Weber 92774 User Manual

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SUMMIT™4 BURNER

& 6 BURNER

Serial Number

Serial Number

Summit 4 Burner NG

Summit 6 Burner NG

92774 10/98

®

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A P P R O V E D

CANADIAN

GAS ASSOCIATION

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Read before assembly

NATURAL GAS COOKING MODULES

Operating Guide

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 WARNING

1. Do not store spare LP Cylinder within
10 feet (3m) of this appliance.

2. Do not store or use gasoline or other
flammable liquids or vapors within 25
feet (8m) of this appliance.

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, Keep away from the
appliance and immediately call your
gas supplier or your fire department.

Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death or damage to property.

NOTICE TO INSTALLER:These instructions
must be left with the owner and the owner
should keep them for future use.

WARNING: Follow all leak check procedures
carefully in this manual prior to barbecue
operation. Do this even if barbecue was
dealer assembled.

WARNING: Do not try to light this appliance
without reading "Lighting" instructions
section of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR
OUTDOOR USE ONLY.

2

 DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may
result in serious bodily injury or death, or a fire or an explosion causing damage to property.

WARNINGS

■ Do not store a spare or disconnected LP tank

under or near this barbecue.

■ Improper assembly may be dangerous .Please carefully

follow the assemb ly instructions in this manual.

■ After a period of storage, and/or nonuse, the

Weber Gas Barbecue should be checked for gas
leaks and burner obstructions before using. See
instructions in this manual for correct procedures.

■ Do not operate the Weber Gas Barbecue if there

is a gas leak present.

■ Do not use a flame to check for gas leaks.

■ Combustible materials should never be within 24

inches of the top, bottom, back or sides of your
Weber Gas Barbecue.

■ Do not put a barbecue cover or anything flammable

on or in the storage area under the barbecue.

■ Your Weber Gas Barbecue should never be used

by children.

■ You should exercise reasonable care when

operating your Weber Gas Barbecue.It will be hot
during cooking or cleaning, and should never be
left unattended.

■ Should the burners go out during operation, turn

all gas valves off. Open the lid and wait five
minutes before attempting to relight, using the
lighting instructions.

■ Do not use charcoal or lava rock in your Weber

Gas Barbecue.

■ Never lean over open grill or place hands or

fingers on the front edge of the cooking box.

■ Should a grease fire occur, turn off all burners and

leave lid closed until fire is out.

■ Do not enlarge valve orifices or burner ports when

cleaning the valves or burners.

■ The Weber Gas Barbecue should be thoroughly

cleaned on a regular basis.

■ LP gas is not natural gas.The conversion or

attempted use of natural gas in an LP unit or LP
gas in a natural gas unit is dangerous and will
void your warranty.

■ Do not attempt to disconnect any gas fitting while

your barbecue is in operation.

■ Use heat-resistant barbecue mitts or gloves when

operating barbecue.

■ This barbecue is for residential use only.

3

TABLE OF CONTENTS

Warnings 2
Warranty 4
A Wor d of Thanks 4
Standards and Codes Information 5

Storage 5
Operating Area 5
Natural Gas Supply Testing 5

*REFER TO YOUR STEP-BY-STEP SECTION AT

THIS TIME

Lighting 6-7

Crossover Ignition System 6-7
To Extinguish 7

Manual Lighting 8-9

To Extinguish 9

Cooking 10
Storage 10
Cleaning 10

Steam-N-Chips Smoker 11
Maintenance 12-16

Spider/Insect Screens 12
Inspection and Cleaning of the

Spider/Insect Screens 12
Main Burner Flame Pattern 13
Main Burner Cleaning Procedure 13
Replacing Main Burners 13
Crossover Ignition System Operations 16

Troubleshooting 17
Patents and Trademarks 20

4

A WORD OF THANKS

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that
it will be free of defects in material and workmanship from the date of purchase as follows:

Aluminum Castings, 25 years,
Cooking Grates and Flavorizer Bars, 7 years,

All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions accompanying it.
Weber may require reasonable proof of your date of purchase.THEREFORE, YOU SHOULD RETAIN YOUR SALES

SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and

service and which on examination shall indicate, to Weber's satisfaction, they are defective.Before returning any parts,
contact Weber-Stephen Products Co.Customer Ser vice Center. If Weber confirms the defect and approves the claim,
Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges
must be prepaid.Weber will return par ts to the purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration,
misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and
routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this
owner's manual.

Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, acid rain,
discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability
and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some states do not
allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.

Weber is not liable for any special, indirect or consequential damages.Some states do not allow the exclusion or
limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.

Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the
sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber.

This Warranty applies only to products sold at retail.

WARRANTY

Thank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the
highest quality products for your satisfaction. While we give much attention to our products, an occasional
error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with
parts or assembly. Call our toll free number. For quicker service, please have your owner’s manual and
serial number available for reference. We also welcome any comments or suggestions you might have
regarding our products. We wish you the best in outdoor cooking enjoyment.

Weber-Stephen Products Company
Customer Service Center
200 E. Daniels Road
Palatine, IL 60067-6266
(888) 33-SUMMIT
(888-337-8664)

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Your Weber Gas Barbecue is a portable outdoor cooking
appliance.With the Weber Gas Barbecue you can grill,
barbecue, roast and bake with results that are difficult to
duplicate with indoor kitchen appliances.The closed lid and
Flavorizer Bars produce that "outdoor" flavor in the food.

