Weed Eater 165412, HD12538G User Manual

OWNER'S

MANUAL

MODEL NO. HD125386

Lawn Tractor

Assembly

Operation

Customer Responsibilities

Service and Adjustments

Storage

Troubleshooting

Repair Parts

For Parts and Service, contact our authorized distributor: call

For Technical Assistance: call

1-800-829-5886

1-800-849-1

297

165412

PRINTED

04.24.98

U.S.A.

SAFETY

Safe

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

GENERAL

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers.

* Do not mow in reverse unless absolute1 necessary.

Always look down and behind before and whi e backing. Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging

chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of

alcohol or drugs. Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

11.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. back up the slope or if you feel uneasy on it, do not mow it.

DO:

All

Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movement on the slopes slowand make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly slope.

NOT:

Do not

slowly and gradually downhill,

Do not

mower could suddenly of a cliff or ditch, or if an edge caves in.

Do not

sliding.

Do not

the ground.

Do not

OPERATION

slopes require extra caution. If you cannot

Tall grass can hide obstacles.

turn on slopes unless necessary, and then, turn

mow near drop-offs, ditches, or embankments. The

turn over

mow on wet grass. Reduced traction could cause

try to stabilize the machine by putting your foot on

use grass catcher on steep slopes.

Operation Practices for

gradual.

straight

possible.

a wheel is over the edge

Do not

down the

RULES

Ride-On

III.

