Weber 89527 User Manual

GAS GRILL
Natural Gas Grill Owner’s Guide
Natural Gas Grill Owner’s Guide
E-210/310 SP -210/310
#89527
#00000
YOU MUST READ THIS OWNER’S GUIDE
BEFORE OPERATING YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
WARNING:
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
WARNING: Follow all leak-check
procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
WARNING: Do not try to light this
appliance without reading the “Lighting Instructions” section of this manual.
89527 03/03/08 NG
US ENGLISH
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Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please follow the assembly instructions carefully. After a period of storage, and/or nonuse, the Weber® gas barbecue should be checked for gas leaks and burner obstructions
before use. See instructions in this manual for correct procedures.
Do not operate the Weber® gas barbecue if there is a gas leak present.  Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches (61 cm) of the back or sides of your Weber® gas barbecue.  Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue. Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young
children away while it is in use.
You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during cooking or cleaning and
should never be left unattended, or moved while in operation.
Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to
relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber® gas barbecue.  Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners and leave lid closed until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber® gas barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane unit or liquid propane
gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Combustion byproducts produced when using this product contain chemicals known to the state of California to cause cancer,
birth defects, or other reproductive harm.
Do not use this barbecue unless all parts are in place. The unit must be properly assembled according to the assembly
instructions.
Do not build this model of grill in any built-in or slide in construction. Ignoring this Warning could cause a fire or an explosion
that can damage property and cause serious bodily injury or death.
Proposition 65 Warning: Handling the brass material on this product exposes you to lead, a chemical known to the state of
California to cause cancer, birth defects or other reproductive harm.
(Wash hands after handling this product.)
LIQUID PROPANE GAS UNITS ONLY:
Use the pressure regulator and hose assembly that is supplied with your Weber® gas barbecue.  Do not attempt to disconnect the gas regulator and hose assembly or any gas fitting while your barbecue is in operation. A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not
use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be
transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
DANGERS AND WARNINGS
DANGER
WARNINGS
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WARRANTY
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Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber® gas grill that it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum castings 25-years (2 years on paint; excludes fading) Stainless steel Shroud, 25-years; Porcelain-enameled shroud, 25-years Cookbox Assembly 10-years (2 year on paint excludes fading) Stainless steel burners tubes, 10-years Stainless steel cooking grates, 5-years no rust through or burn through Stainless steel Flavorizer bars, 5-years no rust through or burn through Porcelain-enameled cast-iron cooking grates, 5-year no rust through or burn through Porcelain-enameled cooking grates, 3-years no rust through or burn through Porcelain-enameled Flavorizer bars, 2-years no rust through or burn through Infrared Rotisserie Burner, 2-years All remaining parts, 2-years
When assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts, contact the Customer Service Representative in your area using the contact information on our website. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes
or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber. This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA
For replacement parts call: 1-800-446-1071 www.weber.com
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EXPLODED VIEW - DIAGRAMA DE DESPIECE - VISION ÉCLATÉE
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SPIRIT
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E/SP-210, E/SP-310
SPIRIT
E/SP-310
3XX1001 - Spirit® Gas Grill NG 071407
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EXPLODED LIST - LISTA DEL DIAGRAMA - LISTE DE LA VISION ÉCLATÉE
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1. Hinge Pin
Pasador de bisagra Axe d’articulation
