Weber Gas Burner User Manual

VIELUXE

LP Gas Barbecue

60695 02/05/01

Liquid Propane Gas

Owners Guide

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

WARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer-assembled.

WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.

WARNING

1. Do not store spare liquid propane cylinder within 10 feet (3m of this appliance.)

2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.

YOU MUST READ THIS OWNERS GUIDE

BEFORE OPERATING YOUR GAS GRILL

™

Vieluxe 44 inchVieluxe 44 inch

Vieluxe 56 inch

DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNINGS

 Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.  Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual.  After a period of storage, and/or nonuse, the Vieluxe

Gas Barbecue should be checked for gas leaks

and burner obstructions before use. See instructions in this manual for correct procedures.

 Do not operate the Vieluxe Gas Barbecue if there is a gas leak present.  Do not use a flame to check for gas leaks.  Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Vieluxe

gas barbecue.

 Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.  Your Vieluxe Gas Barbecue should never be used by children. Accessible parts of the barbecue may be

very hot. Keep young children away while it is in use.

 You should exercise reasonable care when operating your Vieluxe gas barbecue. It will be hot during

cooking or cleaning and should never be left unattended, or moved while in operation.

 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes

before attempting to relight, using the lighting instructions.

 Do not use charcoal or lava rock in your Vieluxe Gas Barbecue.  Never lean over open grill or place hands or fingers on the front edge of the cooking box.  Should a grease fire occur, turn off all burners and leave lid closed until fire is out.  Do not enlarge valve orifices or burner ports when cleaning the valves or burners.  The Vieluxe Gas Barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid

propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.

 Do not attempt to disconnect any gas fitting while your barbecue is in operation.  Use heat-resistant barbecue mitts or gloves when operating barbecue.  Combustion by-products produced when using this product contain chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

LIQUID PROPANE GAS UNITS ONLY:

 Use the regulator that is supplied with your Vieluxe Gas Barbecue.  Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.  A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid

propane supplier. Do not use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder

should be transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

TABLE OF CONTENTS

WARRANTY 4 GENERAL INSTRUCTIONS 5 ASSEMBLY 6 REMOVE PACKAGED CONTENTS 6 INSTALL FLAVORIZER

BARS 7 CONTINUE TO REMOVE PACKAGED CONTENTS 7 INSTALL SMOKER 8 INSTALL FLAVORIZER BARS (CONT.) 8 INSTALL WARMING RACK 9 ADD COOKING GRATES 9 INSTALL CATCH PAN 10 FILL LIQUID PROPANE CYLINDER 11 ACCESSING AND REMOVING LIQUID PROPANE CYLINDER 11 CHECKING THE FUEL LEVEL IN YOUR TANK 12 IMPORTANT LP CYLINDER INFORMATION 12 SAFE HANDLING TIPS FOR LIQUID 13 PROPANE GAS CYLINDERS 13 CONNECT FILLED LIQUID PROPANE CYLINDER 13 LIGHTING THE HEAT ZONES 15 MANUALLY LIGHTING THE HEAT ZONES 17 USING THE VIELUXE

SMOKER 19 LIGHTING THE SMOKER BURNER 20 MANUALLY LIGHTING THE SMOKER BURNER 22 ROTISSERIE ASSEMBLY 24 USING THE VIELUXE ROTISSERIE 25 USING THE VIELUXE ROTISSERIE 26

OPERATING 26 COOKING 26

LIGHTING THE ROTISSERIE BURNER 27 - 28 MANUALLY LIGHTING THE ROTISSERIE BURNER 29 - 30 LIGHTING THE FRONT AND REAR SIDE BURNERS 31 - 32 MANUALLY LIGHTING THE FRONT AND REAR SIDE BURNERS 33 COOKING METHODS 35 - 37 COOKING TIPS & HELPFUL HINTS 38 - 39 COOKING GUIDE FOR BEEF 40 COOKING GUIDE FOR PORK 41 COOKING GUIDE FOR LAMB 42 COOKING GUIDE FOR GROUND MEATS 43 COOKING GUIDE FOR POULTRY 44