CHILDREN

~~~~i~

the presence of children. Children are often attracted to

the

children will remain where you last saw them.

* *

IV. * SERVICE

accidents

machine

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area. Before and when backing, look behind and

children. Never carry children. They ma

injured or interfere with safe mac ine operation. Never

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting. Never make adjustments or repairs with the engine run-

ning.

Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

The en ine exhaust from this roduct contains c fornia to cause cancer, birth defects, or other

Mowers

can

and

the

mowing

occur

the operator

activity.

fall off and be seriously

Never

assume

down

all0w

children

Look for this symbol to point out im-

ortant safety precautions. It means

dental starting ing, adjusting

emicals known to the

Operate

the

machine.

when

setting up, transport-

maklng repairs.

WARNING

tate of Cali-

not

alert

for small

blade(s) or

that

reproductive harm.

CONGRATULATIONS

tor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/Department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to erly. Always observe the "SAFETY RULES".

assemble and maintain your tractor prop-

on your purchase of a New Trac-

PRODUCT SPEClFlCMlONS

UNLEADED

SAE 30 (above SAE 5W-30 (below

OIL CAPACITY: 3.0

PINTS

32°F)

DATE

THE MODEL AND SERIAL NUMBERS WILL BE

FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER

CUSTOMER RESPONSIBILlf

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grasscovered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). maintained in effective working order by the operator.

In (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/Department (See REPAIR PARTS section of this manual).

PLIRCHASE

ND DATE OF PURCHASE AND KEEP IN A SAFE

lES

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for

and using your tractor. Follow the instructions under "Customer Responsibil-

ities" and "Storage" sections of this owner's manual.

a spark arrester is used, it should be

the state of California the above is required by law

Champion RJI

VALVE CLEARANCE: INTAKE:

GROUND SPEED

TIRE PRESSURE: FRONT:

REAR: 12 PSI

3 AMPS

AMPS HEADLIGHTS

CASE SIZE:

9LM

PSI

BAlTERY

TABLE

CONTENTS

SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES 3, 14-18 STORAGE WARRANTY ASSEMBLY OPERATION

............................................................

......................................

......................

..................................................................

..............................................................

..6-8 REPAIR PARTS - TRACTOR 9-13 PARTS ORDERING/SERVICE

MAINTENANCE SCHEDULE

SERVICE AND ADJUSTMENTS

....................................

4 TROUBLESHOOTING

......................................

............................

.............................

............................................

..................................

................

BACK COVER

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to

materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than AYP manufactured (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these

Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas-

er. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by American Yard Products. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find to

be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard

hardware and normal maintenance. In the event you have a claim under this warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

American Yard Products Service Department American Yard Products

P.O. Box 1687

Orangeburg, SC 29116 USA

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased. THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or

not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from

TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do not

In Canada contact:

1580 Trinity Drive, Units

Mississauga, Ontario

L5T

transaxle/transmission components, battery

5-8

19-24

25 26-27 3047

CONTENTS OF

(1 )

Large Flat Washer

(1)

Lockwasher

HARDWARE

318

PACK

(1)

Locknut

511

6-1

(2)

Hex Nuts

1/4-20

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must' be tightened securely.

Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

socket wrench set will make assembly easier. Stan-

dard wrench sizes are listed.

314"

(1) 9/16" wrench

(2)

7/16" wrenches Tire pressure gauge

(2)

112" wrenches Utility knife

(1)

wrench

When right and left hand are mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from

carton (See page

Cut along lines on carton, from top to bottom, all four corners of carton and lay panels flat.

Check for any additional loose parts or cartons and remove.

BEFORE

ROLLING

AmACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install

511 6 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

FT.

LBS TORQUE.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing

straight forward. Slide steering wheel adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter..

Assemble large flat washer, and tighten securely.

Snap steering wheel insert into center of steering wheel.

~emove

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKlD THAT MAY PUNCTURE TIRES WHERE TRACTOR IS

TO ROLL OFF SKID.

6).

TRACTQR

(See

318

lock washer,

materials from tractor hood and grill.

OFF

Fig.

SKlD

318

hex bolt

18-

INSERT

318

HEX BOLT

5/16

LOCKNUT

318

WASHER

EXTENSION SHAFT

5/16

-i-

2:.

LOCK

LARGE FLAT WASHER

STEERING BOOT

HEX

BOLT

-'.

SKID

(See

controls)

Operation

LOWER STEERING SHAFT

FIG.

TO ROLL TRACTOR OFF

and

funetion

Press lift lever ~lunaer and raise attachment lift lever

to its highest position.

Release parking brake by depressing clutch/brake

pedal.

Place gearshift lever in neutral (N) position. Roll tractor forward off skid.

Remove banding holding discharge guard up against

tractor.

ASSEMBLY

WOW

CONNECT BATTERY (See

* Open battery box door for:

SET

Positive terminal must be connected

Remove cardboard packing from seat pan and lift

seat pan to raised position. Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year

indicated on label (label located between terminals) charge battery for minimum of one hour at amps.

First connect nal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

Connect BLACK grounding cable to negative minal with remaining hex bolt, er and hex nut. Tighten securely.

Close battery box door. lnspection for secure connections (to tighten hard-

ware).

lnspection for corrosion. Testingbattery. Jumping (if required).

Periodic charging

UP YOUR TRACTOR

Figs.

sparking from acci-

RED

battery cable to positive (+) termi-

flat washer, lock wash-

and

(-)

6-10

ter-

SEAT

PAN

