WEBER MT CR-5Hd User manual

Operating and
Maintenance Manual

CR 5 HD

Honda GX 270

Weber Maschinentechnik GmbH

Im Boden 5 - 8, 10

57334 Bad Laasphe-Rückershausen / Germany

Telephone [phone] / 398-0

Fax [phone] / 398-101

E-Mail: [email protected]

0310/englisch/Übersetzung der Original-Betriebsanleitung

CR5HD 1

Web: www.webermt.de

2 CR5HD

Table of contents

Introduction 4

Safety guidelines 5

Graphic presentation 8

Device description 9

Technical data 10

Activities prior to starting work 12

Starting 13

Compacting 14

Shutting down 15

Maintenance overview 16

Maintenance work 17

Operating uids and ll levels 19

Troubleshooting 19

Measures to be taken if stored for long periods 20

Contact addresses 23

CR5HD 3

Introduction

This operating and maintenance manual is designed to facilitate familiarization with your soil
compactor, and enable you to maintain the compactor and use it in accordance with the proper
application possibilities.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
compactor.
This operating and maintenance manual must always be available at the implementation site of the
soil compactor.
If needed you can obtain additional information from your authorized WEBER dealer, or you can
obtain information from one of the contact addresses on the last page.

You can obtain information on the assembled Honda petrol engine and nd a spare-part list for it at
www.honda-engines-eu.com

The valid conformity declaration is enclosed with every machine delivery.

4 CR5HD

Safety guidelines
General

All safety instructions must be read and complied with, non-compliance results in

- Danger to life and limb of the user

- Impairments to the machine or other property.
In addition to the operating manual the binding accident prevention guidelines in the country where

the compactor is used must be complied with.

Proper use

The soil compactor should only be used in technically faultless condition, as intended, in a safety­conscious and hazard-conscious manner, in compliance with the instructions in the operating
manual. Malfunctions that impair safety must be eliminated without delay.
The CR 5 soil compactor is designed exclusively for compacting

- Sand

- Gravel

- Crushed rock

- Semi-cohesive mixed material

- Concrete paving stone
Any other use of the soil compactor is considered to be improper use for which the owner shall be

exclusively responsible. All liability is rejected if damage occurs due to non-compliance with this
provision. This risk is borne solely by the user.

Easily foreseeable misuse

Any use for which the machine is not intended.

Driving

Soil compactors should only be driven by suitable personnel at least 18 years of age, Drivers must
be instructed in how to guide the compactor by the owner or by owner’s assigned personnel.

The machine operator must comply with trafc regulations. If instructions that affect safety are given

by third persons, then the operator must be authorized to reject these instructions.

Unauthorized persons are forbidden from being in the area of the soil compactor during the
compacting process.

Protective equipment

This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might
also face additional dangers when using the machine. Precautionary action must, therefore, be
taken.

Protective equipment includes:

Ear protection

Hard hat

Safety shoes

Protective gloves

CR5HD 5

Operation

Prior to starting work the owner of the compactor must be familiar with the work environment. The

work environment includes obstacles in the work and trafc area, the bearing capacity of the ground,
as well as the necessary safeguarding of the construction site in the area adjacent to public trafc;
and it includes compliance with trafc regulations.
The soil compactor should only be operated when the protective xtures are mounted. The protective
xtures must all be in functional condition.

At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.

Operation under difcult conditions

Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that is

extremely hazardous, which if inhaled even briey can cause unconsciousness and death.

Never operate the engines in enclosed areas or in areas that are poorly ventilated (tunnels, caves,
etc.) Exercise particular caution when operating the engine in the vicinity of people and livestock.

Prior to maintenance and repair work

Only use original Weber spare parts to ensure reliable and safe operation for maintenance or repair
work.

Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.

Adjusting tasks, maintenance tasks, and inspection tasks must be executed on schedule as specied

in this operating and maintenance manual. These activities should only be executed by instructed
personnel.

For repair, maintenance, or inspection work the engine of the compactor must be safeguarded
against unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks the compactor must be parked on a level and stable substrate and
must be secured from rolling off or tipping over.
Heavy components and subassemblies must be secured on hoisting machines with adequate bearing
capacity when they are replaced. Ensure that no hazard exists related to the raised components or
subassemblies.
Do not position yourself or work under suspended loads.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.

