Weber 650 User Manual 2
SUMMITTM450 & 650
LP Gas Barbecues
Operating Guide
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72626 10/00
Read before assembly
DANGER
If you smell gas:
1 Shut off gas to the appliance.
2 Extinguish any open flames.
3 Open lid
4 If odour continues, keep away from the
appliance and immediately call your gas
supplier or your fire service.
Leaking gas may cause a fire or explosion
which can cause serious bodily injury or
death, or damage to property.
WARNING:
1 Do not store or use petrol or other
flammable vapours and liquids in the
vicinity of this or any other appliance.
2 A gas supply cylinder not connected for
use should not be stored in the vicinity of
this or any other appliance.
WARNING: Follow all leak-check
procedures carefully in this manual prior to
barbecue operation. Do this even if
barbecue was dealer assembled.
WARNING: Do not try to light the Weber
Gas Barbecue without first reading the
“Lighting” instructions in this manual.
INFORMATION FOR THE INSTALLER:
This manual must remain with the owner,
who should keep it for future use.
OUTDOOR USE ONLY.
®
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DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may
result in serious bodily injury or death, or in a fire or an explosion causing damage to
property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue.
Improper assembly may be dangerous. Please carefully follow the assembly instructions in this manual.
After a period of storage, and/or nonuse, the Weber Gas Barbecue should be checked for gas leaks and
burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber gas barbecue if there is a gas leak present.
Do not use a flame to check for gas leaks.
Combustible materials should never be within 24 inches of the top, bottom, back or sides of your Weber gas
barbecue.
Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue.
Your Weber Gas Barbecue should never be used by children. Accessible parts of the barbecue may be very
hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your Weber gas barbecue. It will be hot during cooking
or cleaning and should never be left unattended, or moved while in operation.
Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes
before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber gas barbecue.
Never lean over open grill or place hands or fingers on the front edge of the cooking box.
Should a grease fire occur, turn off all burners and leave lid closed until fire is out.
Do not enlarge valve orifices or burner ports when cleaning the valves or burners.
The Weber Gas Barbecue should be thoroughly cleaned on a regular basis.
Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane
unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation.
Use heat-resistant barbecue mitts or gloves when operating barbecue.
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber Gas Barbecue.
Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.
A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane
supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the cylinder
should be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
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TABLE OF CONTENTS
Warnings 2
Warranty 4
A Word of Thanks 4
General Instructions 5
Operating Area 5
Storage 5
*REFER TO YOUR STEP-BY-STEP SECTION AT
THIS TIME
Lighting 6-7
Crossover Ignition System 6
To Extinguish 7
Manual Lighting 7-8
To Extinguish 8
Cooking 9
Storage 9
Cleaning 9
Steam-N-Chips Smoker 10
Refilling The Liquid Propane Cylinder 11
Important LP Cylinder Information 11
Connect Then Filled
Liquid Propane Cylinder 11-12
Safe Handling Tips For Liquid
Propane Gas Cylinders 12
General Maintenance 13-16
Spider/Insect Screens 13
Inspection and Cleaning of the
Spider/Insect Screens 13
Main Burner Flame Pattern 14
Main Burner Cleaning Procedure 14
Replacing Main Burners 14-15
Crossover Ignition System Operations 16
Troubleshooting 17
Patents and Trademarks 18
4
Thank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the
highest quality products for your satisfaction. While we give much attention to our products, an occasional
error may occur. Our knowledgeable Customer Service staff is prepared to help you with any problems with
parts or assembly. Call our toll free number. For quicker service, please have your owner’s manual and
serial number available for reference. We also welcome any comments or suggestions you might have
regarding our products. We wish you the best in outdoor cooking enjoyment.
A WORD OF THANKS
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Grill that it
will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint
Cooking Grates, 7 years no rust through
Flavorizer Bars, 7 year no rust through
All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions accompanying it.
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES
RECEIPT OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and
service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before returning any parts,
contact the Customer Service Representative in your region using the contact information sheet provided with your
manual. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If
you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the
purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration,
misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and
routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this
owner’s manual.
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes,
discolouration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability
and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do
not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.
Weber is not liable for any special, indirect or consequential damages. Some regions do not allow the exclusion or
limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.
Weber does not authorise any person or company to assume for it any other obligation or liability in connection with the
sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on
Weber.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO.
Customer Service Center
250 South Hicks Road
Palatine, IL 60067-6241
USA
WARRANTY
5
GENERAL INSTRUCTIONS
Your Weber Gas Barbecue is a portable outdoor cooking
appliance. With the Weber Gas Barbecue you can grill,
barbecue, roast and bake with results that are difficult to
duplicate with indoor kitchen appliances. The closed lid
and Flavorizer® Bars produce that “outdoor” flavor in the
food.