2. Left Endcap
Capacete izquierdo Capuchon d’extrémité gauche
3. Shroud
Cubierta Protection
4. Handle
Asa Poignée
5. Warm-Up
Canasta Warm-Up Panier Warm-Up
6. Warming Rack
Parrilla para calentar Grille de réchauffage
7. Cooking Grates
Parrilla para asar Grilles de cuisson
8. Flavorizer
Barras Flavorizer Barres Flavorizer
9. Cooking Box
Cámara para asar Cuve
10. 1/4-20 Keps Nut
Tuerca de enclavamiento (Tuerca de
enclavamiento de 1/4" x 20)
Écrou Keps (1/4" x 20)
11. Slide-Out Bottom Tray
Bandeja del fondo Plateau inférieur amovible
12. Work Surface
Superfi cie de trabajo Plan de travail
13. Catch Pan Holder
Soporte de la bandeja para recoger el exceso de grasa Support de lèchefrite
14. Left Rear Trim Assembly Arm
Brazo de la estructura de ajuste
trasera izquierda
Bras de la garniture arrière gauche
15. 1/4 - 14 x 5/8 inch Bolt
Pernos de 5/8" (Pernos de 1/4" x 14 x 5/8") Boulons de 5/8 po (1/4 x 14 x 5/8 po)
16. Left Trim Piece
Pieza de ajuste izquierda Garniture gauche
17. Left Front Trim Assembly Arm
Left Front Trim Assembly Arm Bras de la garniture avant gauche
Basket
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Bars
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18. 1/4 - 20 x 2 1/4 inch Bolt
Pernos de 2 1/4" (Pernos de 1/4" x 20 x 2 1/4") Boulons de 2 1/4 po (1/4 x 20 x 2 1/4 po)
19. Condiment Basket Canastilla de condimentos Panier à condiments
20. Panel Hardware
Elementos de Panel Boulonnerie de Panneau
21. Left Frame Panel
Tablero del bastidor izquierdo Panneau du cadre gauche
22. 1/4 - 20 x 1 inch Bolt
Pernos de 1/4" (Pernos de 1/4" x 20 x 1/4") Boulons de 1/4 po (1/4 x 20 x 1/4 po)
23. Nylon Washer
Arandela de nilón Rondelle en nylon
24. Caster Frame
Bastidor para los rodillos Châssis des roulettes
25. Door Bushing
Buje de puerta Bagne de porte
26. Caster
Rodillo Roulette
27. Bottom Shelf
Estante inferior Plateau inférieur
28. Left Door
Puerta izquierda Porte gauche
29. Wheel
Ruedas Roues
30. Hubcap
Tapacubos Couvre-moyeux
31. Handle
Asa Poignée
32. Right Door
Puerta derecha Porte droite
33. Hair Pin Cotter
Pasador de horquilla Goupille bêta
34. Right Endcap
Capacete derecho Capuchon d’extrémité droite
35. Thermometer Bezel Assembly
Ensamblaje biselado para el termómetro Montage de la collerette de fi xation
du thermomètre
36. Thermometer Assembly
Termómetro Thermomètre
37. Handle Hardware
Elementos de Asa Boulonnerie de Poignée
38. Control Panel Knobs
Perilla de control Manette de réglage
39. Control Panel Knob
Perilla de control Manette de réglage
40. Control Panel
Panel de control Panneau de commande
41. Control Panel Hardware
Tornillería del panel de control
(Destornillador Phillips y arandelas) Visserie du panneau de commande (vis à empreinte cruciforme et rondelles)
42. Crossover
Botón del encendedor Bouton d’allumeur
43. Crossover® Tube
Tubo Crossover Tube Crossover
44. Front/Rear Burner
Quemador frontal/trasero Brûleur avant / arrière
45. Center Burner
Quemador Central Brûleur central
46. Manifold Hardware
Tornillería del distribuidor Boulonnerie de collecteur
47. Manifold
Distribuidor Collecteur
48. Rear Panel
Panel trasero Panneau arrière
49. Catch Pan
Bandeja para recoger el exceso de grasa Lèchefrite
50. Disposable Drip Pan
Bandejas recogegotas Barquette jetable
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Ignition Button
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51. Igniter
Encendedor Allumeur
52. Top Frame Assembly
Estructura de bastidor superior Longeron de cadre de châssis
sommet
53. Front Panel Hardware
Herrajes del tablero frontal Matériel du panneau avant
54. Control Panel Hardware
Tornillería del panel de control
(Destornillador Phillips y arandelas Visserie du panneau de commande (vis à empreinte cruciforme et rondelles)
55. Right Trim Piece
Pieza de ajuste derecha Garniture droite
56. Condiment Basket
Canastilla de condimentos Panier à condiments
57. Front Panel
Quemador delantero Panneau avant
58. Hose
Manguera Tuya u
59. Right Frame Panel Hardware
Elementos de Tablero del bastidor derecho Boulonnerie de Panneau du cadre droit
60. Right Frame Panel
Tablero del bastidor derecho Panneau du cadre droit
61. Wheel Frame Bastidor para las ruedas Châssis des roues
62. Door Glides
Deslizadores de la puerta Glissières de la porte
63. Hinge Rods
Varilla articulada Tige d’articulation
64. Matchlight Holder
Sujetador de Fósforo Support d’allumage par allumette
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GENERAL INSTRUCTIONS
Your Weber® gas barbecue is a portable outdoor cooking appliance. With the Weber® gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer that “outdoor” flavor in the food. The Weber® gas barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber you move. The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.