6 CR5HD

Inspection

Compactors must be inspected in accordance with appropriate implementation conditions and
operating conditions, as needed; however an inspection to ensure operationally safe status must be
performed by an expert at least once a year. The results of the inspection must be recorded in writing
and must be stored until the next inspection.

Cleaning work

Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized
switches, cable connections, etc. against water penetration by masking them off.

Cleaning tasks should only be executed in areas that suitable and approved for this purpose (oil
separator).

Disposal

All operating uids and auxiliary materials must be disposed of in an environmentally-compatible
manner, in accordance with country-specic regulations.

Important information for operating and maintenance personnel is marked by pictograms.

Warning against irritants or materials hazardous to health

Warning against a hazardous place

Warning against a suspended load

Wear ear protection

General regulation

Environmental protection

Hard hat

Safety shoes

Protective gloves

CR5HD 7

Graphic presentation

6

2

8

10

4

4

3

1

9

5

7

Overall view CR 5 HD

1 Engine
2 Drive lever

3 Hand guidance rod
4 Lifting ring
5 Base plate
6 Protective frame
7 Exciter
8 Gas lever
9 Attachment plates
10 Wear ear protection (Stickers)

8 CR5HD

Device description

The CR 5 HD compactor is used for road-building and landscaping compaction tasks.

Drive

The compactor is propelled by an air-cooled Honda gasoline engine.

Force is transferred to the exciter mechanically via a V-belt.

Operation

Start the Honda gasoline engine with the attached reversing starter.
After starting, vibration is switched on via the centrifugal clutch attached to the engine. Use the
gas lever to vary the engine speed between idle and full throttle.

Forward and reverse id variably controlled via the handle attached to the hand guidance rod

.

CR5HD 9

Technical data

CR 5 HD

Weight

Operating weight CECE in kg (basic device)

273

Dimensions

Overall length in (in mm)
Overall width/with attachment plates (in mm)
Height with folded manual guidance rod (in mm)
Base plate length (base in mm)
Pressure surface (in mm)

1520

550/700

1070

250

250x700

Drive

Engine manufacturer
Type
Performance at operating speed in accordance with ISO 3046-1 (kW)

Honda

GX 270

5,1
Combustion process 4-stroke gasoline
Speed 3000
Operating speed (m/min) 25
Incline capacity (ground-dependent in %) 30
Area capacity/with attachment plates (in m²/h) 730/900

Vibratory

system Two-wave vibrator

Drive concept Mechanical
Frequency (in Hz) 75
Centrifugal force (in kN) 42

CR 5 HD

Noise emissions in accordance with 2000/14/EC

Sound pressure level L

ascertained in accordance with

PA

EN 500, in dB (A)

Sound power level L

ascertained in accordance with EN

PA

ISO 3744 and EN 500, in dB (A)

98

108

Vibration values

Root-mean-square acceleration value for hand-arm
vibration ascertained in accordance with EN 500 in m/s²

3,3

In accordance with directive 2006/42/EC,
complying with the vibration values is
the owner‘s responsibility.

10 CR5HD

1

2

3 4

5

1Description 2 TYPE

.................................................... ...................................................

3 Serial-Number 4 Year of construction

.................................................... ....................................................

5 Mass 6 Rated power KW

6

CR5HD 11

Activities prior to starting work

Transport

Arrest the hand guidance rod (1) with the spring bolt (2).

When transporting the soil compactor on a vehicle,
secure it with suitable restraints.

Fit the crane hook into the hinged lifting ring (1) and lift the
machine onto the desired means of transport.

Only use lifting machines with a minimum bearing ca­pacity of 300 kg.

Do not step under suspended loads.

Adjusting the hand guidance rod

Adjust the desired work height of the hand guidance rod
with the set screw (1).

1

2

1

1

Checking the engine oil level

Unscrew and remove the oil dip stick from the crankcase.

The correct oil level is between the min. and max. marks.

Insert the oil dip stick in the oil ller neck, however do

not screw it in.

Check the fuel level

Open the gas cap, check the ll level, if necessary top off
with clean fuel in accordance with the specication to the
lower edge of ller neck.

max.

min.

For work at the fuel system, have a suitable re-extin­guishing agent at the ready.

