carriage Idler 148 169022 Spring Return Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9/32 x 3/4 x 16 Ga. 151 169670 Bracket Clutch 152 172758 Cable Clutch 38 In 153 169674 Washer Flat 3/8” Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 17720410 Screw Hex Thd Cut

- - 130794 Mandrel Assembly (Includes

- - 170317 Mower Deck, Complete

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

1/4-20x5/8 Key Numbers 12-15, 17-19,

31 and 33)

Page 5

MOWER DECK

158

151

152

TRACTOR -- MODEL NUMBER 259723

149

146

108

113

150

13 12

128

153

157

154

107

156

153

155

123

122

109

PRODUCT SPECIFICA TIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OIL TYPE SAE 30(ABOVE 32°F) (API-SF/SG/SH): SAE 5W-30

148

OIL CAP ACITY : 1.0 QT . SP ARK PLUG: CHAMPION

(GAP: .030”) RN4C V AL VE INTAKE: .005”-.007” CLEARANCE: EXHAUST:.009”-.011” GROUND SPEED FORWARD: (MPH): 1ST 1.1

110

TIRE FRONT: 14 PSI PRESSURE: REAR: 12 PSI

CHARGING 9 AMPS@3600 RPM

(Below 32°F)

2ND 2.2 3RD 3.3 4TH 4.4 5TH 4.9

REVERSE: 1.42

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for and using your tractor.

• Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/Department (See REPAIR PARTS section of this manual).

SYSTEM:

BATTERY: AMP/HR: 2 5

MIN. CCA: 190 CASE SIZE:U1R

BLADE BOL T 27-35 FT . LBS

TORQUE:

CONGRATULATIONS on your purchase of a New Tractor. It has been designed, engineered and manufactured to give

2 15

you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact

your nearest authorized service center. We have competent, well-trained technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly .

9 8

Always observe the “SAFETY RULES”.

Page 6

UNASSEMBLED PARTS

Steering

Wheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4

Steering Wheel

Adapter

Steering Wheel

(1) Locknut 5/16-18

Seat

(1) Hex Bolt

3/8-16 x 1

(1) Large Flat Washer

(1) Lockwasher 3/8

Steering Extension

Steering

Boot

Shaft

LIFT ASSEMBL Y

TRACTOR -- MODEL NUMBER 259723

KEY PART NO. NO. DESCRIPTION

1 159460 Wire Asm Inner/Sprg W/plunger LT 2 159471 Shaft Asm Lift 3 105767X Pin Groove 1 500 Zinc 4 12000002 E Ring #5133-62 5 19211621 Washer Pltd 21/32 X 1 X 21ga 6 120183X Bearing Nylon Blk 629 Id 7 109413X Grip Handle bicycle Matte 8 124526X Button Plunger Red 11 139865 Link Lift LH 12 139866 Link Lift RH 13 4939M Retainer Spring 15 167253 Link Front 16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion Blk Zinc 18 73800800 Nut Lock W/Wsh 1/2-13unc 19 139868 Arm Suspension Rear 20 163552 Retainer Spring Zinc 31 140302 Bearing Pvt Lift Spherical 32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Lock Washer 1/2

(1) Hex Bolt 1/2-13 x 1

Keys

(2) Keys

(1) Shoulder

Bolt 5/16-18

Slope Sheet

Page 7

LIFT ASSEMBL Y

31 32

TRACTOR -- MODEL NUMBER 259723

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBL Y

A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 5/16" wrench (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.

Steering Wheel Insert

Bolt

3/8 Lock Washer

Large Flat Washer

CARTON

• Remove all accessible loose parts and parts cartons from carton.

• Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straight forward.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Steering Wheel

Tabs

Steering Boot

Adapter

5/16 Locknut Lower Steering

Shaft

Extension Shaft

5/16 Hex Bolt

Ta b Slots

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Page 8

Seat Pan

Battery Box Door

Terminal

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Bolt

Adjustment Bolt

Seat Pan

Flat Washer

Lock Washer

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding discharge guard up against tractor.

TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle position.

• Depress clutch/brake pedal into full “BRAKE” position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

• Turn ignition key to “OFF” position.

Continue with the instructions that follow.