COOKING GUIDE FOR FISH & SEAFOOD 45 COOKING GUIDE FOR VEGETABLES 46 GENERAL MAINTENANCE 47

CHECK FOR GAS LEAKS 47

GENERAL MAINTENANCE 48 GENERAL MAINTENANCE 49

CHECK FOR GAS LEAKS (CONTINUED) 49

REINSTALL BURNER CONTROL KNOBS & IGNITER WIRES 50 REINSTALL CONTROL PANEL 50

INSPECTION AND CLEANING OF THE SPIDER/INSECT SCREENS 51

GENERAL MAINTENANCE 51

SPIDER/INSECT SCREENS 51 MAIN BURNER FLAME PATTERN 52 REPLACING MAIN BURNERS 52

GENERAL MAINTENANCE 52 GENERAL MAINTENANCE 53

REPLACING MAIN BURNERS(CONT.). 53 CROSSOVER

IGNITION SYSTEM

OPERATIONS 54

GENERAL MAINTENANCE 54 STORAGE 55 CLEANING 55 TROUBLESHOOTING 56 SIDE BURNER TROUBLESHOOTING 57 ROTISSERIE BURNER TROUBLESHOOTING 58 PATENTS & TRADEMARKS 59

- Double-Walled Stainless Steel Hood with Stainless Steel End Caps. Ltd. Lifetime

- Double-Walled Stainless Steel Doors.

- Brushed Stainless Steel Side Work Surface.

- Infrared Rear Rotisserie Burner.

- SR18 Smoker Burner.

- Porcelain-Enameled Cast Iron Side Burner Grate.

- SR18 Stainless Steel Primary Burners.

- Heavy-Duty Stainless Steel Flavorizer Bars. 25 - Year Limited

- Heavy-Duty 3/8” Welded Rod Stainless Steel Cooking Grates.

- Battery-Powered, Weather Sealed Continuous-Spark Igniter. 10 - Year Limited

- Infinite Brass Control Valves, with Heavy-Duty Control Knobs.

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows:

When assembled and operated in accordance with the printed instructions accompanying it.

Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES RECEIPT OR INVOICE.

This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact Customer Service toll free at 1 (866) VIELUXE. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual.

Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.

Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.

Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber.

This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schuamburg, IL 60195

For replacement parts or service contact Customer Service toll free at 1 (866) VIELUXE.

WARRANTY

GENERAL INSTRUCTIONS

Your VieluxeTMGas Barbecue is a portable outdoor cooking appliance. With the Vieluxe Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce that "outdoor" flavor in the food.

The Vieluxe Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Vieluxe Gas Barbecue with, if you move.

Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.

• These instructions will give you the minimum

requirements for assembling your Vieluxe Gas Barbecue. Please read the instructions carefully before using your Vieluxe Gas Barbecue. Improper assembly can be dangerous.

• Not for use by children.

• If there are local codes that apply to portable gas

grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z

223.1.

• The pressure regulator supplied with the Vieluxe

Gas Barbecue must be used. This regulator is set for 10.5 inches of water column (pressure).Replacement parts can be ordered by contacting Customer Service toll free at 1 (866) VIELUXE.

• This Vieluxe Gas Barbecue is designed for use with

liquid propane (LP) gas only. Do not use with natural (piped in city) gas. The valves, orifices, hose and regulator are for LP gas only.

• Do not use with charcoal fuel.

• Check that the area under the control panel and the

bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

• The areas around the LP cylinder must be free and

clear from debris.

For Installation in Canada

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standard CAN/CGA-B149.2 (Installation Code for Propane Burning Appliances and Equipment).

Storage

• The gas must be turned OFF at the LP cylinder when the Vieluxe Gas Barbecue is not in use.

• When the Vieluxe Gas Barbecue is stored indoors, the gas supply must be disconnected and the LP cylinder stored outdoors in a well-ventilated space.

• LP cylinders must be stored outdoors in a wellventilated area out of the reach of children. Disconnected LP cylinders must not be stored in a building, garage or any other enclosed area.

• When the LP cylinder is not disconnected from the Vieluxe Gas Barbecue, the appliance and LP cylinder must be kept outdoors in a well-ventilated space.

Operating

 WARNING: Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.

 WARNING: Never use your Vieluxe Gas Barbecue under an unprotected combustible roof or overhang.

 WARNING: Your Vieluxe Gas Barbecue is not intended to be installed in or on recreational vehicles and/or boats.