BATTERY BOX DOOR

FIG.

INSTALL SEAT (See

Adjust seat before tightening adjustment bolt.

Remove cardboard packing on seat pan.

Place seat on pan and assemble shoulder bolt. Tighten shoulder bolt securely.

Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press way down (See Fig.

Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely.

Fig.

clutchlbrake pedal all the

8).

BLE CAPS

LOCK

HEX

WASHER

NEGATI~E (BLACK) CABLE

FIG.

FLAT

FIG.

FLAT WASHER

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual, Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR,

CEIVE THE BEST PERFORMANCE AND SATISFAC-

TION FROM

PLEASE REVIEW THE FOLLOWING CHECKLIST

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum

hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-

sidelfront-to-rear for best cutting results. (Tires must

be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR. PAY EXTRA ATTENTION TO THE FOLLOWING TA NT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls - their location and

function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

WE WISH TO ASSURE THAT YOU RE-

THIS QUALITY PRODUCT.

IMPOR:

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

BAlTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER

OIL PRESSURE LIGHTS ON OVER TEMP

RNHL

AlTACHMENT REVERSE NEUTRAL

CLUTCH ENGAGED

LIGHT

HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

HIGH

LOCKED

LOW

PARKING BRAKE

ATTACH M ENT SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR

FREE WHEEL.

(Automatic Models only)

OPERATION

KNOW

READ

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

YOUR

'THIS

TRACTOR

OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

LIGHT SWITCH PQSITIIQN

LEVER

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER:

mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH:

THROTTLWCHOKE CONTROL:

controlling engine speed.

CLUTCHIBRAKE PEDAL:

braking the tractor and starting the engine.

PARKING BRAKE:

brake position.

Turns the headlights on and off.

Locks clutchlbrake pedal into the

Used to engage the

Used for starting and

Used for declutching and

FIG.

GEARSHIFT LEVER:

tractor.

AnACHMENT LIFT LEVER:

adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER:

lever when changing its position.

IGNITION SWITCH:

engine.

Selects the speed and direction of

Used to raise, lower and

Used to release attachment lift

Used for starting and stopping the

OPERATION

HOW TO

SET PARKING BRAKE (See Fig. 6)

Your tractor is equipped with an operator presence sensing

switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off

the engine.

Depress clutchlbrake pedal into full "BRAKE position

and hold.

Place parking brake lever in "ENGAGED" position

and release pressure from should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

USE

YOUR

FIG.

TRACTOR

clutchlbrake pedal. Pedal

"DISENGAGED"

PARKING BRAKE

STOPPING (See Fig. 6)

MOWER BLADES

Move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE

Depress clutchlbrake pedal into full "BRAKE" position. Move gearshift lever to neutral (N) position.

ENGINE

NOTE:

and allowing engine to idle before stopping may cause engine to "backfire".

NOTE:

idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

Move throttle control to slow position.

Failure to move throttle control to slow position

Turn ignition key to "OFF position and remove key. Always

remove key when leaving tractor to prevent unauthorized use.

Never use choke to stop engine.

Under certain conditions when tractor is standing

TO USE THROTLE CONTROL (See Fig.

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the bat-

tery charging rate.

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig.

The direction and speed of movement is controlled by the gearshift lever.

Start tractor with clutchlbrake pedal depressed and gearshift lever in neutral

Move gearshift lever io desired position.

Slowly release clutchtbrake pedal to start movement.

IMPORTANT:

BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO SO

TRANSAXLE.

(N)

position.

BRING TRACTOR TO A COMPLETE STOP

WILL SHORTEN THE USEFUL LIFE OF YOUR

TO ADJUST MOWER CUTTING HEIGHT

(See

Fig.

The position of the attachment lift lever determines the

cutting height.

Graspliftlever.

Press plunger with thumb and move lever to desired posi-

tion.

The cutting height range is approximately The heights are measured from the ground to the blade tip with the engine not running. These heights are

approximate and may vary depending upon soil condi-

tions, height of grass and types of grass being mowed.

The average lawn should be cut to approximately 2-112

inches during the cool season and to over hot months. For healthier and better looking lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

1-112

inches during

4".

TO OPERATE MOWER (See Fig.

Your tractor is equipped with an operator presence sens-

ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

Select desired height of cut. Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES

disengage attachment

clutch control.

To restart movement, slowly release parking brake

clutchlbrake pedal.

and

Make all turns slowly.

TO TRANSPORT

Raise attachment

control. When pushing or towing your tractor, be sure gearshift

lever is in neutral (N)

Do not push or tow tractor at more than five

NOTE:

To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

liR

to highest position with attachment

pos~tion.

(5)

MPH.

lift

BEFORE STARTING THE ENGINE

OPERATE ON HILLS

Choose the slowest speed before starting up or

down hills. Avoid stopping or changing speed on hills.

slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push

clutchhrake

pedal quickly to brake position and engage parking

brake. Move gearshift lever to

st gear. Be sure you have

allowed room for tractor to roll siightly as you restart

movement.

CHECK ENGINE OIL LEVEL (See Fig.

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

Remove oil fill captdipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easi-

er starting (See "OIL

Responsibilities section of this manual).

To change engine oil, see the Customer Responsibilities

section in this manual.

ViSCOSlTY CHART" in the Customer

12)

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of

ed gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with

gasoline. Purchase fuel in quantities that can be

used within 30 days to assure fuel freshness.

IMPORTANT:

BELOW GASOI-INE STARTING.

32"FI0°C\. USE FRESH. CLEAN WINTER GRADE

WARNING:

WHEN OPERATING IN TEMPERATURES

T'O

H'ELP

INSURE

Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation

of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or car-

buretor cleaner products in the fuel tank or permanent damage may occur.

CAUTION:

Fill