TRACTOR -- MODEL NUMBER 259723

DECALS

KEY PART NO. N O. DESCRIPTION

1 156867 Decal Oper P/L Eng 2 64-1726-29 Decal Engine HP 3 164578 Decal Hood Rh 4 164579 Decal Hood Lh 5 162398 Decal Ins Strg Whl 8 164424 Decal Panel Dash 9 171448 Decal Fender Logo 10 145005 Decal Battery Dngr/Psn 11 156439 Decal Danger Fender

WHEELS AND TIRES

5,8

4,10

3,9

KEY PART NO. N O. DESCRIPTION

12 4900J Decal Clutch/brake English 15 136832 Decal Mower Drive Schem 38 18 163128 Decal Mower Enviro 21 162392 Decal Grille Logo

- - 138311 Decal Lift Handle

- - 173487 Manual Owners English

- - 173488 Manual Owners Spanish

KEY PART NO. NO. DESCRIPTION

1 59192 Cap Value Tire 2 65139 Stem Value 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Inner Front #35060 5 106732X427 Rim Asm 6"front White

6 278H Fitting Grease 7 9040H Bearing Flange 8 106108X427 Rim Asm 8"rear White Service 9 124635X Tire R Ts 18x8 5-8 Service 10 7152J Tube Rear 9 5 X 8 Service 11 104757X Cap Axle Blk 1 50 X 1 00

- - 144334 Sealant, Tire (10 oz. tube)

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Service

Page 9

TRACTOR -- MODEL NUMBER 259723

SEA T ASSEMBLY

KEY PART NO. N O. DESCRIPTION

1 127426X Seat 2 140551 Bracket Pvt St 3 71110616 Bolt Fin Hex 3/8-16unc X 1 4 19131610 Washer Flat 13/32 X 1X10 Ga 5 145006 Clip Push-In Hinged 6 73800600 Nut Crownlock 3/8-16 UNC 7 124181X Spring Seat Cprsn 2 250 Blk 8 17000616 Screw 3/8-16 X 1-1/2 9 19131614 Washer 13/32 X 1 X 14 Ga 10 155925 Pan Seat 12 121246X Bracket Mounting Switch 13 121248X Bushing Snap Blk Nyl 50 Id 14 72050412 Bolt Rdhd Sht 1/4-20x1-1/2

9 7

KEY PART NO. N O . DESCRIPTION

15 134300 Spacer Split 28x 96 Yel Zinc 16 121250X Spring Cprsn 1 27 Blk Pnt 17 123976X Nut Lock 1/4 Lge Flg Gr 5 21 171852 Bolt Shld 5/16-18 Unc-2A 22 73800500 Nut Crown Lock Hex 5/16-18 23 74780814 Bolt Fin Hex 1/2-13 x 7/8 Gr5 24 19171912 Washer 17/32 X1-3/16X12 Ga 25 127018 Bolt Shoulder 26 10040800 Washer Lock Hvy Hlcl 1/2

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

9 7

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE THE BEST PERFORMANCE AND SATISF ACTION FROM THIS QUALITY PRODUCT .

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been

completed.

✓ No remaining loose parts in carton. ✓ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

✓ Seat is adjusted comfortably and

tightened securely.

✓ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

✓ Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

✓ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections

CHECKLIST

are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, P AY EXTRA ATTENTION TO THE FOLLOWING IMPORT ANT ITEMS:

✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

✓ Become familiar with all controls - their

location and function. Operate them before you start the engine.

✓ Be sure brake system is in safe

operating condition.

Page 10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

WARNING

REVERSE FORWARD FAST SLOW

LIGHTS ON

PARKING BRAKE

LOCKED

OVER TEMP

LIGHT

UNLOCKED

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL HIGH LOW

PARKING BRAKE

ENGINE

TRACTOR -- MODEL NUMBER 259723

KEY PART NO. NO . DESCRIPTION

1 157626 Control Th/ch LH Flag 2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - - Engine Tecumseh, Model No. OHV 130