The Weber Gas Barbecue is portable so you can easily
change its location in your yard or on your patio.Portability
means you can take your Weber Gas Barbecue with you if
you move.

The natural gas supply is easy to use and gives you more
cooking control than charcoal fuel.

■ These instructions will give you the minimum

requirements for operating and maintaining your
Weber Gas Barbecue.Please read the instructions
carefully before using your Weber Gas Barbecue.
Improper assembly can be dangerous.

■ Not for use by children.

■ If there are local codes that apply to portable gas

grills, you will have to conform to them. If there are no
local codes, you must conform to the latest edition of
the National Fuel Gas Code: ANSI Z 223.1.

■ This Weber Gas Barbecue is designed for natural

(piped in city) gas only. Do not use Liquid Propane
(LP) bottled gas.The valves, orifices and hose are for
natural gas only.

■ Do not use with charcoal fuel.

■ Use the natural gas regulator supplied with the barbecue.

■ The regulator is set for 4.5 inches of water column

pressure.

For Installation in Canada

These instructions, while generally acceptable, do not
necessarily comply with the Canadian Installation codes,
particularly with piping above and below ground. In Canada
the installation of this appliance must comply with local
codes and/or Standard CAN/CGA-B149.1 (Installation
Code for Natural Gas Burning Appliances and Equipment).

Storage

■ The gas must be turned OFF at the natural gas

supply when the Weber Gas Barbecue is not in use.

■ When storing the Weber Gas Barbecue, make sure

that the inside shut off valve and/or locking outdoor
shut off valve is secured in the OFF position. When
the Weber Gas Barbecue is stored indoors, the gas
supply MUST BE DISCONNECTED.

■ After a period of storage and/or nonuse the Weber

Gas Grill should be checked for gas leaks and any
obstructions in the burner tubes before using. Refer to
Maintenance Section.

■ Check that the areas under the control panel and the
bottom tray are free from debris that might obstruct
the flow of combustion or ventilation air.

■ The Spider/Insect Screens should also be checked for
any obstructions. Refer to Maintenance Section.

Operating area

WARNING: Only use this barbecue outdoors in a
well ventilated area. Do not use in a garage, building,
breezeway or any other enclosed area.

■ Never use your Weber Gas Barbecue under an
unprotected combustible roof or overhang.

■ Your Weber Gas Barbecue is not intended to be
installed in or on recreational vehicles and/or boats.

■ Keep this grill away from combustible materials when
in use at a minimum of 24 inches of the top, bottom,
back or sides.

Note: See Summit 475 and 675 Step-by-Step Guide for
specific clearances for a “built-in” installation.

■ The entire cooking box gets hot when in use.Do not
leave unattended.

■ Keep any electrical supply cord and the fuel supply
hose away from any heated surface.

■ Keep the cooking area clear of flammable vapors
and liquids, such as gasoline, alcohol, etc., and
combustible materials.

Natural Gas supply testing

■ Disconnect your Weber Gas Barbecue when the
gas supply is being tested at high pressures.This
appliance and its individual shutoff valve must be
disconnected from the gas supply piping system
during any pressure testing of that system at test
pressures in excess of 1/2 psig (3.5 kPa).

■ Turn off your Weber Gas Barbecue when the gas
supply is being tested at low pressures.This appliance
must be isolated from the gas supply piping system by
closing its individual manual shutoff valve during any
pressure testing of the gas supply piping system at the
pressure equal to or less than 1/2 psig (3.5 kPa).

STANDARDS AND CODES INFORMATION

REFER TO YOUR STEP-BY­STEP GUIDE AT THIS TIME
FOR BARBECUE ASSEMBLY

WARNING: Make sure your barbecue is set up
properly and leak checked before attempting to operate.

6

LIGHTING

1) Open the lid. Figure 1.

2) Make sure all burner control knobs are OFF. (Push
each burner control knob down and turn clockwise.)

3) Turn on gas supply.

WARNING:Do not lean over open barbecue. Keep
your face and body at least one foot away from the
matchlight hole when lighting the barbecue.

4) Select Heat Zone.

5) Push LEFT burner control knob down and turn to
START/HI.

6) Push the Crossover Ignition Button several times, so
it clicks each time.

7) Check that the burner is lit by looking through the
matchlight hole above the burner control knob.

WARNING:If the burner does not light, turn the LEFT
burner control knob to OFF and wait 5 minutes to let the
gas clear before you try again or try to light with a match.

8) After the LEFT burner is lit you can turn on the
RIGHT burner.

Note - Always light the LEFT burner first.The RIGHT
burner ignites from the LEFT burner.

TO EXTINGUISH

Turn gas supply OFF at the source, then push down
and turn each burner control knob clockwise to OFF.

EACH HEAT ZONE OPERATES INDEPENDENTLY.

Summary lighting instructions are on the control panel.

 DANGER

Failure to open lid while igniting the
barbecue, or not waiting 5 minutes to
allow the gas to clear if the barbecue does
not light, may result in an explosive flame­up which can cause serious bodily injury
or death.

High Medium Low Off

Crossover Ignition System

Note - The Crossover Ignition System ignites the Left
burner of each heat zone with a spark from the igniter
electrode inside the Gas Catcher Ignition Chamber.You
generate the energy for the spark by pushing the
Crossover Ignition Button until it clicks.

WARNING: Check hose before each use of
barbecue for nicks, cracking, abrasions or cuts. If the
hose is found to be damaged in any way, do not use
the barbecue. Contact your dealer.

WARNING:The storage space under the cooking
module is intended for storage of nonflammable
items only.