These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous.
Not for use by children.
If there are local codes that apply to portable gas grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.
• This Weber® gas barbecue is designed for natural (piped in city) gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only.
Do not use with charcoal fuel.
Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
®
®
bars produce
gas barbecue with you if
FOR INSTALLATION IN CANADA
These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standards CAN/ CGA-B149.1 (Installation Code for Natural Gas Burning Appliances and Equipment).
STORAGE
The gas must be turned off at the natural gas supply when the Weber® gas barbecue is not in use.
• When the Weber® gas barbecue is stored indoors, the gas supply must be disconnected.
• The Weber® gas barbecue should be checked for gas leaks and any obstructions in the burner tubes before using. (See Sections: “General Maintenance and Annual Maintenance.”)
Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
The Spider /Insect Screens should also be checked for any obstructions. (See Section: "Annual Maintenance.")
OPERATING WARNING: Only use this barbecue outdoors in a well-
ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.
WARNING: Your Weber
®
gas barbecue shall not be used
under overhead combustible construction.
WARNING: Your Weber® gas barbecue is not intended to be
installed in or on recreational vehicles and/or boats.
WARNING: Do not use the barbecue within 24 inches of
combustible materials, top, bottom, back or sides of the grill.
WARNING: The entire cooking box gets hot when in use. Do
not leave unattended.
WARNING: Keep any electrical supply cord and the fuel
supply hose away from any heated surface.
WARNING: Keep the cooking area clear of flammable vapors
and liquids, such as gasoline, alcohol, etc., and combustible materials.
GAS SUPPLY TESTING
Disconnect your Weber® gas barbecue when the gas supply is being tested at high
pressures. This appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
Turn OFF your Weber® gas barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).
COOKING WARNING: Do not move the Weber® gas barbecue when
operating or while barbecue is hot.
You can adjust the FRONT and BACK burners as desired. The control settings: High (H), Medium (M), Low (L), or OFF (O) are described in your Weber® cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners. For example, to sear steaks, you would set all burners at H (High). Then to complete cooking, you would set FRONT and BACK at M (Medium). Refer to your Weber® cookbook for detailed cooking instructions.
Note: The temperature inside your cooking box for the first few uses, while surfaces are still very reflective, may be hotter than those shown in your cookbook. Cooking conditions. Such as wind and weather, may require the adjustment of the burner controls to obtain the correct cooking temperatures.
Preheating - Your Weber an economical low BTU rate. To preheat: after lighting, close lid and turn all burners to high (HH). Preheating to between 500° and 550° F (260° and 290° C) will take 10 to 15 minutes depending on conditions such as air temperature and wind. Drippings and grease - The Flavorizer amount of drippings for flavorful cooking. Excess drippings and grease will accumulate in the catch pan under the slide out bottom tray. Disposable foil drip pans are available that fit the catch pan.
®
gas barbecue is an energy-efficient appliance. It operates at
®
bars are designed to “smoke” the correct
WARNING: Check the bottom tray for grease build-up before
each use. Remove excess grease to avoid a grease fire in the slide out bottom tray.
CLEANING
®
WARNING: Turn your Weber
gas barbecue OFF and wait for
it to cool before cleaning.
Outside surfaces - Use a warm soapy water solution to clean, then rinse with water.