 WARNING: Do not use combustible materials within 24 inches of the top, bottom, back or sides of the grill.

 WARNING: The entire cooking box gets hot when in use. Do not leave unattended.

 WARNING: Keep any electrical supply cord and the fuel supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of flammable vapors and liquids such as gasoline, alcohol, etc., and combustible materials.

 WARNING: Never store an extra (spare) LP cylinder under or near the Vieluxe Gas Barbecue.

REMOVE PACKAGED CONTENTS

SUPPLIES NEEDED

You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")

Catch pan

Cooking grate Vieluxe 44 inch (2) Vieluxe 56 inch (2)

Vieluxe Smoker (1)

Note: Remove all packaging materials from the barbecue, the front, back sides, inside the barbecue cart, and the bottom shipping platform. Once the packaging material is removed, carefully roll the barbecue off the shipping platform and lock the casters.

Bottom Tray

Liquid Propane Cylinder

Warming Rack

Flavorizer bars Vieluxe

44 inch Assemblies - (2) Single - (1)

Vieluxe 56 inch

Assemblies - (3) Single - (2)

Assembly

Single

Catch Pan Holder

ASSEMBLY

CONTINUE TO REMOVE PACKAGED CONTENTS

Rotisserie Motor Bracket

Rotisserie Shaft Assembly

Rotisserie Split Fork Screw (4)

Rotisserie Split Fork (4)

Rotisserie Motor

INSTALL FLAVORIZER BARS

VieluxeTM44 inch

You will need: 2 Flavorizer Bar Assemblies & 1 Single Flavorizer Bar.

Set the Flavorizer Bar Assemblies and Single Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar/cooking grill support.

Note - Follow order of placement as shown in illustration. Starting from the Left, place a Flavorizer Bar Assembly, Single Flavorizer Bar then Flavorizer Bar Assembly.

Flavorizer Bar/cooking grill support

Flavorizer Bar

Slot

Vieluxe 44 inch

Flavorizer Bar/cooking grill support

Flavorizer Bar

Slot

INSTALL FLAVORIZER BARS (CONT.)

Vieluxe 56 inch

Vieluxe

56 inch

You will need: 3 Flavorizer Bar Assemblies & 2 Single Flavorizer Bar.

Set the Flavorizer Bar Assemblies and Single Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar/cooking grill support.

Note - Follow order of placement as shown in illustration. Starting from the Left, place a Flavorizer Bar Assembly, Single Flavorizer Bar, Flavorizer Bar Assembly, Single Flavorizer Bar, then Flavorizer Bar Assembly.

INSTALL SMOKER

You will need: smoker box and smoker flues.

Set the smoker box into the left side of the cooking box next to the Flavorizer Bars. Then insert smoker flues with tabs into the cut out of smoker box.

The Flues need to lay flat on top of the Flavorizer Bars

Note: For directions on how to use the smoker, see

Page 19.

Vieluxe 44 inch

Vieluxe 56 inch

Tab

ADD COOKING GRATES

VieluxeTM44 inch

You will need: (2) cooking grates.

The cross-rail of the cooking grate goes down. Set the cooking grates in place next to each other.

Vieluxe 44 inch

Vieluxe 56 inch

You will need: (3) cooking grates.

The cross-rail of the cooking grate goes down. Set the cooking grates in place next to each other.

INSTALL WARMING RACK

You will need: Warming Rack.

Install the Warming Rack into the slots at the right and left side of the cook box.

Vieluxe 44 inch

Vieluxe 56 inch

You will need: Bottom tray and catch pan holder

INSTALL BOTTOM TRAY

Slide the bottom tray into the mounting slots under the bottom of the cooking box with the handle of the catch pan toward you.

CAUTION: Do not line the bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.

Mounting

slots

View from front of the Cooking Box

Tabs of

bottom tray

Vieluxe 56 inch

Vieluxe

44 inch

Note: It will be easier to install the catch pan holder by removing the catch pan from the holder.

Hook the tabs of the catch pan holder into the slots of the bottom tray.

INSTALL CATCH PAN

You will need: Catch Pan

Take the catch by its handle and slide it into the catch pan holder under the bottom tray.

