Weber 89795 User Manual

Built-In NG Side Burner Installation/Owner’s Guide

GUÍA DEL PROPIETARIO DE LA BARBACOA DE GAS NATURAL - PG 11 GUIDE DE L’UTILISATEUR DU BARBECUE AU GAZ NATUREL - PG 21

#89795

THESE ACCESSORIES MAY BE PURCHASED SEPARATELY.

YOU MUST READ THIS OWNER’S GUIDE

BEFORE OPERATING YOUR GAS GRILL

 DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flames.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.

 WARNING:

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

 WARNING: Follow all leak-check

procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

 WARNING: Do not try to light this

appliance without reading the “Lighting Instructions” section of this manual.

89795 US 03/03/08

DANGERS & WARNINGS

 DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

 WARNINGS

 Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.  Improper assembly may be dangerous. Please follow the assembly instructions carefully.  After a period of storage, and/or nonuse, the Weber

before use. See instructions in this manual for correct procedures.

 Do not operate the Weber

gas barbecue if there is a gas leak present.

 Do not use a flame to check for gas leaks.  Combustible materials should never be within 24 inches (61 cm) of the back or sides of your Weber

gas barbecue should be checked for gas leaks and burner obstructions

gas barbecue.

 Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.  Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young

children away while it is in use.

 You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during cooking or cleaning and

should never be left unattended, or moved while in operation.

 Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to

relight, using the lighting instructions.

 Do not use charcoal or lava rock in your Weber® gas barbecue.  Never lean over open grill or place hands or fingers on the front edge of the cooking box.  Should a grease fire occur, turn off all burners and leave lid closed until fire is out.  Do not enlarge valve orifices or burner ports when cleaning the valves or burners.  The Weber® gas barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or liquid propane

gas in a natural gas unit is dangerous and will void your warranty.

 Do not attempt to disconnect any gas fitting while your barbecue is in operation.  Use heat-resistant barbecue mitts or gloves when operating barbecue.  Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.  Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer,

birth defects, or other reproductive harm.

 Do not use this barbecue unless all parts are in place. The unit must be properly assembled according to the assembly

instructions.

 Proposition 65 Warning: Handling the brass material on this product exposes you to lead, a chemical known to the state of

California to cause cancer, birth defects or other reproductive harm.

(Wash hands after handling this product.)

LIQUID PROPANE GAS UNITS ONLY:

 Use the pressure regulator and hose assembly that is supplied with your Weber® gas barbecue.  Do not attempt to disconnect the gas regulator and hose assembly or any gas fitting while your barbecue is in operation.  A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not

use a liquid propane cylinder with a damaged valve.

 Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be

transported and stored accordingly.

 If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:

1. Move away from liquid propane cylinder.

2. Do not attempt to correct the problem yourself.

3. Call your fire department.

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WARRANTY

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:

Stainless Steel Lid, 10 years All Remaining Parts, 5 years

When assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact the Customer Service Representative in your area using the contact information on our website. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.

There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber. This Warranty applies only to products sold at retail.

WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA

For replacement parts call: 1-800-446-1071

www.weber.com

The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.

• These instructions will give you the minimum requirements for assembling your

• Not for use by children.

• If there are local codes that apply to portable gas grills, you will have to conform

• This Weber

• Do not use with charcoal fuel.

• Check that the area under the control panel and the bottom tray are free from

Weber

Built-In Side Burner. Please read the instructions carefully before using

your Weber

to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.

Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only.

debris that might obstruct the flow of combustion or ventilation air.

Built-In Side Burner. Improper assembly can be dangerous.

Built-In Side Burner is designed for natural (piped in city) gas only.

STORAGE  The gas must be turned OFF at the natural gas supply when

the Weber

Built-In Side Burner is not in use.

 Check that the areas under the control panel and the slide

out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.

OPERATING  WARNING: Only use this barbecue outdoors in a well-

ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.

 WARNING: Your Weber

Built-In Side Burner shall not be

used under an unprotected combustible roof or overhang.

 WARNING: Your Weber® Built-In Side Burner is not intended

to be installed in or on recreational vehicles and/or boats.

 WARNING: Do not use the barbecue within 24 (60.96cm)

inches of combustible materials, top, bottom, back or sides of the grill.

 WARNING: The entire cooking box gets hot when in use. Do

not leave unattended.

 WARNING: Keep any electrical supply cord and the fuel

supply hose away from any heated surface.

 WARNING: Keep the cooking area clear of flammable vapors

and liquids, such as gasoline, alcohol, etc., and combustible materials.

GAS SUPPLY TESTING

• Disconnect your Weber® gas barbecue when the gas supply is being tested at high pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

• Turn OFF your Weber® gas barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).

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LOCATING YOUR BUILT-IN SIDE BURNER

When determining a suitable location for your Built-In Side Burner installation, give attention to concerns such as exposure to wind, proximity to traffic paths, and keeping any gas supply lines as short as possible. Never locate the Summit® Built-In Side Burner in a garage, breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the Side Burner and structure so there is enough room to safely evacuate the area in case of a fire.