CAUTION: Do not use oven cleaner, abrasive cleansers
(kitchen cleansers) cleaners that contain citrus products, or abrasive cleaning pads on barbecue or cart surfaces.
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As
needed, remove from grill and wash with warm soapy water, then rinse with water.
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GENERAL INSTRUCTIONS
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CAUTION: Do not clean your Flavorizer® bars or cooking
grates in a self-cleaning oven.
For availability of replacement cooking grates and Flavorizer® bars Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com
Slide out Bottom tray - Remove excess grease, then wash with warm soapy water,
then rinse. Catch pan - Disposable foil trays are available, or you can line the catch pan with
aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse.
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball. Inside cooking module - Brush any debris off of burner tubes. DO NOT ENLARGE
BURNER PORTS (OPENINGS). Wash inside of cooking box with warm soapy water
and a water rinse. Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up.
Flaking built-up grease resembles paint flakes.
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GAS INSTRUCTIONS
INSTALL GAS SUPPLY
General Specifications for Piping Note: Contact your local municipality for building codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must confirm to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL. Some of the following are general requirements taken from the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code for complete specifications.
• This barbecue is designed to operate at 7 inches of water column pressure (.2526 psi).
A manual shut-off valve must be installed outdoors, immediately ahead of the quick
disconnect.
• An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location near the supply line
• The quick disconnect connects to a 3/8 inch NPT thread from the gas source. The quick disconnect fitting is a hand-operated device that automatically shuts off the flow of gas from the source when the barbecue is disconnected
• The quick disconnect fitting can be installed horizontally, or pointing downward. Installing the fitting with the open end pointing upward can result in collecting water and debris.
• The dust covers (supplied plastic plugs) help keep the open ends of the quick disconnect fitting clean while disconnected.
• Pipe compound should be used which is resistant to the action of natural gas when connections are made.
• The outdoor connector must be firmly attached to rigid, permanent construction.
WARNING: Do not route the 10 foot hose under a deck. The
hose must be visible.
Stainless steel surfaces - Preserve Your Stainless Steel - Your grill or its cabinet,
lid, control panel and shelves may be made from stainless steel. In order to keep the stainless steel looking its best is easy. Simply clean it with soap and water, rinse with clean water and wipe dry. A non-metallic brush can be used for stubborn stains.
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IMPORTANT: Do not use wire brushes or abrasive cleaners
on the stainless steel surfaces of your grill, as this will leave scratches.
IMPORTANT: Do no use cleaners that contain chlorine
bleach on the stainless steel surface of your grill.
IMPORTANT: When cleaning surfaces, be sure to rub/wipe
in the direction of the grain to preserve the look of your stainless steel.
Thermoset surfaces - Wash with a soft cloth and a soap and water solution. Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after
cleaning. Thermoset work surfaces are not to be used as cutting boards.
TEST CONNECTIONS
All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA 54, or CAN/CGA-B149.1
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.
GAS LINE PIPING
• If the length of the line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.
• Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule 40) steel or wrought iron pipe.
• Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.
• Plastic tubing is suitable only for outdoor, underground use.
• Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.
• Underground piping must have a minimum of 18" cover
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GAS INSTRUCTIONS
LEAK CHECK PREPARATION
CHECK THAT ALL BURNER VALVES ARE OFF
Valves are shipped in the OFF position, but you should check to be sure that they are turned off. Check by pushing down and turning clockwise. If they do not turn, they are off. Proceed to the next step. If they do turn continue turning them clockwise until they stop, then they are off. Proceed to the next step.
REMOVE CONTROL PANEL AND BURNER CONTROL KNOBS
You will need: Phillips screwdriver.
1) Remove control knobs.
2) Remove screws with a Phillips screwdriver
3) Pull up igniter button until it sticks in the up position and remove control panel from grill.
4) Replace control panel when Leak Check is completed.
CHECK THE FLEXIBLE HOSE TO MANIFOLD CONNECTION
The Natural gas hose has been attached during the manufacturing process. We do recommend that the hose to gas manifold connection be leak tested, following guidelines in this Owners Guide, prior to barbecue operation.
Check:
1) Hose to manifold connection.
