Weber FT 600 User Manual

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Serial Number

Please use this number in registering your warranty and any correspondence with the factory.

FT 600

LP Gas Barbecue

Owners’ Manual

96619 4/96

National

Association

PROPANE

GAS

WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. If odor continues, immediately call your gas supplier or your fire department.

FOR YOUR SAFETY

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled.

WARNINGS

Do not store a spare or disconnected LP tank under or near this barbecue. Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and

burner obstructions before using. See instructions in this manual for correct procedures. Do not operate the Weber Gas Barbecue if there is a gas leak present. Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Weber

Gas Barbecue. Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue. Your Weber Gas Barbecue should never be used by children. You should exercise reasonable care when operating your Weber Gas Barbecue. It will be hot during

cooking or cleaning, and should never be left unattended. If the burners should go out during cooking, turn off all gas valves. Leave sliding covers open and

wait five minutes before attempting to relight the gas flame, while observing the “Lighting” instructions.

Do not use charcoal or lava rock in your Weber Gas Barbecue. Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber Gas Barbecue should be thoroughly cleaned on a regular basis. LP gas is not natural gas. The conversion or attempted use of natural gas in an LP unit or LP gas in a

natural gas unit is dangerous and will void your warranty. Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue. LP GAS UNITS ONLY: Use the regulator that is supplied with your Weber Gas Barbecue. Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation. A dented or rusty LP tank may be hazardous and should be checked by your liquid propane supplier. Do not use an LP tank with a damaged valve. Although your LP tank may appear to be empty, gas may still be present, and the tank should be

transported and stored accordingly. If you see, smell or hear the hiss of escaping gas from the LP tank:

1. Get away from LP tank.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARRANTY

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows:

Aluminum Castings, 10 years, Stainless Steel Flavorizer Bars, 5 years, Cooking Grill, 3 years, Cast Iron Griddle, 1 year, All Remaining Parts, 5 years,

when assembled and operated in accordance with the printed instructions accompanying it.

Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.

This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate, to Weber's satisfaction, they are defective. Before returning any parts, contact WeberStephen Products Co. Customer Service Center. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner's manual.

Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some states do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.

Weber is not liable for any special, indirect or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.

Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber.

This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO. Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (847) 705-8660 (800) 446-1071

LP Tank

The LP tank manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect, malfunctions, or you have a question regarding the tank, call the tank manufacturer's customer service center. The phone number is on the warning decal which is permanently attached to the tank. If the tank manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center.

© 1996 Weber-Stephen Products Co. Weber, , Flavorizer and Crossover are registered U.S. trademarks; Gas Catcher is a trademark of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266, U.S.A. Weber is also a registered trademark (Reg. TM., Marca Registrada, Marque Desposee, Schutzmarke) in Canada, Germany, France, Italy, Spain, Japan, Switzerland, Austria, Norway, Denmark, Greece, Benelux, South Africa, Ireland, United Kingdom, Australia, New Zealand and Korea. This product is covered by: U.S. Patent Nos. 4,677,964; 4,727,853; 4,829,978; 4,860,724 and 4,941,817; Australia Patent No. 598,709 and E83630. Printed in the U.S.A.

PATENTS AND TRADEMARKS

Contents

WARNINGS..................................................................2

Warranty & Patents .................................................. 3-4

General Instructions .................................................... 6

Assembly................................................................ 7-29

Operating Instructions

Lighting .........................................................30-31

Cooking.........................................................32-33

Storage and/or Nonuse..................................... 33

Cleaning............................................................ 33

Gas supply tank

Information................................................... 34-36

Troubleshooting & Maintenance

Annual Maintenance.................................... 36-37

General Maintenance .................................. 38-41

Troubleshooting ................................................ 42

Parts Listing ......................................................... 44-45

FEATURES:

a) Convenient work surfaces and racks.

b) Crossover Ignition System with Gas Catcher Ignition

Chamber.

c) Splash guards reduce grease spatters.

d) Cooking grill for searing and grilling foods.

e) Cast Iron Griddle for frying foods.

f) Fuel scale indicates gas supply.

g) Catch pan catches excess grease.

h) Separate burners for temperature control.

i) Locking casters for additional portability.

General Instructions

The Weber Gas Barbecue is a portable outdoor cooking appliance. With your Weber Gas Barbecue you can grill and barbecue with results that are difficult to duplicate with indoor kitchen appliances.

The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move.

Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.

■ These instructions will give you the minimum requirements for assembling your Weber Gas Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous.

■ Not for use by children.

■ If there are local codes that apply to portable gas

grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z

223.1.

■ The pressure regulator and hose supplied with the Weber Gas Barbecue must be used. This regulator is set for 10.5 inches of water column (pressure).

■ This Weber Gas Barbecue is designed for use with liquid propane (LP) gas only. Do not use with natural (piped in city) gas. The valves, orifices, hose and regulator are for LP gas only.

■ Do not use with charcoal fuel.

■ Check that the areas under the control panel and

the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

■ The area around the LP tank must be free and clear from debris.

Storage

■ The gas must be turned OFF at the LP tank when the Weber Gas Barbecue is not in use.

■ When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected and the LP tank stored outdoors in a well-ventilated space.

■ LP tanks must be stored outdoors in a wellventilated area out of the reach of children. Disconnected LP tanks must not be stored in a building, garage or any other enclosed area.

■ When the LP tank is not disconnected from the Weber Gas Barbecue, the appliance and LP tank must be kept outdoors in a well-ventilated space.

Operating area

WARNING: Only use this barbecue outdoors in a well ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.

■ Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang.

■ Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and/or boats.

■ Do not use combustible materials within 24 inches of the top, bottom, back or sides of the grill.

■ The entire cooking box gets hot when in use. Do not leave unattended.

■ Keep any electrical supply cord and the fuel supply hose away from any heated surface.

■ Keep the cooking area clear of flammable vapors and liquids, such as gasoline, alcohol, etc., and combustible materials.

■ Never store an extra (spare) LP tank under or near the Weber Gas Barbecue.