4 156700 Muffler 13 165291 Gasket Eng 1 313 Id Tin Plated 14 13280336 Nipple Pipe 4-1/2 15 13200300 Elbow Std 90 Degree 3/8-18 Npt 16 11050600 Washer Lock Ext Tooth 3/8 23 169837 Shield Browning/Debris Guard 29 137180 Kit Spark Arrestor (Flat Scrn) 31 109202X Tank Fuel Front 1 25 32 140527X Cap Asm Fuel Top Vented 33 123487X Clamp Hose Blk 37 137040 Line Fuel 20" 38 - - - - - - - Plug Oil Drain

40 124028X Bushing Snap Nyl Blk Fuel Line 44 17490412 Screw Hexwsh Thdrol 1/4-20 x 3/4 45 17000612 Screw 3/8-16 x 3/4 46 19091416 Washer 9/32 x 7/8 x 16 ga 62 10040500 Washer Lock Hvy Hlcl Spr 5/16 72 71070512 Screw Hex Hd Cap 5/16-18 X 3/4 78 17060620 Screw 3/8-16 x 1-1/4 81 73510400 Nut Keps Hex 1/4-20 UNC

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

(Order parts from engine manufacturer)

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

15°

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

15°

Page 11

ENGINE

TRACTOR -- MODEL NUMBER 259723

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Clutch Lever

Throttle/Choke Control

Clutch/Brake Pedal

Ignition Switch

Light Switch

Parking Brake Lever

Lift Lever Plunger

Attachment Lift Lever

Height Adjustment Indicator

OPTIONAL EQUIPMENT

Spark Arrester

Gearshift Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH - Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

Page 12

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

TRACTOR -- MODEL NUMBER 259723

STEERING

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full “BRAKE” position and hold.

• Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

Throttle/Choke Control

Clutch/ Brake Pedal

“Brake” Position

Attachment Clutch Lever “Engaged” Position

“Disengaged” Position

Parking Brake “Engaged” Position

Gearshift Lever

“Disengaged” Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to “DISENGAGED” position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to “backfire”.

• Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

• Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORT ANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle.

KEY PART NO. NO. DESCRIPTION

1 140044 Steering Wheel 2 154427 Front Axle Asm 3 156483 Spindle Asm Lh 4 157473 Spindle Asm Rh 5 6266H Washer Thrust .75 x 1.230 6 121748X Washer 25/32 x 1-5/8 x 16 Ga. 7 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 8 12000029 RingKlip #T5304-75 9 3366R Bearing Col Strg Blk 10 169832 Draglink 11 10040600 Washer Lock Hvy Hlcl Spr 3/8 13 136518 Spacer Brg Axle Front 15 145212 Nut Hexflange Lock 17 156546 Shaft Asm Strg 18 57079 Washer Thrust .515 x .750 x .033 19 160395 Support Shaft 22 165857 Screw Hex Wsh Hd Torx 23 165851 Shaft Asm Pitman 25 154406 Bracket Steering 26 126847X Bushing LInk Drag Blk LR 27 136874 Gear Sector 22 Teeth 28 19131416 Washer 13/32 x 7/8 x 16 Ga. 29 17060612 Screw 3/8-16 x 3/4 30 76020412 Pin 32 130465 Rod Tie Wire Form 19.75 Mech 36 155099 Bushing Strg. 5/8 ID Dash 37 152927 Screw 38 140045 Insert, Steering Wheel 39 19133812 Washer 13/32 x 2-3/8 x 12 Ga. 40 7810H Nut Lock Center 3/8-24 41 100711L Adaptor Wheel Strg. 42 145054X428 Boot Steering Dash P/L MTL Blk 43 121749X Washer 25/32 x 1-1/4 x 16 Ga. 44 153720 Extension Steering Non-adjust 46 121232X Cap Spindle Fr Top Blk 47 6855M Fitting Grease 51 73800500 Nut Lock Hx W/Ins 5/16-18unc 54 74780520 Bolt Fin Hex 5/16-18unc 62 167902 Steering Assembly 63 74780616 Bolt Fin Hex 3/8-16unc x 1 Gr. 5 65 160367 Spacer Axle 66 154404 Bearing Arm Pittman 67 72140618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4 68 169827 Brace Axle 79 19132012 Washer 13/32 x 1-1/4 x 12 Ga 80 74950612 Bolt Hex Nylon 3/8-16 x 3/4 82 169835 Bracket Susp Chasis Front 85 133835 Fastner Christmas Tree