Vieluxe 44 inch

Vieluxe 56 inch

ACCESSING AND REMOVING LIQUID PROPANE CYLINDER

Open access door and pull locking pin up and out of inner locking hole. Swing tank out until locking pin drops into outer locking hole. This will hold the tank mounting mechanism in place while the LP cylinder is being changed.

FILL LIQUID PROPANE CYLINDER

We recommend that you refill the LP cylinder before it is completely empty.

Removal of the LP cylinder

1) Close cylinder valve (turn clockwise).

2) Unscrew regulator coupling by turning counterclockwise, by hand only.

3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way.

4) Lift cylinder off.

To refill, take LP cylinder to a “Gas Propane” dealer.

 WARNING: We recommend that your LP cylinder be filled at an authorized LP gas dealer, by a qualified attendant, who fills the cylinder by weight. IMPROPER FILLING IS DANGEROUS.

 CAUTION: When transporting the LP cylinder make sure the plastic dust cover is in place over the valve. This will keep dust and dirt from the threaded portion of the valve.

Note - The liquid propane cylinder manufacturer is responsible for the materials, workmanship and performance of the cylinder. If the cylinder has a defect, malfunctions, or you have a question regarding the cylinder, call the cylinder manufacturer’s customer service center. The phone number is on the warning decal, which is permanently attached to the cylinder. If the cylinder manufacturer has not resolved the issue to your satisfaction, then contact Customer Service toll free at 1 (866) VIELUXE.

To fill, take the liquid propane cylinder and filler adapter to an RV center or look up gas-propane in the phone book for other sources of liquid propane gas.

 WARNING: We recommend that your liquid propane cylinder be filled at an authorized liquid propane gas dealer by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS.

Tell your liquid propane dealer that this is a new liquid propane cylinder. The air must be removed from a new liquid propane cylinder before the initial filling. Your liquid propane cylinder dealer is equipped to do this. The liquid propane cylinder must be installed, transported and stored in an upright position, and should not be dropped or handled roughly. Never store or transport the liquid propane cylinder where temperatures can reach 125° Fahrenheit (too hot to hold by hand – for example: do not leave the liquid propane cylinder in a car on a hot day). For full instructions on safe handling of liquid propane cylinders, see page 13.

(2)

(3)

(1)

IMPORTANT LP CYLINDER INFORMATION

Failure to follow these DANGER statements exactly may result in a fire causing death or serious injury.

DANGER

NEVER STORE A SPARE LP CYLINDER UNDER

OR NEAR THIS BARBECUE. NEVER FILL THE TANK BEYOND 80% FULL.

YOUR VIELUXE

GAS GRILL IS EQUIPPED WITH A CYLINDER SUPPLY SYSTEM DESIGNED FOR VAPOR WITHDRAWAL.

WARNING: ONLY USE THIS GRILL OUTDOORS IN A WELL-VENTILATED AREA. DO NOT USE IN A GARAGE, BUILDING, BREEZEWAY OR ANY OTHER ENCLOSED AREA.

Raises up while filling then stops when full.

CHECKING THE FUEL LEVEL IN YOUR TANK

CHECK THE FUEL LEVEL BY VIEWING THE COLOR INDICATOR LEVEL LINE ON THE SIDE OF THE TANK SCALE.

1) EMPTY

2) MEDIUM

3) FULL

(1)

(2)

(3)

THE LP CYLINDER SUPPLIED WITH YOUR BARBECUE IS EQUIPPED WITH AN OPD (OVER FILLING PREVENTION DEVICE) AND A QCC1 OR TYPE 1 (CGA810) CYLINDER CONNECTION. THE CYLINDER CONNECTION IS COMPATIBLE WITH THE BARBECUE CONNECTION.

This is a secondary device to prevent the over filling of your LP cylinder. The proper filling methods for the filling of your cylinder are by weight or volume, as described in NFPA 58. Please make sure your filling station fills your LP cylinder by weight or volume. Ask your filling station to read purging and filling instructions on the LP cylinder before attempting to fill.