WARNING: If there is a leak at connection (1), retighten the
fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
SPIRIT E/SP-210 & 310
(1)
SPIRIT E/SP-210 & 310
(2)
(3)
(1)
*The grill illustrated may have slight differences than the model purchased.
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GAS INSTRUCTIONS
CHECK FOR GAS LEAKS
DANGER Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. Sparks or open flames will result in a fire or explosion which can cause serious bodily injury or death and damage to property.
WARNING: You should check for gas leaks every time you
disconnect and reconnect a gas fitting.
Note: All factory-made connections have been thoroughly checked for gas leaks. The burners have been flame-tested. As a safety precaution however, you should recheck all fittings for leaks before using your Weber® gas barbecue. Shipping and handling may loosen or damage a gas fitting.
WARNING: Perform these leak checks even if your barbecue
was dealer or store assembled.
You will need: a soap and water solution, and a rag or brush to apply it. Make sure side burner is OFF (See LEAK CHECK PREPARATION). Remove valve control knob and screws. Remove porcelain top. To perform leak checks: Slide back the collar of the quick disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure. Slide the collar closed. If it does not engage or lock, repeat procedure. Gas will not flow unless the quick disconnect is properly engaged. Turn on gas supply. Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.
Note: Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.
WARNING: Do not ignite burners when leak checking.
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Check:
1) Hose to manifold connection.
WARNING: If there is a leak at connection (1), retighten the
fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after retightening the fitting, turn off the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
2) Valves to manifold connection
3) Hose to quick disconnect connection
WARNING: If there is a leak at connections (2) or (3) turn
off the gas. DO NOT OPERATE THE GRILL. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
When leak checks are complete, turn gas supply off at the source and rinse connections with water.
SPIRIT E/SP-210 & 310
*The grill illustrated may have slight differences than the model purchased.
(1)
(2)
(3)
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OPERATING INSTRUCTIONS
LIGHTING
Summary lighting instructions are on the control panel.
DANGER
Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.
MAIN BURNER LIGHTING
1) Open the lid.
2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise to ensure that they are in the off position.)
3) Turn the gas supply valve on.
WARNING: Do not lean over the open barbecue. Keep your
face and body at least one foot away from the matchlight hole when lighting the barbecue.
4) Push Front burner control knob down and turn to START/HI.
5) Push the Crossover® Ignition Button several times, so it clicks each time.
6) Check that the burner is lit by looking through the matchlight hole on the front of the cooking box. You should see flame.
WARNING: If the burner does not light, turn the Front burner
control knob to OFF and wait 5 minutes to let the gas clear before you try again, or try to light with a match.
7) After the FRONT burner is lit you can turn on the other burner or burners.
Note: Always light the FRONT burner first. The other burner or burners ignite from the FRONT burner.
Crossover® Ignition System
Note: The Crossover® ignition system ignites the Front burner with a spark from the igniter electrode inside the Gas Catcher™ ignition chamber. You generate the energy for the spark by pushing the Crossover
®
ignition button until it clicks.
WARNING: Check hose before each use of barbecue for nicks,
cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the barbecue. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
MAIN BURNER LIGHTING
SPIRIT
E/SP-210 & 310
*The grill illustrated may have slight differences than the model purchased.
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OPERATING INSTRUCTIONS
11
MANUAL LIGHTING
DANGER
Failure to open lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death.
1) Open the lid.
2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turn clockwise to ensure they are in the off position.)
3) Turn the gas supply valve on.
4) Insert match holder with lit match into the matchlight hole in the front of the cooking box.
WARNING: Do not lean over the open barbecue. Keep your
face and body away from the matchlight hole when lighting the barbecue.
5) Push Front burner control knob down and turn to START/HI.
6) Check that the burner is lit by looking through the matchlight hole on the front of the cooking box. You should see a flame.
WARNING: If the burner does not light, turn the Front
burner control knob to OFF and wait 5 minutes to let the gas clear before you try again.
7) After the FRONT burner is lit you can turn on the other burner or burners.
Note: Always light the FRONT burner first. The other burner or burners ignite from the FRONT burner.