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Page 13

STEERING

TRACTOR -- MODEL NUMBER 259723

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

8 6 9

9 5

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO OPERA TE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

Attachment Clutch Lever “Engaged” Position

Attachemnt Lift Lever High Position

Low Position

TO OPERA TE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A TTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

“Disengaged” Position

Discharge Guard

Page 14

BEFORE ST ARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO ST ART ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEA THER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

• The attachments can also be used during the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

TRACTOR -- MODEL NUMBER 259723

GROUND DRIVE

KEY PART NO. N O . DESCRIPTION

1 – – – – Transaxle Peerless 206-545C

2 146682 Spring Return Brake T/a Zinc 3 123666X Pulley Transaxle 18/20" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap Torque 30 Degrees 6 17060512 Screw 5/16-18 x 3/4 7 162240 Bracket Saddle Shift T/a 8 131679 Rod Shf Sdl LY/YT Str Blk 10 76020416 Pin Cotter 1/8 x 1 Cad 11 105701X Washer Plate Shf 12 19151216 Washer 15/32 x 3/4 x 16ga 13 74550412 Bolt 1/4-28unf Gr8 W/Patch 14 10040400 Washer Lock Hvy Helical 1/4 18 74780616 Bolt Fin Hex 3/8-16 x 1 Gr.5 19 73800600 Nut Lock 3/8-16 Unc 21 106933X Knob Rd 1/2-13 Plstc Thds 22 130804 Rod Brake Blk Zinc 26 840 24 73350600 Nut Hex Jam 3/8-16 Unc 25 106888X Spring Rod Brake 2 00 Zinc 26 19131316 Washer 27 76020412 Pin Cotter 1/8 x 3/4 Cad 28 145204 Rod Brake Parking Lt/Yt 29 71673 Cap Brake Parking 30 130807 Bracket Mtg Transaxle 32 74760512 Bolt Fin Hex 5/16-18 x 3/4 34 155071 Shaft Asm Pedal Foot 35 120183X Bearing Nylon Blk 629 Id 36 19211616 Washer 21/32 x 1 x 16 Ga 37 1572H Pin Roll 3/16 x 1" 38 131494 Pulley Idler Flat 39 72110622 Bolt Rdhd 3/8-16unc x 2-3/4

40 4470J Spacer Split 395 x 59 Bzp 41 165838 Keeper Belt Idler 42 19131312 Washer 13/32 x 13/16x12 Ga 47 127783 Pulley Idler V Groove Plastic 48 154407 Bellcrank Clutch Grn Drv Stl

(Order parts from transaxle manufacturer)

13/32 x 13/16x16 Ga

Gr. 5

KEY PART NO. N O . DESCRIPTION

49 123205X Retainer Belt Style Spring 50 74760624 Bolt Hex Hd 3/8-16uncx1-1/2 51 73680600 Nut Crownlock 3/8-16 UNC 52 73680500 Nut Lock 5/16-18 53 105710X Link Clutch 7 66 55 105709X Spring Return Clutch 6 75 56 74760620 Bolt Fin Hex 3/8-16 uncx1-1/4 57 130801 V-Belt Gd Drive 59 169691 Keeper Belt Center Span 61 17060612 Screw 3/8-16 x 3/4 62 8883R Cover Pedal Blk Round 63 140186 Pulley Engine 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5 65 10040700 Washer Lock Hvy Hlcl

66 154778 Keeper Belt Engine 70 134683 Guide Belt Mower Drive RH 72 19132012 Washer 13/32 x1-1/4 x 12 Ga 74 137057 Spacer Axle 75 121749X Washer 25/32 x1 1/4 x 16 Ga 76 12000001 E-ring #5133-75 77 123583X Key Square 2 0 x 1845/ 1865 78 121748X Washer 25/32 x 1-5/8 x 16ga 79 2228M Key Woodruff #9 3/16 x 3/4 96 4497H Retainer Spring 112 19091210 Washer 9/32 x 3/4 x 10 Ga 113 127285X Strap Torque 116 72110610 Bolt Rdhd Sq Neck