The Weber Gas Barbecue is portable so you can easily
change its location in your yard or on your patio.
Portability means you can take your Weber Gas
Barbecue with, if you move.
Liquid Propane (LP) gas supply is easy to use and gives
you more cooking control than charcoal fuel.
∑ These instructions will give you the minimum
requirements for assembling your Weber Gas Barbecue.
Please read the instructions carefully before using your
Weber Gas Barbecue. Improper assembly can be
dangerous.
• Not for use by children.
• If there are local codes that apply to portable gas
grills, you will have to conform to them. If there are no
local codes, you must conform to the latest edition of
the National Fuel Gas Code: ANSI Z 223.1.
• The pressure regulator supplied with the Weber Gas
Barbecue must be used. This regulator is set for 10.5
inches of water column (pressure).
• This Weber Gas Barbecue is designed for use with
liquid propane (LP) gas only. Do not use with natural
(piped in city) gas. The valves, orifices, hose and
regulator are for LP gas only.
• Do not use with charcoal fuel.
• Check that the area under the control panel and the
bottom tray are free from debris that might obstruct
the flow of combustion or ventilation air.
• The areas around the LP cylinder must be free and
clear from debris.
For Installation in Canada
These instructions, while generally acceptable, do not
necessarily comply with the Canadian Installation codes,
particularly with piping above and below ground. In
Canada the installation of this appliance must comply with
local codes and/or Standard CAN/CGA-B149.2
(Installation Code for Propane Burning Appliances and
Equipment).
Storage
• The gas must be turned OFF at the LP cylinder when
the Weber Gas Barbecue is not in use.
• When the Weber Gas Barbecue is stored indoors, the
gas supply must be disconnected and the LP cylinder
stored outdoors in a well-ventilated space.
REFER TO YOUR STEP-BYSTEP GUIDE AT THIS TIME
FOR BARBECUE ASSEMBLY
WARNING: Make sure your barbecue is set up
properly and leak checked before attempting
to operate.
• LP cylinders must be stored outdoors in a wellventilated area out of the reach of children.
Disconnected LP cylinders must not be stored in a
building, garage or any other enclosed area.
• When the LP cylinder is not disconnected from the
Weber Gas Barbecue, the appliance and LP cylinder
must be kept outdoors in a well-ventilated space.
Operating
WARNING:This appliance is intended for outdoor
use only and should never be used in garages and
roofed or enclosed porches or verandas.
WARNING:The Weber Gas Barbecue must never be
used under an unprotected combustible roof or
overhang.
WARNING:The barbecue should not be used when
combustible materials are within 60 cm. of the top,
bottom, back or sides of the grill.WARNING: Your
Weber Gas Barbecue is not intended to be installed in
or on caravans and/or boats.
WARNING: When in use, the entire barbecue gets
hot. Never leave it unattended.
WARNING: Keep any electrical supply cord and the
fuel supply hose away from any heated surface.
WARNING: Keep the cooking area clear of
flammable vapours and liquids, such as petrol,
alcohol, etc., and combustible materials.
WARNING: Never store an extra (spare) gas supply
cylinder near the Weber Gas Barbecue.
WARNING:This appliance gets very hot. Take
special care when children or elderly people are
present
WARNING: Do not move the appliance while it is
alight.
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Crossover Ignition System
LIGHTING
Crossover Ignition System
Summit 450
Summit 650
EACH HEAT ZONE OPERATES INDEPENDENTLY
Summary lighting instructions are on the control panel.
DANGER
Failure to open the lid while igniting the barbecue’s
burners, or not waiting 5 minutes to allow the gas to
clear if the barbecue does not light, may result in an
explosive flare-up which can cause serious bodily
injury or death.
Crossover Ignition® System
Note - The Crossover Ignition System ignites the Front
burner with a spark from the igniter electrode inside the
Gas Catcher™ Ignition Chamber.You generate the
energy for the spark by pushing the Crossover Ignition
Button until it clicks.
WARNING: Check hose before each use of
barbecue for nicks, cracking, abrasions or cuts. If the
hose is found to be damaged in any way, do not use
the barbecue. Replace using only Weber authorised
replacement hose. Contact the Customer Service
Representative in your region using the contact
information sheet provided with your manual.
1) Open the lid.
2) Make sure all burner control knobs are turned OFF.
(Push control knob down and turn clockwise to
ensure that it is in the OFF position.)
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