Weber 6770001 Owner's Manual

Owners Guide
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
WARNING
1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.
Liquid Propane Gas
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WARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
WARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual
YOU MUST READ THIS OWNERS GUIDE
BEFORE
OPERATING YOUR GAS GRILL
A023.c B019.a C018.a D002.e
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®
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please carefully follow the assembly instructions in
this manual. After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber gas barbecue if there is a gas leak present. Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches of the top, bottom, back or sides of
your Weber gas barbecue. Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue. Your Weber Gas Barbecue should never be used by children. Accessible parts of the barbecue may be very hot. Keep young children away while it is in use. You should exercise reasonable care when operating your Weber gas barbecue. It will be hot during cooking or cleaning and should never be left unattended, or moved while in operation. Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber gas barbecue. Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners and leave lid closed until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber Gas Barbecue should be thoroughly cleaned on a regular basis. Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a
liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber Gas Barbecue. Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in
operation. A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier. Do not use a liquid propane cylinder with a damaged valve. Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder should be transported and stored accordingly. If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
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Warranty

Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint
Porcelain Hood Section, 25 years
Stainless Steel Side Table, 25 years
Burners, 10 years
Igniter, 3 years
Cooking Grates, 7 years no rust through
Flavorizer Bars, 5 year no rust through
All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Webers satisfaction, they are defective. Before returning any parts, contact the Customer service representative in your region using the contact information sheet provided with your manual. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you. Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber. This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO. Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 USA
LP Cylinder The LP cylinder manufacturer is responsible for the materials, workmanship and performance of the cylinder. If the cylinder has a defect, malfunctions, or you have a question regarding the cylinder, call the cylinder manufacturers customer service center. The phone number is on the warning decal, which is permanently attached to the cylinder. If the cylinder manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center.
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Contents

Danger & Warnings ....................................................................... A-2
Warranty ........................................................................................ A-3
General Instructions ......................................................................A-5
Exploded View............................................................................... A-6
Parts List ....................................................................................... A-10
Assembly Instructions ................................................................... B-1
Installing work surfaces and gas supply Guidelines ...................... C-1
Operating ...................................................................................... D-1
Lighting.......................................................................................... D-1
Manual Lighting ............................................................................. D-2
Lighting the side burner................................................................. D-3
Cooking .........................................................................................D-4
Storage and/or Nouse ................................................................... D-4
Cleaning ........................................................................................D-4
Refilling the LP Cylinder ................................................................ D-5
Safe handling tips for LP Gas Cylinders..........................................
Annual Maintenance ..................................................................... D-8
General Maintenance .................................................................... D-9
Replacing Main Burners ................................................................ D-10
Crossover Ignition System Operations .......................................... D-11
Troubleshooting ............................................................................. D-12
Side Burner Troubleshooting ......................................................... D-13
D-7
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General Instructions

Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® Bars produce that outdoor flavor in the food. The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with, if you move. Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.
These instructions will give you the minimum
requirements for assembling your Weber Gas Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous.
Not for use by children.
If there are local codes that apply to portable gas
grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z
223.1.
The pressure regulator supplied with the Weber
Gas Barbecue must be used. This regulator is set for 10.5 inches of water column (pressure).
This Weber Gas Barbecue is designed for use with
liquid propane (LP) gas only. Do not use with natural (piped in city) gas. The valves, orifices, hose and regulator are for LP gas only.
Do not use with charcoal fuel.
Check that the area under the control panel and
the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
The areas around the LP cylinder must be free
and clear from debris.

Storage

The gas must be turned OFF at the LP cylinder
when the Weber Gas Barbecue is not in use.
When the Weber Gas Barbecue is stored indoors,
the gas supply must be disconnected and the LP cylinder stored outdoors in a well-ventilated space.
LP cylinders must be stored outdoors in a well-
ventilated area out of the reach of children. Disconnected LP cylinders must not be stored in a building, garage or any other enclosed area.
When the LP cylinder is not disconnected from the
Weber Gas Barbecue, the appliance and LP cylinder must be kept outdoors in a well-ventilated space.
Operating
WARNING: Only use this barbecue outdoors in a well-ventilated area. Do not use in a garage, building, breezeway or any other enclosed area. WARNING: Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang. WARNING: Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and/or boats. WARNING: Do not use combustible materials within 24 inches of the top, bottom, back or sides of the grill. WARNING: The entire cooking box gets hot when in use. Do not leave unattended. WARNING: Keep any electrical supply cord and the fuel supply hose away from any heated surface. WARNING: Keep the cooking area clear of flammable vapors and liquids such as gasoline, alcohol, etc., and combustible materials. WARNING: Never store an extra (spare) LP cylinder under or near the Weber Gas Barbecue.

For Installation in Canada

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standard CAN/ CGA-B149.2 (Installation Code for Propane Burning Appliances and Equipment).
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1. Hair Pin Cotter
2. Hinge Pin
3. Left Endcap
4. Shroud
5. 1/4-20 x 1 1/2 inch Bolt
6. Handle lock
7. Handle
8. Warm-Up™ Basket
9. Warming Rack
10. Smoker Assembly
11. Cooking Grate (Small)
12. Flavorizer® Bars
13. Cooking Box
14. 1/4-20 keps nut
15. Slide Out Bottom Tray
16. Catch Pan Holder
17. Left Work Surface
18. Catch Pan
19. Drip Pans
20. 1/4-20 x 2 inch bolt
21. Frame Connector
22. Nylon Washer
23. Front Panel
24. Front Frame
25. 1/4-20 x 1/2 inch Bolt
26. Casters
27. Wheels
28. Hubcaps
29. Bottom Shelf
30. Thermometer
31. Right Endcap
32. Cooking Grate (Large)
33. Burner Control Knobs
34. Control Panel
35. Igniter Button
36. Control Panel Hardware
37. Crossover Tube
38. Front and Back Burners
39. Center Burner
40. Spider Stopper Guards
41. Manifold Hardware
42. Manifold Support Bracket
43. Igniter
44. Igniter Bracket
45. Manifold, Hose and regulator (assembled)
46. Right Work Surface
47. Back Panel
48. Plastic Buttons
49. Rear Frame
50. Tool Holders
51. Wing Nut
52. Cylinder Panel
53. Fuel Guage
54. Liquid Propane Cylinder
55. Cylinder Glides
56. Frame Connector
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© 1999 Weber-Stephen Products Co., Weber, the silhouette, and the kettle configuration are registered trademarks
®
of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL, 60067-6266, U.S.A. This product is covered by one or more United States patents and patents in other nations globally. Printed in the U.S.A.
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Remove Packaging from Grill

Remove all tape from packaging. Remove bottom rack from top of packaging. Remove outer box. Pull out bottom tray from cooking box. Remove packaging material from bottom tray, catch pan holder, catch pan, and drip pan.
Remove Grill from Lower Packaging
WARNING: Lifting the barbecue from the lower packaging requires at least two people.
With two people: lift straight up and over lower packaging and cardboard support.
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