145 74490540 Bolt Hex Flghd 5/16-18 Gr. 5 150 165850 Bushing Bellcrank Grd. Drive 151 19133210 Washer 13/32 x 2 x 10 Ga 170 165849 Keeper Belt Transaxle Gear 202 72110612 Bolt Carr Sh 3/8-16 x 1-1/2

204 17060516 Screw 5/16-18 x 1

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Spr 7/16

3/8-16 x 1.25

Gr. 5

Page 15

GROUND DRIVE

112

204

TRACTOR -- MODEL NUMBER 259723

170

113

42 56

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for

116

202

150 48

151 51

best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

145

Page 16

MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and Interlock Systems

Check for Loose Fasteners

R A

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oil Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - If equipped with oil filter, change oil every 50 hours. 4 - Replace blades more often when mowing in sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

EVERY 8 HOURS

BEFORE EACH USE

EVERY 25 HOURS

12,3

2 2

EVERY SEASON

EVERY 100 HOURS

EVERY 50 HOURS

5 - If equipped with adjustable system. 6 - Not required if equipped with maintenance-free battery. 7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten.

SERVICE DATES

BEFORE STORAGE

LUBRICA TION CHART

➀

Spindle

Zerk

➀Front Wheel

Bearing Zerk

➀SAE OR 10W30 MOTOR OIL ➁REFER TO MAINTENANCE “ENGINE”

SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

➀ Spindle

Zerk

Front Wheel

➀

Bearing Zerk

➁Engine

TRACTOR -- MODEL NUMBER 259723

CHASSIS AND ENCLOSURES

KEY PART NO. N O . DESCRIPTION

1 169831 Chassis Lt Stamping 2 169061 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 155924X012 Saddle SLKSCRE FLT SDL 8 155138 Clip Retainer Slide-on 9 168347X011 Dash Slkscr Plm Mech Sym 10 72140608 Bolt RdHd Sqnk. 3/8-16 x 1 11 155927 Panel Asm. Dash Lh 12 145660 Clip Tinnerman Grille P/L 13 172107X010 Panel Dash Rh 15 74180512 Screw Mach Trhd 5/16-18unc x 3/4 16 73510500 Nu Keps 5/16-18unc 17 159639X550 Hood Pnt Steel Private Label 18 126938X Bumper Hood 24 74780616 Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5 25 19131312 Washer 13/32 x 13/16 x 12 Ga. 26 73800600 Nut Lock Hex w/Ins 3/8-16 Unc 28 157373 Grill Private Lable Blk 29 140273X599 Lens Grille Private label 30 169465X550 Fender Pnt 31 136619 Bracket Fender Support 33 145476X550 Footrest Pnt. Lh 34 145475X550 Footrest Pnt. Rh 35 72110606 Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt 38 169834 Bracket Asm. Pivot Mower Rear 51 73800400 Nut Lock Hex W/Ins. 1/4-20 52 19091416 Washer 9/32 x 7/8 x 16 Ga. 53 144697 Bracket Grille LH 54 161464 Screw Hex Wshd #8-18 x 7/8 55 144696 Bracket, Grille RH 57 74780412 Bolt Fin Hex 1/4-20 x 3/4 145 156524 Rod Pivot Chassis /Hood 206 170165 Bolt Shoulder 5/16-18 TT 208 17670608 Screw Thdrol 3/8-16 x 1/2 209 17000612 Screw Hex Wsh Thdrol 3/8-16 BL

- - 5479J Plug Button Blk .359 Dia. Choke

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Page 17

TRACTOR -- MODEL NUMBER 259723

CHASSIS AND ENCLOSURES

208

206

209

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERA TION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS”

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Edge Up

Blade

Mandrel Assembly

Center Hole

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

209

OPERAT OR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in

145

208

the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

Flat Washer Lock Washer

Star

Hex Bolt (Grade)* *A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions

supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

5/8” Bolt or Pin

Blade

Center Hole

Page 18

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BA TTER Y AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to “leak” power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil’s SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