GAS INSTRUCTIONS

CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES

 WARNING: Clearance from the outside walls of the sides and back of the Built-In Side Burner must be a minimum of 24 inches (61 cm) any surface. Refer to “Typical Gas Supply Installation” before starting installation.

 WARNING: The structure, “island” counter tops and adjacent work areas for the Built-In Side Burner installation must be built from noncombustible materials only.

NOTE: If you have questions on what materials are considered noncombustible, contact you local building supplier or fire department.

BUILT-IN STRUCTURE CUTOUT DIMENSIONS

All dimensions are to finished surfaces.

SIDE BURNER LOCATION

A Any Surface B 24” (61 cm) From Any Surface C Side Burner

1 24” ( 61 cm) Minimum Lid Clearance

Note: For a countertop treatment: Recommended 3/4” (19 mm)

overhang. Notch front edge for frame to fully slide in.

WARNING: All counter top finished surfaces must be constructed of a noncombustible material.

ABB

SIDE BURNER

Cut out Dimensions Tolerances

A 10 1/2” (26.7 cm) + 1/4” - 1/4” (6.35mm) B 3 3/4” (9.5 cm) + 1/4” - 1/4” (6.35mm) C 16 1/4” (41.3 cm) + 1/4” - 1/4” (6.35mm)

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GAS INSTRUCTIONS

BUILT-IN GAS LINE LOCATIONS

GENERAL CONSTRUCTION DETAILS

• Summit® Built-In side burner unit should be on site before construction begins.

• All dimensions have a tolerance of plus or minus +/-

Provide access for a corrugated gas line depending on the location of the side burner in relation to your main gas supply and regulator position.

Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in structure.

A 3/8 inch (9.52 mm) stainless steel corrugated gas line should be used to connect the side burner to the regulator accessory coupling.

WARNING: Do not use a rubber gas hose.

” inch (6.35 mm).

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1/NFPA 54.

 DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

Be sure to secure the side burner unit with non corrosive screws anchored into the finished surface of the “island structure”. Replace the plastic plug on the front mounting hole to conceal the screw once side burner is secure.

GAS LINE LOCATIONS

1 3/8” (9.52 cm) SAE Stainless Corrugated Gas Line 2 Gas Line Inlet

MOUNTING THE SIDE BURNER

Connect the corrugated gas line to the side burner valve located on the back right hand side of side burner.

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GAS INSTRUCTIONS

TYPICAL NATURAL GAS SUPPLY INSTALLATION

We recommend that this installation be done by a LICENSED professional.

GENERAL SPECIFICATIONS FOR PIPING

Note - Contact your local municipality for building codes regulating outdoor gas grill installations. In absence of Local Codes, you must conform to the latest edition of National Fuel Gas Code ANSI Z223.1/NFPA54.

• This grill is designed to operate at 4.5 inches of water column pressure.

• A manual shut-off valve must be installed outdoors, and be accessible, not in the “built-in” structure. An additional manual shut-off valve indoors should be installed

in the branch fuel line in an accessible location near the supply line.

 CAUTION: If young children are in the area, a

locking valve should be considered.

• Pipe compound should be used which is resistant to the action of liquid propane gas when gas connections are made.

• The gas connections must be firmly attached to a rigid, permanent construction.

Note: The information provided in this manual is general for typical installations. We cannot cover all possible installation ideas. We recommend, prior to installation, that you contact your municipality for local building codes and your local fire department for installation verification.

If you have any questions, contact Customer Service at 1-800-446-1071.

Tab le

6.2(a)

Nominal

Iron Pipe

Size

(Inches)

Actual

ID:

(Inches)

Maximum Capacity of Metallic Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 2 psi or Less and

a Pressure Drop of 0.3 Inch Water Column. (Based on a 0.60 Specific Gravity Gas)

10 20 30 40 50 60 70 80 90 100 125 150 175 200

GAS LINE PIPING

• Refer to the piping chart at the bottom of previous page.

• The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not extend the gas line.

• We have provided the means to make an SAE 45° flare connection. Do not use pipe sealant on this connection.

• If the length of line required does not exceed 50 feet, use a 5/8” O.D. tube. One size larger should be used for lengths greater than 50 feet. Refer to piping chart.

• Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40) steel or wrought iron pipe.

• Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

• Plastic tubing is suitable only for outdoor, underground use.

• Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

• Underground piping must have a minimum of 18” cover.

Length of Pipe (Feet)

1/2 .622 131 90 72 62 55 50 46 42 40 38 33 30 28 26 3/4 .824 273 188 151 129 114 104 95 89 83 79 70 63 58 54

1 1.049 514 353 284 243 215 195 179 167 157 148 131 119 109 102

1 1/4 1.380 1,060 726 583 499 442 400 368 343 322 304 269 244 224 209

1/12 1.610 1,580 1,090 873 747 662 600 552 514 482 455 403 366 336 313

2 2.067 3,050 2,090 1,680 1,440 1,280 1,160 1,060 989 928 877 777 704 648 602

2 1/2 2.469 4,860 3,340 2,680 2,290 2,030 1,840 1,690 1,580 1,480 1,400 1,240 1,120 1,030 960

3 3.068 8,580 5,900 4,740 4,050 3,590 3,260 3,000 2,790 2,610 2,470 2,190 1,980 1,820 1,700 4 4.026 17,500 12,000 9,660 8,270 7,330 6,640 6,110 5,680 5,330 5,040 4,460 4,050 3,720 3,460

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GAS INSTRUCTIONS

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A

119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

CONNECT GAS SUPPLY

1) Uncap the flare fitting from the optional side burner connection located at regulator.