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do no2 store, spill or use gasoline near an open flame.

octane. (Use of lead-

'GOOD

bottom of gas tank

COLD WEATHER

OPERATION

START

ENGINE

(See

Fig.

When starting the engine for the first time or if the engine

has run out of fuel,

will take extra cranking time to move

fuel from the tank to the engine.

Sit on seat in operating position, depress

clutchlbrake

pedal and set parking brake.

Place gear shift lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position.

Move throttle control to choke position.

NOTE:

Before starting, read the warm and cold starting

procedures below.

Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50" F and above)

When engine starts, move the throttle control to the fast position.

The attachments and ground drive can now be used. If the

engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING

When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period minutes, depending on the temperature.

The attachments can also be used during the engine warmup period.

NOTE:

at a high altitude (above 3000 feet) or in cold

(

50"

F and below)

fr~m several seconds to several

temperatures (below 32 F) the carburetor fuel mixture

may

need to be adjusted for best engine performance.

See

'TO ADJUST CARBURETOR" in the Service and

Adjustments section of this manual.

MOWING

Tire chains cannot be used when the mower housing is

attached to tractor.

Mower should be properly leveled for best mowing performance. See "TO Service and Adjustments section of this manual.

Use the runner on the right hand side of mower as a guide. The blade cuts approximately an inch outside the runner (See Fig.

The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired

height.

Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

When operating attachments, select a ground speed that

will suit the terrain and give best performance of the attachment being used.

TIPS

7).

LEVEL

MOWER HOUSING" in the

8).

FIG.

CUSTOMER

Check Brake Operation

NANCE SCHEDULE

RESPONSIBIL

I I

SharpenIReplace Mower Blades Lubrication Chart Check Battery Level

Clean Battery and

(

Check Transaxle Cooling Adjust Blade

Adjust Motion Drive Belt@) Tension

Check Engine Oil Level Chanae Enaine Oil

Clean Air Filter

Clean Air Screen Inspect

Replace Oil Filter Clean Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Re~lace Fuel Filter

-Change more often when operating under a heavy load or in high zmbient temperatures.

Service more often when operating in dirty or dusty conditions.

3 - If equipped with

MufflerISpark Arrester

oil

TerminalsIRecharge

Belt(s) Tension

(If

equipped)

filter, change oil every

hours.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adiustments will need to be made periodically to

properly maintain your tractor. All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

If equipped with adjustable system.

Not required if equipped with maintenance-free battery.

-Tighten front axle pivot bolt to

ATTACHMENT CLUTCH

PIVOT(S)

ft.-lbs. maximum.

LUBRICKTION CHART

SPINDLE

FRONT

BEARING ZERK

ZERK

WHEEL

BEFORE

Check engine oil level. Check brake operation.

Check tire pressure. Check for loose fasteners.

EACH

USE

I I.

SAE

GENERAL PURPOSE GREASE

REFER TO CUSTOMER RESPONSIBILITIES "ENGINE SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. CANTS

WlLL ATTRACT DUST AND DIRT THAT WlLL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

--_--

10W30

MOTOR OIL

I I

--_---

VISCOUS LUBRI-

CUSTOMER

RESPONS

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE

tractor requires more than six at high speed in highest gear, then brake must be adjusted. (See ments section of this manual).

TIRES

NOTE:

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

BLADE CARE

For best results mower blades must be kept sharp.

place bent or damaged blades.

BLADE REMOVAL (See

IMPORTANT:

HOLE IN BLADE MUST ALIGN

ASSEMBLY.

IMPORTANT:

NOTE:

you do, be sure the blade is balanced.

OPERATION

(6)

feet stopping distance

'TO ADJUST BRAKE in the Service and Adjust-

Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

To seal tire punctures and prevent flat tires due to

Re-

Fig.

Raise mower to highest position to allow access to blades.

Remove hex bolt, lock washer and flat washer securing blade.

Install new or resharpened blade with trailing edge up towards deck as shown.

TO ENSURE PROPER ASSEMBLY, CENTER

Reassemble hex bolt, lock washer and flat washer in

exact order as shown. Tighten bolt securely (27-35 Ft. Lbs. torque).

BLADE BOLT IS GRADE 8 HEAT TREATED.

We do not recommend sharpening blade - but if

WITH STAR ON MANDREL

MANDREL

TRAILING EDGE ASSEMBLY

LOCK

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

NOTE:

of the center hole may appear to be centered, but are not.

518"

OR PIN

'A GRADE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

SHARPEN

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a bolt, pin, or follow the instructions supplied with balancer).

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the

heavy end until the blade is balanced.

Do not use a nail for balancing blade. The lobes

BOLT ADE

HEAT TREATED BOLT CAN BE

BLADE (See

cone balancer. (When using a cone balancer,

FIG.

STAR

Fig.

10)

518

diameter steel

FIG.

CUSTOMER RESPONSIBILITIES

BArrERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-1 0 amperes for 1 hour.

TO CLEAN

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

Open battery box door.

Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual).

BASTERY AND TERMINALS

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

NOTE:

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in

one year. Check the crankcase oil level before starting the engine

and after each eight capldipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs.

Determine temperature range expected before oil

change. All oil must meet API service classification SF,

SG or SH.

Although multi-viscosity oils (5W30, 10W30 etc.)

(8)

hours of operation. Tighten oil fill

and 12)

Be sure tractor is on level surface. Oil will drain more freely when warm. Catch oil in a suitable container. Remove oil fill capldipstick. Be careful not to allow dirt to

enter the engine when changing oil. Remove drain plug. After oil has drained completely, replace oil drain plug and

tighten securely. Refill engine with oil through oil fill dipstick tube. Pour slow-

ly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONSn on page

Use gauge on oil fill capldipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULLn line on dipstick.

of this manual.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG or SH. Select the oil's SAE viscos-

ity grade according to your expected operating tempera-

ture.

FIG.

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