WARNING: DO NOT EXCHANGE THE LP TANK PROVIDED WITH YOUR BARBECUE, UNLESS THE EXCHANGE LP TANK IS EQUIPPED WITH AN OPD. OTHERWISE YOU WILL LOSE THE OPD (OVER FILLING PREVENTION DEVICE) FEATURE. IF THERE IS NOT AN LP TANK AVAILABLE FOR EXCHANGE EQUIPPED WITH AN OPD, WE RECOMMEND THAT YOU HAVE YOUR LP TANK FILLED AT AN AUTHORIZED LP GAS DEALER BY A QUALIFIED ATTENDANT.

CONNECT FILLED LIQUID PROPANE CYLINDER

 WARNING: MAKE SURE THAT THE CYLINDER VALVE IS CLOSED. CLOSE BY TURNING CLOCKWISE.

We utilize various LP tank manufacturers. Some of the tanks have differing top collar assembles. (The top collar is the metal protective ring around the valve.)

One series of tanks mount with the valve facing front. The other tanks mount with the valve facing away from the fuel scale. These types of tanks are illustrated below.

Hook the liquid propane cylinder onto the fuel gauge. Loosen the cylinder lock wing nut. Swing the cylinder lock down. Tighten the wing nut.

Remove plastic dust cover from the fuel cylinder valve.

Screw the regulator coupling onto the cylinder valve(1), clockwise, or to the right. Hand tighten only.

Note: This is a new type of connection. It tightens clockwise and will not allow gas to flow unless the connection is tight. The connection requires tightening by hand only.

 WARNING: DO NOT USE A WRENCH TO TIGHTEN THE CONNECTION. USING A WRENCH COULD DAMAGE THE REGULATOR COUPLING AND COULD CAUSE A GAS LEAK.

(1)

SAFE HANDLING TIPS FOR LIQUID PROPANE GAS CYLINDERS

• Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas. LP gas is a gas at regular temperatures and pressures. Under moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is released, the liquid readily vaporizes and becomes gas.

• LP gas has an odor similar to natural gas. You should be aware of this odor.

• LP gas is heavier than air. Leaking LP gas may collect in low areas and prevent dispersion.

• To fill, take the LP cylinder to an RV center, or look up "gas-propane" in the phone book for other sources of LP gas.

• WARNING: We recommend that your LP cylinder be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS.

• WARNING: If you exchange your LP cylinder, make sure you get a similar tank in return. Your LP cylinder is equipped with a quick closing coupling or type 1 valve and an OPD (Over filling Prevention Device). Other LP cylinders may not be compatible with your barbecue connection.

• Air must be removed from a new LP cylinder before the initial filling. Your LP dealer is equipped to do this.

• The LP cylinder must be installed, transported and stored in an upright position. LP cylinders should not be dropped or handled roughly.

• Never store or transport the LP cylinder where temperatures can reach 125° F (too hot to hold by hand - for example: do not leave the LP cylinder in a car on a hot day).

Note - A refill will last about 8-10 hours of cooking time at normal use. The fuel scale will indicate the propane supply so you can refill before running out. You do not have to run out before you refill.

• Treat "empty" LP cylinders with the same care as when full. Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder. Always close the cylinder valve before disconnecting.

• CAUTION: When transporting the LP cylinder make sure the plastic dust cover is in place over the valve. This will keep dust and dirt from the threaded portion of the valve.

• Do not use a damaged LP cylinder. Dented or rusty LP cylinders or LP cylinders with a damaged valve may be hazardous and should be replaced with a new one immediately.

Liquid Propane (LP) Cylinder(s)

• The joint where the hose connects to the LP cylinder must be leak tested each time the LP cylinder is reconnected. For example, test each time the LP cylinder is refilled.

DOT 4BA240

00/01

(1)

(2)

• Be sure the regulator is mounted with the small vent hole pointed downward so that it will not collect water. This vent should be free of dirt, grease, bugs etc.

• The LP cylinder and connections supplied with your Vieluxe Gas Barbecue have been designed and tested to meet government, American Gas Association, and Underwriters Laboratories requirements.

Liquid Propane Cylinder requirements

• Replacement LP cylinders supplied by Vieluxe satisfy the above requirements. Check to be sure other cylinders have a D.O.T. certification(1), and date tested(2) is within five years. Your LP gas supplier can do this for you.

If you have questions about spare LP cylinders contact Customer Service toll free at 1 (866) VIELUXE.

• All LP tank supply systems must include a collar to protect the cylinder valve.