Note: You must connect your side burner to a Weber® approved regulator (part number #62434) located at main gas supply. If you do not use a Weber® approved regulator the Warranty on the Summit® Built-In Side Burner will be voided. If you have any questions, contact Customer Service at 1-800-446-1071.

2) Connect the corrugated gas line to the side burner Connection.

TEST CONNECTIONS

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1/NFPA54.

 WARNING: You should check for gas leaks every time you disconnect

and reconnect a gas fitting.

Note - All factory-made connections have been thoroughly checked for gas leaks. As a safety precaution however, you should recheck all fittings for leaks before using your

Summit

Built-In side burner. Shipping and handling may loosen or damage a gas fitting. You will need: a soap and water solution, and a rag or brush to apply it.

Turn on gas supply. Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

WARNING: Do not ignite burners when leak checking.

SIDE BURNER NG SUPPLY CONNECTIONS

1 2 3

a Top View

Cap (Optional Side Burner)

Hard Piped Gas Supply

Regulator

To SIde Burner

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GAS INSTRUCTIONS

Check:

1) Corrugated gas line-to-Accessory “T” Connection.

2) Main gas Supply to regulator

 WARNING: If there is a leak a connection(1), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information sheet provided with your manual.

Check: When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

(1)

(2)

SIDE BURNER LIGHTING INSTRUCTIONS

 DANGER Failure to open the lid while igniting the side burner, or not waiting 5 minutes to allow the gas to clear if the side burner does not light, may result in an explosive flame-up which can cause serious bodily injury or death.

LIGHTING THE SIDE BURNER

1) Open the side burner lid.

2) Check that the side burner valve is turned OFF. (Push the knob down and turn clockwise to ensure it is in the off position.).

3) Turn the gas supply valve on.

4) Push down and turn the side burner control valve to START/HI.

5) Push igniter button and hold until burner ignites. You will hear the igniter sparking.

 CAUTION: Side burner flame may be difficult to see on a bright sunny

day.





NG CONNECTION TEST

a Top View b To SIde Burner c To Regulator



 WARNING: If the side burner does not light:

1) Turn OFF the side burner control valve.

2) Wait 5 minutes to let the gas clear before you try again or try

to light with a match.

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OPERATING / MAINTENANCE

MANUALLY LIGHTING THE SIDE BURNER

1) Open the side burner lid.

2) Check that the side burner valve is turned OFF. (Push the knob down and turn clockwise to ensure that it is in the off position.).

3) Turn the gas supply valve on.

4) Put match in a match holder and strike match.

5) Push down and turn the side burner control valve to START/HI.

6) Hold match holder and lit match by right side of side burner.







IGNITER

If the Ignition system fails to ignite the side burner, light the burner with a match.

• Check that both ignition wires(1,2) are attached properly.

• You should hear the igniter sparking.

If the ignition system still fails to light, contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com

REPLACE IGNITER BATTERIES

Parts required: 1 AA alkaline battery per igniter.

Unscrew igniter button from front of control panel. Remove igniter button and contact spring. Remove old battery and replace with a new AA alkaline battery. Positive end (1) of battery faces inward as shown in illustration. Replace spring contact (2) and screw igniter button (3) back onto battery compartment.



7) Push igniter button and hold until burner ignites. You will hear the igniter sparking.

 CAUTION: Side burner flame may be difficult to see on a

bright sunny day.

 WARNING: If the side burner does not light:

1) Turn OFF the side burner control valve.

2) Wait 5 minutes to let the gas clear before you try again

or try to light with a match.

TO EXTINGUISH

Push down and turn each burner control knob clockwise to the OFF position. Turn gas supply OFF at the source.

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SIDE BURNER TROUBLESHOOTING

PROBLEM CHECK CURE

Side Burner does not light. Is gas supply off? Turn supply on.

Flame is low in “HI” position Is the fuel hose bent or kinked? Straighten hose.

Push button ignition does not work. Does burner light with a match? If match lights burner, check igniter (see below).

If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com

SIDE BURNER MAINTENANCE  WARNING: All gas controls and supply valves should be in

the “OFF” position.

Make sure black wire is connected between the igniter and electrode.

2) Ground wire

3) Burner



(3)



Make sure white wire is connected between the igniter and grounding clip. Spark should be a white/blue color, not yellow.

1) Igniter Wire

Side Burner Grate

Side Burner cap

Side Burner Ring & Head

Igniter Electrode

er Grate

rner Cap

& Head

lectrode

Control Knob

rol Knob

Igniter

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