Fire, naked light, and smoking is forbidden!

12 CR5HD

Checking the hydraulic uid level

Check the hydraulic oil level when the machine is at operating
temperature. The correct oil level is reached when the oil is in
the middle of the view glass.

Mounting the attachment plates

Tighten the screws (1) of the attachment plates (2) with a
torque of 320 NM.

Mounting the Poly pad

Fasten the Poly pad with holder, screws, spring-lock washers
and nuts on the base plate front and rear.

2

1

Ensure that the Poly pad rests under the base plate.

Starting

Turn the short-circuit button to the „ON position.

Slide the lever of the fuel cock (1) to the right.
Slide the choke lever (2) to the left (close).

2

1

After the engine has warmed up, slide the choke lever (2)
to the right (open).

CR5HD 13

Bring the gas lever into full-throttle position.

Slowly tighten the handle (1) of the reversing starter (2) until
resistance is noticeable.
Allow the handle (1) to slide back into the initial position,
and then forcefully and completely pull it through with both
hands.
Allow the engine warm up for a few minutes.

1

2

Compacting

Bring the gas lever (1) into full-throttle position.

Control drive speed and direction of travel with the handle
(1).

Only run machine within reach of the manual guidance
rod.

1

1

14 CR5HD

Shutdown

Bring the gas lever (1) into idle position.

Push the fuel cock (1) to the right (close).

Turn the short-circuit button to the „0“ - OFF position.

1

1

During breaks—even if they are short—the machine
must be shut down.

Parked devices that represent an obstacle must be
safeguarded against conspicuously.

CR5HD 15

Maintenance overview

Maintenance interval

After the rst 10

operating hours

Every 8 operating
hours/daily

Every 50 operating
hours/every 6 months

Every 150 operating
hours/every year

Maintenance
point

Maintenance activity

Engine - Change engine oil

Re-tighten all accessible

­threaded connections

Clean air lter insert,

Air lter -

check for damage,
replace if necessary

Engine - Change engine oil

- Change the fuel lter

- Change oil lter

Transmission - Change oil

Exciter - Change oil

In addition to the aforementioned maintenance work, the engine manufacturer’s regulations must
be complied with.

Work must be carried out using regulation tools and the operating and maintenance manual must
be complied with for all work.

All maintenance work: select a collection vessel that is large enough to prevent oil from spilling onto
the ground. Dispose of waste oil in an environmentally friendly manner (regulation on waste oils).

Dispose of oils, oil-soaked cloths, and parts replaced and smeared with oil in an environmentally
friendly manner.

If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.

If accessible during maintenance, check the condition and stability of all screws.

16 CR5HD

Maintenance work

Changing the engine oil

Remove oil dip stick.

Only drain engine oil when at operating temperature.

Screw the oil drain pipe (1) onto the engine drain valve and
drain off the oil.

After emptying completely, unscrew the oil drain pipe

from the drain valve and ll with oil in accordance with the
specication.

1

When working in the area of the engine compartment
there is danger of burn injury!

Danger of scalding due to hot oil.

Clean/change air lter cartridge

Unscrew the air lter cover.

If lubricating oils and fuel come into contact with skin,
they can cause skin cancer. Upon contact with the
skin, clean affected skin with suitable cleaning agent
without delay.

Remove the air lter insert from the air lter enclosure.
Clean the air lter insert in accordance with the guidelines

provided by the engine manufacturer, or replace if there is
extreme fouling.

Dispose of oils, oil-soaked cloths, and parts replaced and
smeared with oil in an environmentally friendly manner.

CR5HD 17

Changing the oil in the exciter

Remove the oil drain plug (1) and drain oil.

To ll - tilt the machine slightly and ll with fresh oil through
the drain opening in accordance with the ll level table.

All maintenance work: select a collection vessel that is
large enough to prevent oil from spilling onto the ground.
Dispose of waste oil in an environmentally friendly man­ner (regulation on waste oils).

Dispose of oils, oil-soaked cloths, and parts replaced
and smeared with oil in an environmentally friendly
manner.

Checking the V-belt

Remove the V-belt guard (1).

1

Check the V-belt (1) for cracks, damaged anks, and wear.

If there is excessive wear - replace the V-belt as specied in

the repair manual.