5W-30

-20° 0° 30° 40°

°F °C

-20° 0°

-30°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

-10°

SAE 30

32°

60°

10°

100°

80°

20° 30° 40°

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

Oil Fill Cap/ Dipstick

Oil Drain Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

ELECTRICAL

TRACTOR -- MODEL NUMBER 259723

KEY PART NO. NO. DESCRIPTION

1 144925 Battery 2 74760412 Bolt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery 16 153664 Switch Interlock Push-In 21 166181 Harness Socket Light W/4152J 22 4152J Bulb Light #1156 24 108423X Cable Battery 6ga 161" red 25 146147 Cable Battery 6 Ga W/16 Wir red 26 166180 Fuse 15 AMP 27 73510400 Nut Keps Hex 1/4-20 Unc 28 4207J Cable Ground 6ga 12" black 29 121305X Switch Plunger Nc Gray 30 163968 Switch Ign 33 140401 Key Ign 40 170217 Harness Ign 41 71110408 Bolt Blk Hex 1/4-20unc x 1/2 42 131563 Cover Terminal Red 43 145673 Solenoid 48 140844 Adapter Ammeter Rectangular 52 141940 Protection Wire Loop

NOTE: All component dimensions given in U. S.

inches 1 inch = 25/4 mm

Page 19

ELECTRICAL

REPAIR PARTS

TRACTOR -- MODEL NUMBER 259723

2221

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating. See engine manual.

AIR FIL TER

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every

season, whichever occurs first. Service air cleaner more often under dusty conditions. See engine manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.

SP ARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FIL TER

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

• With engine cool, remove filter and plug fuel line sections.

• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

• Immediately wipe up any spilled gasoline.

Clamp

Fuel Filter

Page 20

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

tive type wax.

SERVICE AND ADJUSTMENTS

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF” and remove key .

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

• Place attachment clutch in “DISENGAGED” position.

• Move attachment lift lever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by removing retainer spring.

• Disconnect suspension arms from rear deck brackets by removing retainer springs.

Retainer Spring

Anti-Sway Bar

CAUTION: Before performing any service or adjustments:

come in contact with plug.

• Disconnect front links from deck by removing retainer springs.

• Raise lift lever to raise suspension arms. Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.

TO INST ALL MOWER

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

Small Retainer Spring

Clutch Spring

Collar

Suspension Arms

3838

4242

Square Hole

Engine Pulley Front Link

Retainer Springs (Both Sides)

SCHEMATIC

AMMETER

(OPTIONAL)

RED

BLACK

IGNITION SWITCH

CIRCUITPOSITION

OFF

M+G+A1

B+A1RUN/LIGHT B+A1RUN

B + S + A1START

IGNITION

SWITCH

TRACTOR -- MODEL NUMBER 259723

RED

BATTERY

RED

FUSE

WHITE

SOLENOID

“MAKE”

NONE

A2+L NONE NONE

CLUTCH / BRAKE

(PEDAL UP)

WHITE

BLACK

HOUR

METER

(OPTIONAL)

BLUE

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

FUEL LINE

ORANGE

NOTE

ATT'MENT CLUTCH

BLACK

CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM

LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM

(CLUTCH OFF)

RED

WHITE

IGNITION

UNIT

BLACK

RED

BLACK

DIODE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

BROWN

NON-REMOVABLE

STARTER

SEAT SWITCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)

ALTERNATOR

HEADLIGHTS

CONNECTIONS

REMOVABLE

CONNECTIONS

BLACK

Housing Guide

Large Retainer Spring

Bracket

Page 21

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Mower blades will not • Frozen idler pulley. • Replace idler pulley. rotate (Cont’n) • Frozen blade mandrel. • Replace blade mandrel.

Poor grass discharge • Engine speed too slow. • Place throttle control in “FAST”

Headlight(s) not • Switch is “OFF”. • Turn switch “ON”. working (if so • Bulb(s) burned out. • Replace bulb(s). equipped) • Faulty light switch. • Check/replace light switch.

Battery will not charge • Bad battery cell(s). • Replace battery.

Engine “backfires” • Engine throttle control • Move throttle control to when turning engine not set at “SLOW” “SLOW” position and allow “OFF” position for 30 seconds to idle for 30 seconds

position.

• Travel speed too fast. • Shift to slower speed.

• Wet grass. • Allow grass to dry before mowing.

• Mower deck not level. • Level mower deck.

• Low/uneven tire air • Check tires for proper air

pressure. pressure.