MAIN BURNER LIGHTING
11
SPIRIT E/SP-210 & 310
1
2
7
4,6
*The grill illustrated may have slight differences than the model purchased.
TO EXTINGUISH
Push down and turn burner control knob clockwise to the OFF position. Turn gas supply off at the source.
5
3
TROUBLESHOOTING
PROBLEM CHECK CURE
Burners burn with a yellow or orange flame, in conjunction with the smell of gas.
Burner does not light, or flame is low in HI position.
Experiencing flare-ups:
CAUTION: Do not line the bottom tray with
aluminum foil.
Burner flame pattern is erratic. Flame is low when burner is on HI. Flames do not run the whole length of the burner tube.
Inside of lid appears to be “peeling.” (Resembles paint peeling.)
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
Inspect Spider / Insect Screens for possible obstructions. (Blockage of holes.)
Is fuel hose bent or kinked? Straighten fuel hose.
Does the Left burner light with a match? If you can light the Left burner with a match, then check the
Are you preheating barbecue in the prescribed manner?
Are the cooking grates and Flavorizer coated with burned-on grease?
Is the bottom tray “dirty” and not allowing grease to flow into catch pan?
Are burners clean? Clean burners. (See Section “Maintenance”.)
The lid is stainless steel, not paint. It cannot “peel”. What you are seeing is baked on grease that has turned to carbon and is flaking off.
THIS IS NOT A DEFECT.
®
bars heavily
Clean Spider / Insect Screens. (See Section “Annual Maintenance”)
®
Crossover
All burners on high for 10 to 15 minutes for preheating.
Clean thoroughly. (See Section “Cleaning”)
Clean bottom tray
Clean thoroughly. (See Section “Cleaning”.)
ignition system.
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12
MAINTENANCE
WEBER® SPIDER /INSECT SCREENS
Your Weber® gas barbecue, as well as any outdoor gas appliance, is a target for spiders and other insects. They can nest in the venturi section (1) of the burner tubes. This blocks the normal gas flow, and can cause the gas to flow back out of the combustion air opening. This could result in a fire in and around the combustion air openings, under the control panel, causing serious damage to your barbecue. The burner tube combustion air opening is fitted with a stainless steel screen (2) to prevent spiders and other insects access to the burner tubes through the combustion air openings.
We recommend that you inspect the Spider/Insect screens at least once a year. (See Section “Annual Maintenance”.) Also inspect and clean the Spider/Insect screens if any of the following symptoms should ever occur:
1) The smell of gas in conjunction with the burner flames appearing yellow and lazy.
2) Barbecue does not reach temperature.
3) Barbecue heats unevenly.
4) One or more of the burners do not ignite.
DANGER
Failure to correct the above mentioned symptoms may result in a fire, which can cause serious bodily injury or death, and cause damage to property.
ANNUAL MAINTENANCE
Inspection and cleaning of the Spider/Insect screens
To inspect the Spider/Insect screens, remove the control panel. If there is dust or dirt on the screens, remove the burners for cleaning the screens. Brush the Spider/Inspect screens, lightly, with a soft bristle brush (i.e. an old toothbrush).
CAUTION: Do not clean the Spider/Insect screens with hard
or sharp tools. Do not dislodge the Spider/Insect screens or enlarge the screen openings.
Lightly tap the burner to get debris and dirt out of the burner tube. Once the Spider/ Insect screens and burners are clean replace the burners. If the Spider/Insect screen becomes damaged or cannot be cleaned, please contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®.
(1)
(2)
MAIN BURNER FLAME PATTERN
The Weber® gas barbecue burners have been factory set for the correct air and gas mixture. The correct flame pattern is shown.
1) Burner tube
2) Tips occasionally flicker yellow
3) Light blue
4) Dark blue If the flames do not appear to be uniform throughout the burner tube, follow the burner cleaning procedures.
MAIN BURNER CLEANING PROCEDURE
Turn off the gas supply.
Remove the manifold (See “Replace Main Burners”). Look inside each burner with a flashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
CAUTION: Do not enlarge the burner ports when cleaning.
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