1

1

18 CR5HD

Operating uids and ll levels

Subassembly

Operating

material

Quantity

Summer Winter CR 5 HD

Quality

Engine

Engine oil SAE 10 W 40 1,1 l

(-10 ~ + 50 °C)

API - CD CE-CF-CG

or SHPD

or CCMC - D4 - D5 - PD2

Fuel tank Regular unleaded gasoline 5,3 l

Fully-synthetic transmission uid

API GL-5/GL-4

Vibrator First lling Fuchs Titan SINTOPOID 0.75 l

LS SAE 75W-90

Transmission uid DEXRON II-D-

Transmission

ATF

First lling As necessary

Fuchs Titan ATF 3000

or equivalent

Troubleshooting

Fault Possible cause Remedy

Soil compactor
does not start

Operating error

Execute start process as
prescribed

Lack of fuel Check the fuel level

Fuel lter fouled Change the fuel lter

Air lter fouled Clean/change air lter

cartridge

No vibration / no
forward motion

or insufcient

Vibrator V-belt
defective

Change vibrator V-belt

forward motion

Soil compactor
does not switch

Hydraulic oil level in the
hand guidance rod
is not correct

Check oil level
Correct oil level

CR5HD 19

Measures to be taken if stored for long periods (longer than one month)

- Clean thoroughly

Entire soil compactor

Fuel tank

Engine

- Check watertight

- If there are leaks, correct defect

-

Empty fuel and ll with clean fuel
up to the lower edge of ller neck

Check oil level, if necessary ll to

­upper oil-level mark

-

Check air lter, clean, replace if

necessary

Check fuel lter, change if

­necessary

All bare parts/accelerator/accelerator
control cable/fastening bolts

Starter battery (if there is one)

If the machine is to be stored for longer than six months, then contact the Weber service organi­zation to discuss additional measures.

- Oil/grease

- Remove battery

Check acid level; if it is too low,

-

ll with distilled water up to max.

mark of the battery

Store above freezing in a storage

-

room

- Attach permanent charger

20 CR5HD

CR5HD 21
22 CR5HD

Weber Maschinentechnik GmbH

For problems, questions and further information refer to one of the following addresses:

in Germany WEBER Maschinentechnik GmbH

Im Boden 5 – 8, 10

57329 Bad Laasphe - Rückershausen

in France WEBER Technologie SARL

14’ rue d’ Arsonval

69680 Chassieu

in Poland WEBER Maschinentechnik

Sp. zo.o.

Ul. Grodziska 7

05-830 Stara Wies

In Tschechien WEBER MT s.r.o.

V Piskovne 2054

278 01 Kralupy nad Vitavou

Telefon
Telefax

E-Mail

Telefon
Telefax

E-Mail

Telefon

Telefax

E-Mail

Telefon

E-Mail

+ 49 (0) 2754 - 398-0
+ 49 (0) 2754 - 398101-switchboard
+ 49 (0) 2754 - 398102- spare parts-
directlinie

[email protected]

+ 33 (0) 472 -791020
+ 33 (0) 472 – 791021

[email protected]

+ 48 (0) 22 - 739 70 - 80
+ 48 (0) 22 - 739 70 - 81
+ 48 (0) 22 - 739 70 – 82

[email protected]

+ 42 (0) 776 222 216
+ 42 (0) 776 222 261

[email protected]

in

USA and

Canada

in South -

America

CR5HD 23

WEBER Maschinentechnik do Brasil

93310-405 Novo Hamburgo /RS

WEBER MT, Inc.

45 Dowd Road

Bangor, ME 04401

Rua João Werno Erhart, 4691

Bairro Rincão

Brasil

Telefon
Telefax

E-Mail

Telefon
Telefax

E-Mail

+ 1(207) - 947 - 4990
+ 1(207) - 947 – 5452

[email protected]
[email protected]

+ 55 (0) 51- 587 3044
+ 55 (0) 51- 587 2271

[email protected]

> Vibration plates

> Vibrating tampers

> Vibration rollers

> Joint cutters

> Internal vibrators and converters

> Rollers

Weber MASCHINENTECHNIK GmbH

Im Boden

57334 Bad Laasphe - Rückershausen

Telephone + 49 27 54 / 398 0 - Fax +49 27 54 / 398 101

24 CR5HD