• Worn, bent or loose

blade. • Replace/sharpen blade.

Tighten blade bolt.

• Buildup of grass, leaves • Clean underside of mower

and trash under mower. housing.

• Mower drive belt worn. • Replace mower drive belt.

• Blades improperly • Reinstall blades sharp edge

installed. down.

• Improper blades used. • Replace with blades listed in this manual.

• Clogged mower deck • Clean around mandrels to

vent holes from buildup open vent holes. of grass, leaves, and trash around mandrels.

• Loose or damaged • Check wiring and connections.

wiring.

• Blown fuse. • Replace fuse.

• Poor cable connections. • Check/clean all connections.

• Faulty regulator (if so • Replace regulator.

equipped).

• Faulty alternator. • Replace alternator.

before stopping engine. stopping engine.

before

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance “A” on both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten lift link adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of mower to ground

Lift Link Adjustment Nut

Ground Line

Suspension Arm

Bottom edge of mower to ground

Check adjustment on right side of tractor. Measure distance “D” directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately 10-3/8".

• If links are not equal in length, adjust one link to same length as other link.

• To lower front of mower loosen nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nuts “F” against trunnion on both front links.

• To raise front of mower, loosen nut “F” from trunnion on both front links. Tighten nut “E” on both front links an equal number of turns.

• When distance “D” is 1/8" to 1/2" lower at front than rear, tighten nut “F” against trunnion on both front links.

• Recheck side-to-side adjustment.

Mandrel

“D”

Both Front Links Should be Equal in Length

Nut “F”

“D”

Nut “E”

FRONT-T O-BACK ADJUSTMENT IMPORT ANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Trunnion

Front Links

Page 22

TO REPLACE MOWER BLADE DRIVE BEL T

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BEL T REMOVAL -

• Remove mower from tractor (See “TO REMOVE MOWER” in this section of this manual).

• Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BEL T INST ALLATION -

• Install new belt in reverse order of removal.

• Make sure belt is in all pulley grooves and inside all belt guides.

• Install mower in reverse order of removal instructions.

Mandrel Pulley

Idler Pulleys

Mandrel Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• Measure distance between brake operating arm and nut “A” on brake rod.

• If distance is other than 1-1/2", loosen jam nut and turn nut “A” until distance becomes 1-1/2". Retighten jam nut against nut “A”.

• Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department.

With Parking Brake “Engaged”

1-1/2"

Nut “A”

Jam Nut

Operating Arm

TO REPLACE MOTION DRIVE BEL T

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this section of this manual.)

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers.

• Pull belt toward front of tractor and remove downwards from around engine pulley.

• Install new belt by reversing above procedure.

Engine Pulley

Clutching Idler

Stationary Idler

Transaxle Pulley

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Loss of power • Cutting too much • Set in “Higher Cut” position/

grass/too fast. reduce speed.

• Throttle in “CHOKE” • Adjust throttle control. position.

• Build-up of grass, • Clean underside of mower leaves and trash housing. under mower.

• Dirty air filter. • Clean/replace air filter.

• Low oil level/dirty oil. • Check oil level/change oil.

• Faulty spark plug. • Clean and regap or change spark plug.

• Dirty fuel filter. • Replace fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill with

fresh gasoline.

• Water in fuel. • Drain fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

• Spark plug wire loose. • Connect and tighten spark plug wire.

• Dirty engine air screen/ • Clean engine air screen/fins.

fins.

• Dirty/clogged muffler. • Clean/replace muffler.

• Loose or damaged • Check all wiring.

wiring.

• Carburetor out of • See “To Adjust Carburetor”

adjustment. in Service Adjustments

section.

• Engine valves out of • Contact an authorized

adjustment. service center/department.

Excessive vibration • Worn, bent or loose • Replace blade. Tighten

blade. blade bolt.

• Bent blade mandrel. • Replace blade mandrel.

• Loose/damaged part(s). • Tighten loose part(s).

Replace damaged parts.

Engine continues • Faulty operator-safety • Check wiring, switches and to run when operator presence control connections. If not corrected, leaves seat with system. contact an authorized attachment clutch service center/department. engaged

Poor cut - uneven • Worn, bent or loose • Replace blade. Tighten

blade. blade bolt.