Step 1

Check package contents

Cooking box (assembly)

Wheel frame

Caster frame

Bottom connectors (2)

Back panel

Top frame rail #1’s (2)

Top frame rail #2’s (2)

Splash guards (2)

Assembly

Tools needed

Hammer

7/16 inch open end or an adjustable wrench

Pliers

Block of wood

Phillips screwdriver

Regular screwdriver

Supplies needed

Your LP tank is shipped empty for safety. After setting the LP fuel scale you will need to fill it. (See Step "Fill LP tank.")

You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")

Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the inch, 1/2 inch long.

While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.

Tank panel assembly

Fuel scale assembly

Catch pan holder

Catch pan

Aluminum drip pans (2)

Wheels (2)

Accessory rack

LP tank

LP tank filler adapter

Right work surface

Left work surface

Bottom tray

Flavorizer bar / Cooking grill holders (2)

Cooking grills (2)

Griddle

Flavorizer bars (11)

Wheel hubcaps (3) (one is a spare)

(actual size)

Plastic button

(actual size)

Casters (2)

Match holder bracket

1/4-20 x 5/8 screw

(actual size)

Check contents of hardware packs

Glides (4)

1/4-20 x 3 1/2 inch bolts (4)

(actual size)

1/4-20 x 1 3/4 inch bolt

(actual size)

1/4-20 x 1/2 inch bolts (6)

(actual size)

Phillips head 1/4-20 x 1 inch machine screws (4)

(actual size)

1/4-20 wing nuts (2)

(actual size)

1/4-20 hex nut

(actual size)

1/4 inch nylon washers (12)

(actual size)

hose clamp

Step 2

Assemble wheel frame

You will need: wheel frame, two wheels, two wheel hubcaps, hammer and a block of wood.

Note: Work on a carpeted area (on grass, or on one of the boxes) to protect the finish during the frame assembly.

Set one end of wheel frame on the block of wood (or other hard, protected surface). Put one wheel on axle, WEBER side facing up, and tap on one hubcap. Figure 1.

Repeat with other wheel and hubcap.

Step 3

Insert casters

You will need: caster frame and two casters.

Push the casters firmly into the inserts in the ends of the caster legs. Figure 2.

Figure 1

Figure 2

Wheel frame

Caster frame

Step 4

Continue frame assembly

You will need: Wheel frame, caster frame, two bottom connectors, four 1/4-20 x 3 1/2 inch bolts, four nylon washers and a 7/16 inch or adjustable wrench.

Turn caster frame and wheel frame upside down, and space apart. Figure 3.

Note: Fuel scale decal on wheel frame must be on the back side.

Hold one bottom connector up to the wheel frame, slots to

the outside. Add the nylon washer to the bolt. Put the bolt through the frame and screw into frame connector. Tighten bolt with a 7/16 inch or adjustable wrench.

Hold the other end of the frame connector up to the caster frame, slots

to the outside. Add the nylon washer to the bolt. Put the bolt through the frame and screw into the bottom connector. Tighten.

Repeat with the other bottom connector.

Figure 3

Figure 4

(a)

Fuel scale decal on back side

Fuel scale decal

Caster frame

slots to the outside

Wheel frame

slots to the outside

Turn frame assembly right side up. The fuel scale decal should be toward the front. Figure 4.

Step 6

Assemble front top frame rail

You will need: one top frame rail #1, one top frame rail #2, one 1/4-20 x 1/2 inch bolt, frame assembly and 7/16 inch or adjustable wrench.

Put top frame rail #1 to your right and top frame rail #2 to your left. Figure 6. Insert top frame rail #1 into top frame rail #2. Figure 6 (a).

Insert the bolt. Figure 6 (b). Tighten bolt with a wrench. (If you try to insert a bolt and there are no holes, you have top frame rail #2 turned the wrong way. Turn top frame rail #2 around.)

Note: Do not use a washer for this step.

Step 5

Install match holder bracket

You will need: one plastic button, match holder bracket and frame assembly.

Align the match holder with the hole in the frame cross piece and insert the plastic button through the match holder bracket and frame.Figure 5.

Uncoil match holder and chain and hang on bracket.

Figure 6

Figure 5

(a)

(b)

View from underneath

side of frame

(a)

Fuel scale decal on front side

Top frame rail assembly

Cut out

View from the back

Front caster frame

Front wheel frame

Position the top frame rail assembly with the tabs to the inside of the cart. Figure 7 (a).

Insert the tabs into the front caster frame and front wheel frame, the round tubing of the top frame rail assembly will rest in the cut out portion of the caster frame and wheel frame.

Step 7

Assemble back top frame rail

You will need: one top frame rail #1, one top frame rail #2, one 1/4-20 x 1/2 inch bolt, frame assembly and 7/16 inch or adjustable wrench.

Put top frame rail #1 to your left and top frame rail #2 to your right. Insert top frame rail #1 into top frame rail #2. Figure 8 (a).

Insert the bolt. Figure 8 (b). Tighten bolt with a 7/16 inch or adjustable wrench. (If you try to insert a bolt and there are no holes, you have top frame rail #2 turned the wrong way. Turn top frame rail #2 around.)

Note: Do not use a washer for this step.

Figure 7

Figure 8

(a)

(b)

Step 8

Bolt front top frame rail assembly

You will need: two 1/4-20 x 1/2 inch bolts, two nylon washers, frame assembly and 7/16 or adjustable wrench.

Slip a washer over the bolt. Insert the bolt from the inside of the frame assembly into the caster frame. Figure 10 (a).

Align the hole in the tab of the top frame rail assembly and start the bolt.

Note: If there are no threads for the bolt to thread into:

a) you may not have the holes of the frame, and top

frame rail tab aligned.

b) the tabs of the top rail may not be to the inside of the

cart. Refer to Figure 7.

Repeat procedure for second bolt. Insert the bolt into the wheel frame and hand tighten.

Tighten both bolts with 7/16 or adjustable wrench.

Figure 9

Figure 10

(a)

Top frame rail assembly

Cut out

View from the back

Ta b

Caster frame

Back caster frame

Caster frame

Back wheel frame

Wheel frame

Position the top frame rail assembly with the tabs to the inside of the cart. Figure 9 (a).

Insert the tabs onto the back caster frame and back wheel frame, the round tubing of the top frame rail assembly will rest in the cut out portion of the caster frame and wheel frame.