• The LP cylinder must be a 20-lb. size (18 1/4 inches high, 12 1/4 inches in diameter).

• The LP cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (D.O.T.).

WARNING:You should check for gas leaks every time you disconnect and reconnect a gas fitting.

See” Check for Gas Leaks” on page 47.

Crossover Ignition System

LIGHTING THE HEAT ZONES

Crossover Ignition System

Summary lighting instructions are printed on a card located inside of right hand access door of grill.

EACH HEAT ZONE OPERATES INDEPENDENTLY

Note - Always light the LEFT burner first.The RIGHT burner ignites from the LEFT burner of each heat zone.

Crossover Ignition

System

Note - The Crossover Ignition System ignites the left burner with a spark from the igniter electrode inside the Gas Catcher

™

Ignition Chamber. The spark is

generated by battery ignition

WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Vieluxe authorized replacement hose. Contact Customer Service toll free at 1 (866) VIELUXE.

Open the lid.

DANGER

Failure to open the lid while igniting the barbecues burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flare-up which can cause serious bodily injury or death.

Make sure all burner control knobs are turned OFF. (Push control knob down and turn clockwise to ensure that it is in the OFF position.)

 WARNING: The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve. If they are not in the OFF position, when you turn on the LP cylinder valve, the "excess gas flow control" feature will activate, limiting the flow of gas from the LP cylinder. If this should occur, turn OFF the LP cylinder valve and burner control knobs. Then start over.

 DANGER:

When the "excess gas flow control" feature is activated, a small amount of gas I still flowing to the burners. After turning OFF the cylinder and burner control knobs, wait at least 5 minutes for the gas to clear before attempting to light the barbecue. Failure to do so may result in an explosive flame-up, which can cause serious bodily injury or death.

VieluxeTM- 44 inch

Vieluxe - 56 inch

Note - Cover the rotisserie burner with Rotisserie Burner Cover when not in use.

Turn on the gas supply.

WARNING:The storage space under the cooking module is intended for storage of nonflammable items only.

Select and light each Heat Zone separately.

Push LEFT burner control knob down and turn to HI / START in each selected Heat Zone.

WARNING: Do not lean over the open barbecue while lighting.

Push and hold down the Igniter button until burner ignites. You will hear the igniter sparking.

TO EXTINGUISH

Push down and turn each burner control knob clockwise to OFF position.Turn gas supply OFF at the source.

Vieluxe 44” burner control panel

Vieluxe 56” burner control panel

Check that the burner is lit by looking down through the cooking grates.

Danger: If the burner does not light, turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match.

After the LEFT burner is lit you can turn on the RIGHT burner.

Summary lighting instructions are printed on a card located inside of right hand access door of grill.

EACH HEAT ZONE OPERATES INDEPENDENTLY.

Note: Always light the LEFT burner first. The RIGHT burner ignites from the LEFT burner.

Crossover Ignition

System

Note - The Crossover Ignition System ignites the left burner with a spark from the igniter electrode inside the Gas Catcher™Ignition Chamber. The spark is generated by a battery ignition

Open the lid.

 DANGER

Failure to open lid while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.

Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise.)

 DANGER:

Note - Cover the rotisserie burner with Rotisserie

Manual Lighting

MANUALLY LIGHTING THE HEAT ZONES

VieluxeTM- 44 inch

Vieluxe - 56 inch

Burner Cover when not in use.

Turn on the gas supply.

WARNING:The storage space under the cooking module is intended for storage of nonflammable items only.

Vieluxe - 44” burner control panel

Vieluxe - 56” burner control panel

TO EXTINGUISH

Push down and turn each burner control knob clockwise to OFF position.Turn gas supply OFF at the source.

Select and light each Heat Zone separately.

Put a match in the match holder and strike the match.

Insert match holder and lit match down through cooking grates and flavorizer bars to ignite LEFT burner in each Heat Zone.

WARNING: Do not lean over open barbecue while manually lighting.

Push LEFT burner control knob down and turn to H (high)in each Heat Zone.

DANGER: If LEFT burner fails to ignite turn LEFT burner control knob to OFF and wait 5 minutes before attempting to ignite again.

After the LEFT burner is lit you can turn on the RIGHT burner.

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