Weber 625 User Manual

S U M M I T

™

425 & 625

S U M M I T

™

450 & 650

Step-By-Step Guide

Natural Gas Barbecues

Summit 425 NG

Summit 650 NG

Summit 625 NG

Summit 450 NG

WARNING: F o l l ow all leak ch e ck pro c e d u r e s carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

INSTALL GAS SUPPLY (CART INSTALLATIONS ONLY)

Typical natural gas supply installation. Figure 1.

Gas line piping

■ If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.

■ Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule

40) steel or wrought iron pipe.

■ Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.

■ Plastic tubing is suitable only for outdoor, underground use.

■ Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.

■ Underground piping must have a minimum of 18" cover.

Test connections

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1.

General Specifications for Piping

Note - Contact your local municipality for building codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.

Some of the following are general requirements taken from ANSI Z223.1, for gas supply installations. Refer to ANSI Z223.1 latest edition for complete specifications.

■ This barbecue is designed to operate at 4.5 inches of water column pressure (.2526 psi). Use only the

regulator with the cooking module.

■ A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect.

CAUTION: If young children are in the area, a locking valve should be considered.

■ An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location near the supply line.

■ The quick disconnect connects to a 3/8 inch NPT thread from the gas source. The quick disconnect

fitting is a hand-operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected.

■ The quick disconnect fitting can be installed horizontally, or pointing downward. Installing the fitting

with the open end pointing upward can result in collecting water and debris.

■ The dust covers (supplied plastic plugs) help keep the open ends of the quick disconnect fitting clean while disconnected.

■ Pipe compound should be used which is resistant to the action of natural gas when connections are made.

■ The outdoor connector must be firmly attached to rigid, permanent construction.

WARNING: Do not route the 12 foot hose under a deck.The hose must be visible.

Outside wall

To barbecue

Quick Disconnect

Male fitting

Figure 1

Inside wall

The quick disconnect is installed above ground

Gas supply

Shut off

Locking shut off

DANGER

Do not use an open flame to ch e ck for gas l e a k s . Be sure there are no sparks or open flames in the area while you ch e ck for gas l e a k s . This will result in a fire or ex p l o s i o n w h i ch can cause serious bodily injury or d e a t h , and damage to pro p e rt y.

REMOVE PACKAGED CONTENTS

TOOLS NEEDED

SUPPLIES NEEDED

7/16 and 3/4 inch open end or an adjustable wrench

Your LP tank is shipped empty for safety. After setting the LP fuel scale you will need to fill it. (See Step "Fill LPt a n k . " )

You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")

Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the inch, 1/2 inch long.

While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-888-33-SUMMIT (1-888-337-8664) to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.

Right panel

(Summit 450 and 650 only)

1/4-20 x 1/2 inch bolt (2)

Nylon washer (4)

Plastic plug (2)

(Summit 450 or 650 only)

1/4-20 keps nut (2)

Flavorizer bar

(7) (Summit 425 or 450) (11) (Summit 625 or 650)

Note: If you are interested in installing a

Summit 4 burner or 6 burner into a built-in unit, call 1-888-33-SUMMIT for warnings, dimensions, and installation instructions for the Summit 475 or 675.

Optional Steam-N-Chips smoker

Note: If you use the Steam-NChips Smoker, you will be removing one of the Flavorizer bars.You have a full set of Flavorizer bars to use when not using the Steam-N-Chips smoker.

Cooking grate

(2) (Summit 425 or 450) (3) (Summit 625 or 650)

Warm-up basket

Burner control knob

(4) (Summit 425 or 450) (6) (Summit 625 or 650)

Bottom tray

ADD COOKING MODULE

REMOVE PACKAGED CONTENTS (CONTINUED)

Wire bottom rack

(For Summit 450 and 650)

Stainless steel bottom shelves

(For Summit 425 and 625)

Catch pan holder

Catch pan

Drip pan

Caution: Use two people to lift and install the cooking module.

Lift the cooking module out of the packaging. The gas line, regulator, and bracket will hang below the module.

Lower the module on an angle into the cart so the control panel is under the front top frame rail. Figure 2. Guide the gas line regulator and bracket while lowering the module into the cart.

Flange

View from

right

Stainless steel work surface (2)

Condiment holder (2)

Tool holder (4)

Figure 2

Lower the back of the cooking module down so it is between the two flanges in the back panel. Figure 3. Use caution not to scratch the paint of the cooking module when setting the module between the flanges.

The cooking module should be level, setting on the front and rear top frame rails.

Flange

Rear top

Front top frame rail

frame rail

View from

right

Hose

Figure 3

ADD RIGHT PANEL

FOR THE SUMMIT 450 & 650

MOUNT REGULATOR BRACKET

You will need: two 1/4-20 x 1/2 inch bolts, two nylon washers, two 1/4-20 keps nuts, and a 7/16 inch or open end wrench.

Position the top of the regulator bracket over the top crosspiece. Slip a washer over the bolt and insert through top of bracket and crosspiece. Add keps nut. Repeat with second bolt. Tighten. Figure 4.

Figure 4

View from below front

Bottom

crosspiece

Curved flange

Top

flange

Crosspiece

You will need: right panel and two plastic plugs. Set the right panel in place. The top flange of the panel

fits over the top crosspiece. The bottom curved flange fits under the bottom crosspiece. Figure 5.

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