(a)

Step 9

Bolt back panel and back top frame rail assembly

You will need: back panel, two nylon washers, two 1/4-20 x 1/2 inch bolts and frame assembly.

Position back panel cut outs to the top and the flanges to inside of the frame assembly. Figure 11 (a).

Figure 11

Figure 12

(a)

Wheel frame

Flange

Cut out

Caster frame

Align hole of back panel and wheel frame and tab of top frame rail assembly. Slip washer over bolt and start bolt. Figure 12 (a).

Note: If there are no threads for the bolt to thread into:

a) you may not have the holes of the back panel,

frame, and top frame rail tab aligned.

b) the tabs of the top rail may not be to the inside of the

cart. Refer to Figure 9.

Repeat with second bolt aligning back panel and hole in caster frame and tab of top frame rail assembly. Slip washer and start bolt.

Tighten both bolts with 7/16 or adjustable wrench.

Step 10

Add tank panel

You will need: tank panel assembly, 1/4-20 x 1 3/4 inch bolt, 1/4-20 hex nut, two 1/4 inch nylon washers, pliers, and a 7/16 inch or adjustable wrench.

Insert the tank panel tabs into the slots in the wheel frame brace. Slide up until the notch at the bottom of the tank panel fits over the cross brace of wheel frame. Figure 13 (a).

Add the washer to the bolt. Put the bolt through panel and cross brace. Add washer and hex nut and tighten with 7/16 inch or adjustable wrench holding the nut with the pliers. Figure 13 (b).

Figure 13

(a)

(b)

Slot in frame brace

Tabs on tank panel

Wheel frame

Cross brace of wheel frame

Step 11

Add fuel scale

You will need: fuel scale assembly, two 1/4-20 wing nuts and two nylon washers.

Slip the bolts on the back of the fuel scale assembly through the two small holes in the tank panel. Make sure indicator rod of fuel scale is on the left side of the wheel frame.

Add washers, then wing nuts and tighten. Figure 14.

Figure 14

View from front left View from front right

Figure 15

Figure 16

(a)

Flanges

Cooking box

assembly

Control

panel

Step 12

Add cooking box assembly

You will need: frame assembly and cooking box assembly.

Note: This assembly takes two people to lift the cooking box assembly into the frame.

Uncoil the hose.

Set the cooking box into the frame so the control panel is under the top frame rail. Figure 15.

The cooking box assembly fits into place between the two flanges in the back panel. The entire cooking box assembly rests on the top frame rails. Figure 16 (a).

Front edge of the control panel

Step 13

Remove the control panel and the front panel

Take off all 6 burner control knobs.

Pull up on the ignition buttons until they stay in the up position. Figure 17.

Put your fingers under the front edge of the control panel and lift up and pull evenly toward you. Figure 19 (a).

The control panel is separate from the front panel. The control panel needs to be removed before the front panel can be removed. Figure 18.

Pull the front panel up and out of the cooking box assembly. Figure 20.

Figure 17

Figure 18

Figure 19

(a)

Figure 20

Burner control knobs

Ignition button

Front Panel

Control Panel

Front panel

Control panel

Front panel

Step 14

Check burner alignment

Your Weber Gas Barbecue burner assembly has been factory assembled, pressure and flame tested. As a safety precaution we recommend you check the burner alignment. Figure 21.

a) Are the mounting clips that hold the manifold and

burner assembly in place? Figure 21 (a).

b) Do the valves fit into the ends of the burners?

Figure 21 (b).

c) Is the end of each burner inserted into its locating

slot? Figure 21 (c).

Figure 21

(a)

(b)

(c)

Step 15

Set LP fuel scale

You will need: LP tank (empty).

Note - For accuracy, the fuel scale must be set with an empty tank.

We utilize various LP tank manufacturers. Some of the tanks we receive have differing top collar assemblies. (The top collar is the metal protective ring around the valve.) One series of tanks mounts with the valve

facing front. The other tanks mount with the valve facing away from the fuel scale. These types of tanks

are illustrated in Figure 22.

Loosen the tank lock wing nut. Tighten so the lock is held up out of the way. Figure 22 (a). Lift and hook the tank onto the fuel scale. With an empty LP tank, adjust the fuel scale setting to E with scale setting (top) wing nut. Figure 22 (b).

CAUTION: Do not remove adjustment wing nut from tank scale.

After adjusting tank scale, push tank down a couple of times to check that the tank scale is set on “E”.

Figure 22

FEF

Tank lock wing nut

(a) (b)

Scale setting wing nut

Step 16

Fill LP tank

Note - The LP tank manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect, malfunctions, or you have a question regarding the tank, call the tank manufacturer's customer service center. The phone number is on the warning decal which is permanently attached to the tank. If the tank manufacturer has not resolved the issue to your satisfaction, then call WeberStephen Products Co., Customer Service Center.

Take the LP tank to an RV center (or some other source of LP gas) to fill the tank with 20 pounds of liquid propane.

WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant, who fills the tank by weight.

IMPROPER FILLING IS DANGEROUS.

Tell your LP dealer that this is a new LP tank. The air must be removed from a new LP tank before the initial filling. Your LP tank dealer is equipped to do this.

CAUTION: If you exchange your LP tank, make sure you get a similar tank in return. Your LP tank is equipped with a quick-disconnect valve. Other LP tanks are not compatible with your barbecue connection.

The LP tank must be installed, transported and stored in an upright position. LP tank should not be dropped or handled roughly.

Never store or transport the LP tank where temperatures can reach 125° Fahrenheit (too hot to hold by hand – for example: do not leave the LP tank in a car on a hot day).

For full instructions on safe handling of LP tanks, see Section "Operating Instructions".

Figure 23

Step 17

Check that burners are off

You will need: one burner control knob.

Valves are shipped in the off position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn, they are OFF. Proceed to the next step. Figure 23.

The hose and regulator are connected in the following manner:

Slide back the collar of the quick disconnect on the tank valve. Push the male fitting of the regulator into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 26 (a). Figure 26 (b) shows the quick disconnect engaged and various components of the tank and regulator. Regulator vent hole should be at 3, 6, or 9 o'clock. It should not be pointed up. Figure 26 (c).