• Mower deck not level. • Level mower deck.

• Buildup of grass, • Clean underside of mower

leaves, and trash housing. under mower.

• Bent blade mandrel. • Replace blade mandrel.

• Clogged mower deck • Clean around mandrels to

vent holes from buildup open vent holes. of grass, leaves, and trash around mandrels.

Mower blades will not • Obstruction in clutch • Remove obstruction. rotate mechanism.

• Worn/damaged mower • Replace mower drive belt. drive belt.

Page 23

TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION

Will not start • Out of fuel. • Fill fuel tank.

• Engine not “CHOKED” • See “TO START ENGINE” properly. in Operation section.

• Engine flooded. • Wait several minutes before attempting to start.

• Bad spark plug. • Replace spark plug.

• Dirty air filter. • Clean/replace air filter.

• Dirty fuel filter. • Replace fuel filter.

• Water in fuel. • Drain fuel tank and carburetor,

refill tank with fresh gasoline and replace fuel filter.

• Loose or damaged • Check all wiring. wiring.

• Carburetor out of • See “To Adjust Carburetor”

adjustment. in Service Adjustments

section.

• Engine valves out of • Contact an authorized

adjustment. service center/department.

Hard to start • Dirty air filter. • Clean/replace air filter.

• Bad spark plug. • Replace spark plug.

• Weak or dead battery. • Recharge or replace battery.

• Dirty fuel filter. • Replace fuel filter.

• Stale or dirty fuel. • Drain fuel tank and refill with fresh gasoline.

• Loose or damaged • Check all wiring.

wiring.

• Carburetor out of • See “To Adjust Carburetor”

adjustment. in Service Adjustments

section.

• Engine valves out of • Contact an authorized

adjustment. service center/department.

Engine will not turn • Clutch/brake pedal not • Depress clutch/brake pedal. over depressed.

• Attachment clutch is • Disengage attachment

engaged. clutch.

• Weak or dead battery. • Recharge or replace battery.

• Blown fuse. • Replace fuse.

• Corroded battery • Clean battery terminals. terminals.

• Loose or damaged • Check all wiring. wiring.

• Faulty ignition switch. • Check/replace ignition switch.

• Faulty solenoid or • Check/replace solenoid or

starter. starter.

• Faulty operator • Contact an authorized

presence switch(es). service center/department.

Engine clicks but will • Weak or dead battery. • Recharge or replace battery. not start • Corroded battery • Clean battery terminals.

terminals.

• Loose or damaged • Check all wiring.

wiring.

• Faulty solenoid or • Check/replace solenoid or

starter. starter.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REP AIRS

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

• Replace washers and snap retaining ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

Washers

Retaining Ring

Axle Cover

Square Key (Rear Wheel Only)

TO ST ART ENGINE WITH A WEAK BA TTERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BA TTERY" in the MAINTENANCE section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system. The other vehicle must also be a 12 volt negative grounded system. Do not use your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.

• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

Positive T erminal

Chassis

Positive Terminal

Negative Terminal

Charged Battery

Negative Terminal

REPLACING BA TTERY

CAUTION: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding.

• Lift seat pan to raised position and open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old battery.

• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

• Close battery box door.

Cables

Page 24

Seat Pan

Battery Box Door

Positive (Red) Cable

Keps Nut

Negative (Black) Cable

Hex Bolt

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the grill.

• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBL Y

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

• To replace, reverse above procedure.

Hood

Headlight Wire Connector

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

• With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position.

• Check that hole in throttle lever and hole in plate line up. If holes “A” are not aligned, loosen clamp screw and move throttle cable until holes are aligned. Tighten clamp screw securely.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, see engine manual. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments.

Plate

Throttle Lever

Idle Speed Screw

Throttle Cable

Hole “A”

Fast

Clamp Screw

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Maintenance section of this manual).

• Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual).

• Lubricate as shown in the Maintenance section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM IMPORT ANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Also, experience indicates that alcohol blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into cylinder(s).

• Turn ignition key to “START” position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORT ANT: Never cover tractor while engine and exhaust areas are still warm.

Weed Eater 259723, 173487 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual