Page 1
Operating and
Maintenance Manual
CF 3
Lombardini 15LD225
Weber Maschinentechnik GmbH
Im Boden 5 - 8 , 10
D-57334 Bad Laasphe-Rückershausen / Germany
Tel.: + 49 (0) 27 54 / 398 0
Fax: + 49 (0) 27 54 / 398 101
E-Mail: [email protected]
0311/englisch/Übersetzung der Original-Betriebsanleitungl
CF 3 L 1
Web: www.webermt.de
Page 2
2 CF 3 L
Page 3
Table of contents
Introduction 4
Safety guidelines 5
Graphic presentation 8
Device description 9
Technical data 10
Activities prior to starting work 12
Starting 14
Compacting 15
Taking out of operation 15
Maintenance overview 16
Maintenance work 17
Operating uids and ll levels 19
Troubleshooting 19
Storage 20
Contact addresses 23
CF 3 L 3
Page 4
Introduction
This operating and maintenance manual is designed to facilitate familiarization with your soil
compactor, and enable you to maintain the compactor and use it in accordance with the proper
application possibilities.
When complying with the instructions in the operating and maintenance manual you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your
compactor.
This operating and maintenance manual must always be available at the implementation site of
the soil compactor.
If necessary you can obtain additional information from your authorized WEBER dealer, or you
can obtain information from one of the contact addresses on the last page.
You can obtain information on the assembled Lombardini diesel engine at www.lombardini.it
The valid conformity declaration is enclosed with every machine delivery.
4 CF 3 L
Page 5
Safety guidelines
General
All safety instructions must be read and complied with, non-compliance results in
- Danger to life and limb of the user
- Impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where the
appliance is used must be complied with.
Intended use
The soil compactor should only be used in technically faultless condition, as intended, in a safetyconscious and hazard-conscious manner, in compliance with the instructions in the operating
manual. Malfunctions that impair safety must be eliminated without delay.
The CF 3 soil compactor is designed exclusively for compacting
- Sand
- Gravel
- Asphalt, crushed rock
- Low-cohesive mixed material
- Concrete paving stone
Any other use of the soil compactor is considered to be improper use for which the owner shall be
exclusively responsible. All liability is rejected if damage occurs due to non-compliance with this
provision. This risk is borne solely by the user.
Easily foreseeable misuse
Any use for which the machine is not intended.
Operating
Soil compactors should only be operated by suitable personnel of at least 18 years of age.
Personnel must be instructed in how to guide the compactor by the owner or by owner’s assigned
personnel.
The machine operator must comply with trafc regulations. If instructions that affect safety are given
by third persons, then the operator must be authorized to reject these instructions.
Unauthorized persons are forbidden from being in the area of the soil compactor during the
compacting process.
Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must, therefore, be taken.
Protective equipment includes:
Hearing protection
Hard hat
Safety shoes
Protective gloves
CF 3 L 5
Page 6
Operation
Prior to starting work the owner of the compactor must be familiar with the work environment. The
working environment includes obstacles in the work and trafc area, the bearing capacity of the
ground, as well as the necessary safeguarding of the construction site in the area adjacent to public
trafc; and it also includes compliance with trafc regulations.
The soil compactor should only be operated when the protective xtures are mounted. The protective
xtures must all be in functional condition.
At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.
Always maintain adequate clearance to the edges of pits and embankments.
Do not drive on slopes in the transverse direction, to prevent the compactor from tipping over.
After work has been concluded secure the compactor in accordance with statutory regulations,
particularly in the area of public trafc surfaces.
Operation under difcult conditions
Never inhale the exhaust gas; it contains carbon monoxide, a colorless and odorless gas that
is extremely hazardous, which, if inhaled even briey, can cause unconsciousness and death.
Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated
(tunnels, caves, etc.). Exercise particular caution when operating the engine in the vicinity of
people and livestock.
Prior to maintenance and repair work
Only use original Weber spare parts for maintenance or repair work to ensure reliable and safe
operation.
Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.
Adjusting tasks, maintenance tasks, and inspection tasks must be carried out on schedule as
specied in this operating and maintenance manual. These activities should only be executed by
trained personnel.
For repair, maintenance, or inspection work the engine of the compactor must be safeguarded
against unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks the compactor must be parked on a level and stable substrate and
must be secured from rolling off or tipping over.
Heavy components and assemblies must be secured to and lifted by hoisting machines that can
bear their weight when they are replaced. Ensure that no hazard is caused by raising components or
assemblies.
Do not position yourself or work under suspended loads.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean affected skin with suitable cleaning agent without delay.
6 CF 3 L
Page 7
Inspection
Compactors must be inspected in accordance with appropriate implementation conditions and
operating conditions, as needed; however an inspection to ensure operationally safe status must be
performed by an expert at least once a year. The results of the inspection must be recorded in writing
and must be stored at least until the next inspection.
Cleaning work
Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized
switches, cable connections, etc. against water penetration by masking them off.
Cleaning tasks should only be executed in areas that are suitable and have been approved for this
purpose (oil separator amongst others).
Disposal
All operating uids and auxiliary materials must be disposed of in an environmentally-compatible
manner in accordance with country-specic regulations.
Important information for operating and maintenance personnel is marked by pictograms.
Warning against irritants or materials hazardous to health
Warning against a hazardous place
Warning against a suspended load
Wear ear protection
General regulation
Environmental protection
Hard hat
Safety shoes
Protective gloves
CF 3 L 7
Page 8
Graphic presentation
8
7
10
4
3
3
2
5
6
Overall view CF 3
1 Water tank (no image)
2 Engine
3 Hand guide bracket
4 Chassis (accessory) (no image)
5 Engine console
6 Base plate
7 Hearing protection (sticker)
8 Gas lever
9 Poly pad (no image)
10 Exciter
8 CF 3 L
Page 9
Device description
The CF 3 compactor is used for road-building and landscaping compaction tasks.
Drive
The compactor is powered by an air-cooled Lombardini diesel engine.
Force is transferred to the exciter mechanically via a V-belt.
Operation
Start the Lombardini diesel engine with the attached reversing starter. Use the gas lever to vary
the engine rpm between idle and full throttle.
After starting, vibration is switched on via the centrifugal clutch attached to the engine.
The manual guidance rod is used to steer the soil compactor.
CF 3 L 9
Page 10
Technical data
CF 3
Weight
Operating weight CECE in kg 113
Dimensions
Overall length (in mm) 1160
Overall width (in mm) 500
Height with folded manual guidance rod (in mm) 640
Base plate length (in mm) 400
Pressure surface (in mm) 400x500
Drive
Engine manufacturer Lombardini
Type 15LD225
Performance at operating speed in accordance with ISO 3046-1 (kW) 3,5
Combustion process 4-stroke diesel
Operating speed (1/min) 3000
Drive speed forward (ground-dependent in m/min) 24
Incline capacity (ground-dependent in %) 30
Area capacity (in m²/h) 720
Vibratory
system Single shaft vibrator
Drive concept Mechanical
Frequency (in Hz) 95
Centrifugal force (in kN) 20
CF 3
Noise emissions in accordance with 2000/14/EC
Sound pressure level LPA
ascertained in accordance with EN 500, in dB (A)
99
Sound pressure level LWA
ascertained in accordance with EN ISO 3744 and EN 500, in dB
108
(A)
Vibration values
Root-mean-square acceleration value for hand-arm vibration
ascertained in accordance with EN 500 in m/s²
4,8
In accordance with directive 2006/42/EC,
complying with the vibration values is the owner‘s
responsibility.
10 CF 3 L
Page 11
1
2
3 4
5
1 Description 2 Type
.................................................... ...................................................
3 Serial number 4 Year of manufacture
.................................................... ....................................................
5 Weight 6 Rated power kW
6
CF 3 L 11
Page 12
Activities prior to starting work
Transport
When transporting the soil compactor on a vehicle,
secure it with suitable restraints.
Attach the crane hook to the protective frame (1) and lift the
machine onto the means of transport selected.
Only use lifting machines with a minimum bearing capacity of 200 kg.
Do not step under suspended loads.
Mounting the chassis
Use the screws (2) to fasten the chassis (1) to the engine
console.
1
2
Arrest the manual guidance rod (1) with the spring bolt (2).
Pivot the hand truck under the base plate.
The manual guidance rod must be locked during
transport.
1
1
2
12 CF 3 L
Page 13
Check the engine oil level
Pull the oil dipstick (1) out of the crankcase.
Insert the oil dip stick in the oil ller neck, however do
not screw it in.
1
The correct oil level is between the min. and max. marks.
Check the fuel level
Open and remove the gas cap (1), check the level, if
necessary top off to the lower edge of the ller neck with
clean fuel in accordance with the specication.
For work at the fuel system, have a suitable re-extin-
guishing agent at the ready.
Fire, naked light, and smoking is forbidden!
Mounting the Poly pad
Min:Max
1
Hook in the Poly pad (1) at the rear.
Fasten with holder, screws, spring-lock washers and nuts
(1) on the base plate front.
Ensure that the Poly pad rests under the base plate.
1
1
CF 3 L 13
Page 14
Mounting the water sprinkling system
Place the water tank into the protective frame.
Push down on the star-knob screw and mount the water tank
in the protective frame.
Lock the tank into place on the protective frame by releasing the star-knob screw.
Completely empty the water tank if there might be a frost.
Starting
Bring the gas lever (1) into full-throttle position.
1
Slowly tighten the handle (1) of the reversing starter (2) until
resistance is noticeable.
Allow the handle (1) to glide back into the initial position, and
then forcefully and completely pull it through with both hands.
If ambient temperatures are below minus 5 degrees
Celsius comply with the instructions in the operating
manual provided by the engine manufacturer.
1
1
2
14 CF 3 L
Page 15
Compacting
Bring the gas lever (1) into full-throttle position.
1
Control drive speed and direction of travel with the handle
(1).
Only run machine within reach of the manual guidance
rod.
Shutdown
Switch off the engine using the gas lever (1).
During breaks — even if they are short — the machine
must be shut down.
1
1
Parked devices that represent an obstacle must be
safeguarded against conspicuously.
CF 3 L 15
Page 16
Maintenance overview
Maintenance interval
After the rst 25
operating hours
Every 8 operating hours/
daily
Every 150 operating
hours/every 6 months
Every 150 operating
hours/every year
Maintenance point Maintenance activity
Engine - Change engine oil
Re-tighten all accessible
threaded connections
Clean air lter insert,
Air lter -
check for damage,
replace if necessary
Engine - Change engine oil
Vibrator - Change oil
Engine - Adjust valve play
The regulations of the engine manufacturer must be complied with in addition to
the above maintenance overview!
Work must be carried out using regulation tools and the operating and maintenance
manual must be complied with for all work.
All maintenance work: Select a collection vessel that is large enough to prevent oil from
spilling onto the ground. Dispose of waste oil in an environmentally friendly manner (regulation on waste oils).
Dispose of oils, greases, cloths soaked in oil, and replaced parts with oil on them in an
environmentally friendly manner.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon
contact with the skin, clean affected skin with suitable cleaning agent without delay.
If accessible during maintenance, check the condition and stability of all screws.
16 CF 3 L
Page 17
Maintenance work
Change engine oil
Remove the oil dip stick (1).
Remove the oil drain screw (2) and drain oil.
Only drain engine oil when at operating temperature.
1
After emptying completely, put in the locking screw (1). Fill
with oil in accordance with specications.
Danger of scalding due to hot oil.
When working in the area of the engine compartment
there is danger of burn injury!
If lubricating oils and fuel come into contact with skin, they
can cause skin cancer. Upon contact with the skin, clean
affected skin with suitable cleaning agent without delay.
Change engine oil lter
Completely drain the engine oil as previously described.
Remove the cover cap (1).
2
1
1
1
Replace oil lter (1) with a new element.
After replacing the lter element seal the lter enclosure with
the cover cap.
1
CF 3 L 17
Page 18
Change the fuel lter
Pull the fuel line (2) off the fuel lter (1) on both sides.
Replace the lter with a new lter element.
2
If lubricating oils and fuel come into contact with skin, they
can cause skin cancer. Upon contact with the skin, clean
affected skin with suitable cleaning agent without delay.
Dispose of oils, greases, cloths soaked in oil, and
replaced parts with oil on them in an environmentally
friendly manner.
Clean/change air lter cartridge
Unscrew the air lter cover (1).
Remove the air lter insert (1) from the air lter enclosure
Clean the air lter insert in accordance with the
guidelines provided by the engine manufacturer, or
or extreme fouling replace.
Dispose of oils, greases, cloths soaked in oil, and
replaced parts with oil on them in an environmentally
friendly manner.
1
1
1
Changing the oil in the exciter
Remove the oil drain/ller screw (1) and drain oil.
Fill with oil as specied in the ll quantity table.
Screw in the oil drain/ller screw.
Select a collection vessel that is large enough to prevent oil from spilling on the ground. Dispose of waste
oil in an environmentally friendly manner (regulation on
waste oils).
Wipe up/off oil slick and oil residue and dispose of fuelsoaked cleaning cloths in an environmentally responsible
manner.
Checking the V-belt
Remove the V-belt guard.
Check the V-belt (1) for cracks, damaged anks, and wear.
If there is excessive wear - replace the V-belt as specied in
the repair manual.
1
1
1
18 CF 3 L
Page 19
Operating uids and ll levels
Assembly
Operating
material
Quantity
Summer Winter CF 3
Quality
Engine
Engine oil SAE 10 W 40 0.9 l
(-10 ~ + 50 °C)
API - CD CE
of SHPD
or CCMC - D2 - D3 - PD1
Diesel
Fuel tank
Diesel in accordance with
DIN 51601-DK
Diesel
or BS2869-A1/A2
or STM D975-1D2D
3.0 l
Vibrator Engine oil 10 W 40 / 15 W 40 0.2 l
Lubricating points
High-pressure grease
(saponied with lithium)
in accordance with IDN 51825 - KPF2
Troubleshooting
Fault Possible cause Remedy
Soil compactor does
not start
Operating error
Execute the start process as
prescribed
Lack of fuel Check the fuel level
Fuel lter fouled Change the fuel lter
Air lter fouled Clean/change air lter cartridge
No vibration / no
forward motion or
insufcient forward
Vibrator V-belt
defective
Change vibrator V-belt
motion
As necessary
CF 3 L 19
Page 20
Action to be take before long-term storage (longer than a month)
- Clean thoroughly
Entire soil compactor
Fuel tank
Engine
- Check watertight
- If there are leaks, correct defect
-
Empty fuel and ll with clean fuel
up to the lower edge of ller neck
Check oil level, if necessary ll to
upper oil-level mark
-
Check air lter, clean, replace if
necessary
Check fuel lter, change if
necessary
All bare parts/accelerator/accelerator
control cable/fastening bolts
If the machine is to be stored for longer than six months, then contact the Weber service organization to discuss additional measures.
- Oil/grease
20 CF 3 L
Page 21
CF 3 L 21
Page 22
22 CF 3 L
Page 23
Weber Maschinentechnik GmbH
For problems, questions and further information refer to one of the following addresses:
in Germany WEBER Maschinentechnik GmbH
Im Boden 5 – 8, 10
57329 Bad Laasphe - Rückershausen
in France WEBER Technologie SARL
14’ rue d’ Arsonval
69680 Chassieu
in Poland WEBER Maschinentechnik
Sp. zo.o.
Ul. Grodziska 7
05-830 Stara Wies
In Tschechien WEBER MT s.r.o.
V Piskovne 2054
278 01 Kralupy nad Vitavou
Telefon
Telefax
E-Mail
Telefon
Telefax
E-Mail
Telefon
Telefax
E-Mail
Telefon
E-Mail
+ 49 (0) 2754 - 398-0
+ 49 (0) 2754 - 398101-switchboard
+ 49 (0) 2754 - 398102- spare parts-
directlinie
+ 33 (0) 472 -791020
+ 33 (0) 472 – 791021
+ 48 (0) 22 - 739 70 - 80
+ 48 (0) 22 - 739 70 - 81
+ 48 (0) 22 - 739 70 – 82
+ 42 (0) 776 222 216
+ 42 (0) 776 222 261
in
USA and
Canada
in South -
America
CF 3 L 23
WEBER Maschinentechnik do Brasil
93310-405 Novo Hamburgo /RS
WEBER MT, Inc.
45 Dowd Road
Bangor, ME 04401
Rua João Werno Erhart, 4691
Bairro Rincão
Brasil
Telefon
Telefax
E-Mail
Telefon
Telefax
E-Mail
+ 1(207) - 947 - 4990
+ 1(207) - 947 – 5452
+ 55 (0) 51- 587 3044
+ 55 (0) 51- 587 2271
Page 24
> Vibration plates
> Vibrating tampers
> Vibration rollers
> Joint cutters
> Internal vibrators and converters
> Rollers
Weber MASCHINENTECHNIK GmbH
Im Boden
57334 Bad Laasphe - Rückershausen
Telephone + 49 27 54 / 398 0 - Fax +49 27 54 / 398 101
24 CF 3 L
Loading...