Figure 26

Turn so regulator vent does not collect water

Hose

Tank lock wing nut

Quick disconnect engaged

Valve handwheel close clockwise

Tank valve

Collar

Male fitting

Pressure relief valve

Tank

Regulator

Regulator vent

(a)

(b)

(c)

Step 18

Connect LP tank

You will need: hose clamp and 1/4-20 x5/8 screw, regular screwdriver.

WARNING: Make sure that the LP tank valve is closed. Close by turning clockwise.

Hook the LP tank onto the fuel scale. Loosen the tank lock wing nut. Swing the tank lock down. Tighten the wing nut. Figure 24.

Figure 24

Figure 25

Put the clamp over the hose. Insert the screw through the hose clamp and into the threaded hole in the side of the wheel frame leg. Tighten. Figure 25.

WARNING: Hose must be in front of the wheel frame leg.

WARNING: Make sure that the hose cannot come in contact with the cooking box assembly.

Hose

clamp Hole in side of wheel frame leg

Manifold

Figure 28

Step 19

Check for gas leaks

 DANGER 

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

WARNING: Do not ignite burners while leak checking.

Check:

a) Left valves to manifold connection. Figure 27 (a).

b) Center valves to manifold connection. Figure 27 (b).

c) Right valves to manifold connection. Figure 27 (c).

d) Hose to manifold connection. Figure 27 (d)

WARNING: If there is a leak at connection 27 (d) turn OFF the gas and retighten the fitting with a wrench and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO

NOT OPERATE THE BARBECUE.

Contact your dealer.

a) Hose to regulator connection. Figure 28 (a).

b) Regulator to tank connection. Figure 28 (b).

WARNING: If there is a leak at connections 27 (a), 27 (b), 27 (c) or 28 (a), turn OFF the gas. Do not operate the barbecue. Contact your dealer.

WARNING: If there is a leak at connection 28 (b) retighten and recheck for leaks with soap and water.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

Manifold

WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

Note: All factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.

You will need: a soap and water solution and a rag or brush to apply it.

To perform leak checks: Open tank valve by turning the tank valve handwheel counterclockwise. Figure 26.

Figure 27

Step 20

Install Flavorizer Bar/cooking grill support

You will need: two Flavorizer Bar/cooking grill supports.

Slide one Flavorizer Bar/cooking grill support behind the bracket in the rear of the cooking box assembly. Figure 29 (a).

Slide the second Flavorizer Bar/cooking grill support behind the brackets at the front of the cooking box assembly. Figure 29.

Step 21

Install Flavorizer Bars

You will need: eleven flavorizer bars.

Set the Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar/cooking grill support. Figure 30 (a).

Figure 29

Figure 30

Flavorizer Bar/cooking grill support

Flavorizer Bar

Slot

Slides behind this bracket

Rear

Front

Step 22

Install splash guards

You will need: two splash guards

Position splash guard, flanges to the rear, at the back of the cooking box assembly. Figure 31 (a). Insert both wire ends into the mounting holes in the cooking box. Figure 31.

Note: You will have to bend the splash guards slightly to fit into the mounting holes.

Position the second splash guard, flanges facing you, at the front of the cooking box assembly. Insert both wire ends into the mounting holes in the cooking box. Figure 31.

Figure 32

Figure 31

(a)

(b)

Figure 33

Splash guards open for use. Figure 32.

Splash guards closed for storage. Figure 33.

Flanges at the back of the splash guards

Mounting holes

Splash guards

The open “U” of the cooking grill goes down. Set both cooking grills in place next to the griddle. Figure 35.

Figure 34

Figure 35

Step 23

Install Cooking Grills and Griddle

You will need: two cooking grills and one griddle.

Set the griddle on top of the Flavorizer Bar/cooking grill support. Figure 34.

CAUTION: The drain hole of the griddle needs to be toward the front.

Step 24

Install left work surface and glides

You will need: left work surface, two nylon (plastic) glides, two Phillips head 1/4-20 x 1 inch machine screws and a Phillips screwdriver.

Set the left work surface over the top of the cooking box and the top frame rails. Figure 36. The left work surface will cover half of the handles on the left side.

Position the glide as shown in figure 36 (a). Align the front hole in the left work surface and the glide.

Thread screw in and tighten with a Phillips screwdriver. Figure 36 (b).

Repeat the procedure with the second glide at the rear of the left work surface.

WARNING: The load limit for the work surface is 25 pounds.

Step 25

Install right work surface and glides

You will need: right work surface, two nylon (plastic) glides, two Phillips head 1/4-20 x 1 inch machine screws and a Phillips screwdriver.

Set the right work surface over the top of the cooking box and the top frame rails. Figure 37. The right work surface will cover half of the handles on the right side.

Position the glide as shown in figure 37 (a). Align the front hole in the right work surface and the glide.

Thread screw in and tighten with a Phillips screwdriver. Figure 37 (b).

Repeat the procedure with the second glide at the rear of the right work surface.

WARNING: The load limit for the work surface is 25 pounds.

Figure 36

(a)

(b)

Figure 37

Step 26

Reinstall front panel, control panel and burner control knobs

You will need: control panel, front panel, and four burner control knobs.

With the Weber logo to the left, slide front panel down into place. Figure 38.

Figure 38

Figure 39

(a)

Figure 40

Push on the burner control knobs. Figure 40.

Pull igniter buttons up until they stay in the up position. Place the control panel into the grooves on either side of the front of the cooking box. Push the control panel into place, using even pressure while pushing. Figure 39 (a).

Use your fingers to lift the front edge of the control panel slightly and set it into the recess on both sides of the cooking box. Figure 39.

Front Panel

Control Panel

Step 27

Install bottom tray

You will need: Bottom tray, catch pan holder, catch pan, and one drip pan.

Figure 41

Figure 42

Figure 43

Figure 44

Note: It may be easier to install the catch pan holder by removing the catch pan from the holder.

Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 42.

Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you. Figure 43.

CAUTION: Do not line the bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.

Put the foil drip pan into the catch pan.

Mounting slots

View from front of the Cooking Box

Tabs of bottom tray

Step 28

Add accessory rack

You will need: accessory rack.

Set the bottom rack between the two bottom connectors. Figure 45.

Figure 45

1) Open the sliding work surfaces and splash guards. Figure 1.

2) Check that the fuel scale reads more than “E”.

Note - E = empty; F = full.

3) Make sure all burner control knobs are OFF. (Push each burner control knob down and turn clockwise.)

WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. If they are not in the OFF position, when you turn on the LP tank valve, the excess flow control will activate, limiting the flow of gas from the LP tank. If this should occur, turn OFF the LP tank valve and burner control knobs and start over.

4) Turn the tank on by turning the tank valve counterclockwise.

WARNING: Do not lean over open barbecue. Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue.

5) Select Heat Zone.

6) Push LEFT burner control knob down and turn to ST ART/HI.

7) Push the Crossover Ignition Button several times, so it clicks each time.

8) Check that the burner is lit by looking through the matchlight hole above the burner control knob.

WARNING: If the burner does not light, turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match.

9) After the LEFT burner is lit you can turn on the RIGHT burner.

Note - Always light the LEFT burner first. The RIGHT burner ignites from the LEFT burner.

To Extinguish

Turn gas supply OFF at the source, then push down and turn each burner control knob clockwise to OFF.

Lighting

EACH HEAT ZONE OPERATES INDEPENDENTLY.

Summary lighting instructions are on the control panel.

Crossover Ignition System

Note - The Crossover Ignition System ignites the Left burner of each heat zone with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber. You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks.

WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Contact your dealer.

Figure 1

OPERATING INSTRUCTIONS

 D ANGER 

Failure to open sliding work surfaces while igniting the barbecue, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.

High Medium Low Off

Crossover Ignition System

 DANGER 

When the excess flow control is activated, a small amount of gas is still flowing to the burners. After turning OFF the tank and burner control knobs, wait at least 5 minutes for the gas to clear before attempting to light the barbecue. Failure to do so may result in an explosive flameup which can cause serious bodily injury or death.

Manual Lighting

EACH HEAT ZONE OPERATES INDEPENDENTLY.

1) Open the sliding work surfaces and splash guards. Figure 2.

2) Check that fuel scale reads more than “E”.

Note - E = empty; F = full.

3) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise.)

4) Turn on gas supply.

5) Select heat zone.

6) Put a match in the match holder and strike the match.

7) Push LEFT burner control knob down and turn to H (high).

WARNING: Do not lean over open barbecue. Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue.

8) Insert match holder and lit match through matchlight hole to ignite LEFT burner.

 D ANGER 

Figure 2

Figure 3

Manual Lighting

High Medium Low Off

9) Observe if LEFT burner has ignited by looking through matchlight hole.

WARNING: If LEFT burner fails to ignite turn LEFT burner control knob to OFF and wait 5 minutes before attempting to ignite again.

10) After the LEFT burner is lit you can turn on the RIGHT burner.

Note: Always light the LEFT burner first. The RIGHT burner ignites from the LEFT burner.

To Extinguish

Turn gas supply OFF at the source, then push down and turn each burner control knob clockwise to OFF.

Control panel

matchlight hole in control panel

Hole in cooking box assembly

Left burner tube

 DANGER 

Cooking

The Weber Gas Barbecue should not be moved when operating or hot.

You can adjust the LEFT and RIGHT burners as desired. The control settings High (H), Medium (M), Low (L), or Off (O) are described in your Weber cookbook. The cookbook uses these notations to describe the settings of the LEFT and RIGHT burners.

Note: Cooking conditions may require the adjustment of the burner controls.

If burners go out during cooking, turn off all burners and wait 5 minutes before relighting.

CAUTION: Check the bottom tray for grease buildup before each use. Remove excess grease to avoid a grease fire in the bottom tray.

Using the Cast Iron Griddle

WARNINGS:  Use heat-resistant barbecue mitts or gloves

when handling or cooking on the griddle.

 Do not wear clothing with loose flo wing sleeves

while using the griddle.

 Do not remove the griddle until it is cold.  Use caution when cooking foods with high fat

content, such as chops, bacon or sausage.

 Follow all safety instructions provided with your

barbecue.

 Do not drop cast iron griddle, it will break.  Prior to storing, grease very lightly with solid

vegetable oil or vegetable cooking spray, then wipe dry with a paper towel. Store in a dry place.

First Time Use

Wash thoroughly with a mild dishwashing liquid to remove the wax coating used for protection in shipping. Rinse with hot water and dry completely with a soft cloth or paper towel. NEVER ALLOW TO DRAIN DRY, OR WASH IN A DISHWASHER. You must season the griddle before first use to prevent rust and keep foods from sticking.

Seasoning The Griddle

Spread a thin coating of solid vegetable oil over entire surface of the cast iron griddle with a paper towel. Be certain the entire surface, including all corners, has been coated thoroughly. (Do not use salted fat such as margarine or butter.)

Season the cast iron griddle in your oven. Put griddle on top oven rack. Place aluminum foil on lower oven rack to catch any drippings. Bake in a moderate oven for 11⁄2 hours. If you are not planning to use the oven for several hours — you can turn oven off after seasoning and leave griddle in oven to cool to room temperature.

Note: If oven is to be used immediately after seasoning use heat-resistant barbecue mitts or gloves to remove griddle from oven while HOT. Place griddle on a heatresistant surface and allow it to cool to room temperature.

Important Note: To prevent rusting the cast iron griddle should be reseasoned frequently. If rust occurs, clean with a steel wool scouring pad, rinse with hot water and dry. Coat with a solid vegetable oil or a vegetable cooking spray and heat in grill or oven as indicated above.

Using the Cooking Grates

To preheat, after lighting, turn both burners to high (HH). Preheating will take 10 to 15 minutes depending on conditions such as air temperature and wind.

See your Weber cookbook for detailed cooking instructions.

Drippings and grease - The Flavorizer Bars are designed to "smoke" the right amount of drippings for flavorful cooking. Excess drippings and grease accumulate in the catch pan under the bottom tray. Disposable foil liners are available that fit the catch pan.

High Medium Low Off

Periodic Cleaning

CAUTION: Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning.

CAUTION: Do not clean your Flavorizer Bars or cooking grills in a self-cleaning oven.Replacement cooking grills and griddles and Flavorizer Bars are available through your retailer.

Outside surfaces - Use a warm soapy water solution. CAUTION: Do not use o ven cleaner, abrasive

cleansers (kitchen cleansers) cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces.

Bottom tray - Remove excess grease and then wash

with warm soapy water. Flavorizer Bars and Cooking Grills - Clean with a

suitable brass bristle brush. As needed, remove from grill and wash with warm soapy water.

Catch pan - Disposable foil trays are available, or you can line the catch pan with aluminum foil. To clean the catch pan, wash with warm soapy water.

Inside cooking box - Brush any debris off of burners tubes. DO NOT ENLARGE BURNER POR TS (OPENINGS). Wash inside of cooking box with warm soapy water.

Cast Iron Griddle - See “Maintenance” under “Using the Cast Iron Griddle”.

Maintenance

Always clean the griddle immediately after each use with boiling hot water and a brush. Rinse and dry thoroughly. If there is a lot of food sticking to the surface of the griddle it may be cleaned with a steel wool scouring pad. Rinse well with hot water and reseason per instructions in grill or oven. Prior to storing, grease very lightly with a solid vegetable oil or a vegetable cooking spray, then wipe dry with a paper towel. Store in a dry place.

Reseasoning

➣ After each use the griddle may be reseasoned by coating with a solid vegetable oil.

➣ A vegetable cooking spray may be used as a convenient method for quick reseasoning.

Tips

➣ The cast iron griddle will turn black with use. The pores of the iron will be sealed, providing a durable

coating that helps to prevent foods from sticking. The griddle will further season with use. Regular applications of solid vegetable oil or vegetable cooking spray will improve its resistance to rust.

➣ Rust, a metallic taste or discolored foods are signs of improper or inadequate seasoning or may result from

cooking acidic foods. If this occurs, wash thoroughly and reseason.

➣ Since cast iron holds heat well, you will not need to use extremely high cooking temperatures. Best results

are obtained with medium to medium-high heat. Do not overheat.

➣ As with all cast iron, the more the use, the easier the maintenance.

Cooking with the Griddle

To preheat, after lighting, turn both burners to high (HH). Preheating will take 10 to 15 minutes depending on conditions such as air temperature and wind.

Your Weber Gas Barbecue is an energy efficient appliance. It operates at a low B.T.U. rate for economy.

See your Weber cookbook for detailed cooking instructions.

Storage and/or Nonuse

■ The gas must be turned off at the LP cylinder when the Weber Gas Barbecue is not in use.

■ When the Weber Gas Barbecue is stored indoors, the gas supply must be DISCONNECTED and the

LP cylinder stored outdoors in a well-ventilated space.

■ LP cylinders must be stored outdoors in a wellventilated area out of reach of children.

Disconnected LP cylinders must not be stored in a building, garage or any other enclosed area.

■ When the LP cylinder is not disconnected from the Weber Gas Barbecue, the appliance and LP

cylinder must be kept outdoors in a well-ventilated space.

■ The Weber Gas Barbecue should be checked for gas leaks and any obstructions in the burner tubes

before using. (See Sections "General and Annual Maintenance.")

■ Check that the areas under the control panel and the bottom tray are free from debris that might

obstruct the flow of combustion or ventilation air.

Scale setting wing nut

Tank lock wing nut

Tank valve

Collar

(a)

(b)

Figure 4

Refilling the LP tank

We recommend that you refill before the scale indicator reaches "E".

Note - If you run out of fuel, check the indicator setting and/or adjust the fuel scale indicator setting with the scale setting wing nut, while the tank is empty so you do not run out again.

Removal of the LP tank

1) Close tank valve (turn clockwise). Figure 4 (a).

2) Slide the collar back on the quick disconnect to disengage the fitting. Figure 4 (b).

3) Loosen tank lock wing nut and turn tank lock up out of the way.

4) Lift tank off.

To refill take LP tank and tank filler adapter to a "Gas Propane" dealer.

WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS.

CAUTION: If you exchange your LP tank, make sure you get a similar tank in return. Your LP tank is equipped with a quick-disconnect valve. Other LP tanks are not compatible with your barbecue connection.

Connecting the filled LP tank

WARNING: Make sure that the LP tank valve is closed. Close by turning clockwise.

You will need: LP tank, a soap and water solution and a rag or brush to apply it.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks

a) Lift and hook the tank onto the fuel scale. b) Loosen the tank lock wing nut. Swing the tank lock

down. Tighten the wing nut. Figure 5.

Figure 5

 DANGER 

c) Connect the hose to the tank. Route the hose so it

does not interfere with the scale indicator rod. Slide back the collar of the quick disconnect on the tank valve. Figure 6 (a). Push the male fitting of the regulator into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 6 (b). If it does not engage or lock, repeat procedure. Gas will not flow unless the quick disconnect is properly engaged.

d) Mix soap and water.

e) Open the tank valve. Figure 7.

f) Check for leaks by wetting the fitting with the soap

and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

If leak does not stop, turn off the gas and contact Weber-Stephen Customer Service. Do not use the barbecue.

g) When leak checks are complete, turn gas supply

OFF and rinse connections with water.

LP Tank

Figure 7

Male fitting

Regulator

Collar

Quick disconnect engaged

Figure 6

(a)

(b)

Safe handling tips for LP Gas

■ Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas. LP gas is a gas at

regular temperatures and pressures. Under moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is released the liquid readily vaporizes and becomes gas.

■ LP gas has an odor similar to natural gas. You should know this odor.

■ LP gas is heavier than air. Leaking LP gas may collect in low areas that prevent dispersion.

■ To fill, take the LP tank to an RV center, or look up

gas-propane in the phone book for other sources of LP gas, to fill the tank with 20 pounds of liquid propane.

WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER FILLING IS DANGEROUS.

■ Air must be removed from a new LP tank before the initial filling. Your LP dealer is equipped to do this.

■ The LP tank must be installed, transported and stored in an upright position. LP tanks should not be

dropped or handled roughly.

■ Never store or transport the LP tank where temperatures can reach 125° F (too hot to hold by

hand - for example: do not leave the LP tank in a car on a hot day).

Note - A refill will last about 20 hours of cooking time at normal use. The fuel scale will indicate the propane supply so you can refill before running out. You do not have to run out before you refill.

■ Treat "empty" LP tanks with the same care as when full. Even when the LP tank is empty of liquid there

still may be gas pressure in the cylinder. Always

close the tank valve before disconnecting.

■ Do not use a damaged LP tank. Dented or rusty LP tanks or LP tanks with a damaged valve may be

hazardous and should be replaced with a new one immediately.

■ The joint where the hose connects to the LP tank must be leak tested each time the LP tank is

reconnected. For example, test each time the LP tank is refilled.

■ Be sure the regulator is mounted with the small vent hole pointed downward so it will not collect water.

This vent should be free of dirt, grease, bugs etc.

Liquid Propane (LP) Tank(s)

■ The LP tank and connections supplied with your Weber Gas Barbecue have been designed and

tested to meet government, American Gas Association and Underwriters Laboratories requirements.

■ Replacement LP tanks supplied by Weber satisfy the requirements. Check to be sure the tank has a

D.O.T. certification, and has been tested within five years. Your LP gas supplier can do this for you. Figure 8.

If you have questions about spare LP tanks, please call Weber-Stephen Customer Service.

DOT 4BA240

2/96

■ All LP tank supply systems must include a collar to

protect the tank valve.

■ The LP tank must be a 20 lb size (18 1/4 inches

high, 12 1/4 inches in diameter).

■ The LP tank must be constructed and marked in accordance with the specifications for LP gas

cylinders of the U.S. Department of Transportation (D.O.T.).

D.O.T. Certification (example)

20 lb LP tank

Date tested

Figure 8

WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

You will need: a soap and water solution and a rag or brush to apply it.

To perform leak checks: Open cylinder valve by turning the cylinder valve handwheel counterclockwise.

Figure 9

Manifold

Annual Maintenance

After a period of nonuse we recommend that you perform the following maintenance procedures for your safety.

WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber authorized replacement manifold assembly. Contact your dealer.

■ Check all gas fittings for leaks.

 DANGER 

Inspection and Cleaning of the Weber Spider Stopper Guards

To inspect the Spider Stopper Guards, remove the control panel and look to see if they have dust or dirt on their outside surfaces. If they are dirty, brush off the outside surface of the Spider Stopper Guards with a soft bristle brush (an old toothbrush for example). Check that there are no gaps in the Spider Stopper Guards’ seams or in the fit around the burners or valves. (See Section "General Maintenance".)

The Weber Spider Stopper Guard is factory installed. It fits tightly around the air shutter section of the burner tube and the valve, thereby preventing spiders and other insects access to the burner tubes through the air shutter openings. Figure 12.

We recommend that you inspect the Weber Spider Stopper Guards at least once a year. (See Section “Annual Maintenance”.) Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur.

1. The smell of gas in conjunction with the burner flames appearing yellow and lazy.

2. Barbecue does not reach temperature.

3. Barbecue heats unevenly.

4. One or more of the burners do not ignite.

General Maintenance

Burner Inspection

Your Weber Gas Barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the air shutter. Figure 11. This could result in a fire in and around the air shutters, under the control panel, causing serious damage to your barbecue.

Figure 11

Venturi

Venturi fin

Air shutter

Weber Spider Stopper Guard

Figure 12

 DANGER 

Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property.

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

WARNING: Do not ignite burners while leak checking.

Check: a) Left valves to manifold connection. Figure 9 (a). b) Center valves to manifold connection. Figure 9 (b). c) Right valves to manifold connection. Figure 9 (c). d) Hose to manifold connection. Figure 9 (d)

WARNING: If there is a leak at connection 9 (d), turn OFF the gas and retighten the fitting with a spanner and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact your dealer.

a) Hose to regulator connection. Figure 10 (a). b) Regulator to cylinder connection. Figure 10 (b).

WARNING: If there is a leak at connections 9 (a), 9 (b), 9 (c) or 10 (a), turn OFF the gas. Do not operate the barbecue. Contact your dealer.

WARNING: If there is a leak at connection 10 (b), retighten and recheck for leaks with soap and water solution.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

Figure 10

Main Burner Flame Pattern

The Weber Gas Barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown in Figure 13.

If the flames do not appear to be uniform the length of the burner tube, follow the burner cleaning procedures.

Main Burner Cleaning Procedure

Turn off the gas supply. Remove the manifold.

(See Section “Replacing the main burners”.) Look inside each burner with a flashlight. Figure 14.

Clean the inside of the burners with a wire (a straightened out coat hanger will work). Figure 15. Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a brass bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.

CAUTION: Do not enlarge the burner ports when cleaning.

Replacing the Burners

1. Your Weber Gas Barbecue must be OFF and cool.

2. Turn OFF gas at source.

3. Disconnect regulator.

4. To remove control panel refer to Step “Remove the control panel and the front panel”.

5. Remove splash guards.

6. Remove cooking grill(s) and griddle.

7. Remove Flavorizer bars.

8. Remove the manifold by unsnapping the clips at the right and left front of the cooking box. Figure 16.

9. Disconnect white and black wire from each igniter. Figure 17.

Figure 16

Figure 17

Black wire

White wire

Figure 13

Burner inside cooking box

Flames

Tips occasionally yellowish

Light blue

Dark blue

Figure 14

Figure 15

12. Slide the burner assembly from each Heat Zone. The left and right burners are connected by the Crossover tube. Figure 20(a).

Figure 20

Crossover tube

Pull out of here

10. Unlatch the Spider Stopper Guards and remove. Figure 18.

Figure 18

Manifold

11. Pull the manifold out of the burners. Figure 19.

Figure 19

Crossover Ignition System Operations

If the Crossover Ignition System fails to ignite the Front burner, light the Front burner with a match. If the Front burner lights with a match, then check the Crossover Ignition System.

■ Check that both the white and black ignition wires are attached properly. Figure 24.

■ Check that the Crossover Ignition button pushes the igniter (button) down, and returns to the up position.

■ Check to see if the igniter is loose in the frame. Tighten if necessary; see Step “Install igniter” for

correct procedure.

If the Crossover Ignition System still fails to light, contact your dealer.

Figure 24

15. Reinstall the Spider Stopper Guards. Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins. There should be no gaps in the seams or in the fit around the burners and valves. Figure 23.

CAUTION: If the Spider Stopper Guards do not fit tightly, contact Weber-Stephen Customer Service.

CAUTION: After reinstalling the gas lines, they should be leak checked with a soap and water solution before using the barbecue. See Step“Check for gas leaks”.

Venturi fin

Figure 23

Check fit around valve

Check fit around burner

13. Lift and twist the burner assembly slightly to separate the crossover tube from the burners. Remove the burners from the cooking box. Figure 21.

Figure 21

Separate here

Crossover tube

14. To reinstall the burners, reverse steps 3 through 13.

CAUTION: The burner openings must be positioned properly over the valve orifices. Figure 22a.

Check proper assembly before fastening manifold in place. Figure 22b.

Figure 22

(a)

(b)

Valve

Burner

Problem

Burners burn with a yellow or orange flame, in conjunction with the smell of gas.

Burners do not light. -orBurners have a small flickering flame in the HIGH position. -orBarbecue temperature only reaches 250˚ to 300˚ degrees in the HIGH position.

Burner does not light, or flame is low in HIGH position.

Experiencing flare-ups:

CAUTION: Do not line the bottom tray with aluminum foil.

Burner flame pattern is erratic. Flame is low when burner is on HIGH. Flames do not run the whole length of the burner tube.

Fuel scale shows that there is gas in the LP tank, but tank is empty.

Barbecue seems to lose heat when cooking in cold weather temperatures 50˚ F or colder.

(The liquid propane in the cylinder turns to vapor too slowly to supply the burners with gas. This is due to the air temperature cooling the LP cylinder which slows the vaporization process.)

Check

Inspect Weber Spider Stopper Guards for possible obstructions. (Blockage of holes.)

The excess flow safety device, which is part of the barbecue to tank connection, may have activated.

Is LP fuel low or empty? Is fuel hose bent or kinked? Does the Front burner light with a

match?

Are you preheating barbecue in the prescribed manner?

Are the cooking grates and Flavorizer Bars heavily coated with burned-on grease?

Is the bottom tray "dirty" and not allowing grease to flow into catch pan?

Are burners clean?

Check adjustment of fuel scale.

Is there frost/ice on the outside of the LP cylinder?

Cure

Clean Weber Spider Stopper Guards. (See Section "Annual Maintenance".)

To reset the excess flow safety device turn all burner control knobs and the tank valve OFF. Disconnect the regulator from the tank. Turn burner control knobs to HIGH. Wait at least 1 minute. Turn burner control knobs OFF. Reconnect the regulator to the tank. Turn tank valve on slowly. Refer to “Lighting Instructions”.

Refill LP tank. Straighten fuel hose. If you can light the Front burner with

a match, then check the Crossover Ignition System.

All burners on high for 10 to 15 minutes for preheating.

Clean thoroughly. (See Section "Periodic Cleaning".)

Clean bottom tray.

Clean burners. (See Section "General Maintenance".)

Fuel scale must be adjusted with an empty tank.

Turn off burner control knobs and the LP cylinder. Replace with a spare LP cylinder and resume cooking.

WARNING: The spare or disconnected LP cylinder must be stored outdoors in a well ventilated area out of the reach of children. The spare or disconnected LP cylinder must never be stored under or near your Weber Gas Barbecue.

TROUBLESHOOTING

If problems cannot be corrected by using these methods, please contact Weber-Stephen Customer Service.

5 6

30 32

35 36 37 38

58 59

48, 39

9-13

3431 39

49 51

39,

53 54

1 Cooking grills (2) 2 Griddle 3 Flavorizer bars (11) 4 Left work surface 5 Glides (4) 6 Phillips head 1/4-20 x 1 inch machine screws (4) 7 Cooking box (assembly) 8 Burner control knobs (6)

9 Igniter (3) 10 Igniter lock nut (3) 11 Igniter wire (black) (3) 12 Igniter wire (white) (3)

13 Gas catcher ignition chamber (3) 14 Manifold mounting clips (2) 15 Manifold assembly 16 Igniter buttons (3) 17 Control panel 18 Front panel 19 Match holder bracket 20 Plastic button 21 Caster frame 22 Match holder 23 1/4-20 x 3 1/2 inch bolt (4) 24 Caster (2) 25 Bottom tray 26 Catch pan holder 27 Catch pan 28 Drip pans (2) 29 Accessory rack 30 Bottom connectors (2)

Parts List

All items are single quantities unless otherwise specified.

Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.

Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.

31 Wheel hub caps (2) 32 Wheels (2) 33 Wheel frame 34 1/4-20 hex nut 35 Cylinder glides (2) 36 Glide axle 37 Glide hubcaps (2) 38 Cylinder panel 39 1/4 inch nylon washers (12) 40 1/4-20 x 1 3/4 inch bolt 41 Splash guards (2) 42 Flavorizer bar / Cooking grill holders (2) 43 Right work surface 44 Crossover tubes (3) 45 Left burner (3) 46 Right burner (3) 47 Top frame rail #1 (2) 48 1/4-20 x 1/2 inch bolts (6) 49 Back panel 50 Top frame rail #2 (2) 51 Plastic handle (4) 52 #8-16 x 1 inch screw (8) 53 Hose Clamp 54 1/4-20 x 5/8 screw 55 1/4-20 wing nuts 56 Fuel scale assembly 57 Hose / Regulator 58 LP tank 59 Filler adapter

 WARNING: Use only Weber factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

Weber-Stephen Products Company Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (847) 705-8660 (800) 446-1071

A FINAL WORD

THANKS

hank you for choosing a Weber Barbecue.

Our family here at Weber has worked hard

to produce the highest quality products

for your satisfaction.

While we give much attention to our products, an

occasional error may occur. Our knowledgeable

Customer Service staff is prepared to help you with any

problems with parts or assembly.

Call our toll free number 1-800-446-1071.

For quicker service, please have your owner’s manual

available for reference. We also welcome any comments

or suggestions you might have regarding our products.

We wish your family the

best in outdoor cooking enjoyment.

Weber-Stephen Products Company

Customer Service Center

200 East Daniels Road

Palatine, Illinois 60067-6266

Weber FT 600 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual