Weber 61626 User Manual

MAIN GAS LINE
REPLACEMENT INSTRUCTIONS

THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED

WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN

 WARNING: GENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT.

YOUR ACTIONS, IF YOU FAIL TO FOLLOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN EXPLOSION, OR
STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.

(WILL VOID ALL WARRANTY PROTECTION.)



DANGER: BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.

FAILURE TO FOLLOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A

FIRE OR AN EXPLOSION RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.

MAIN GAS LINE

REpLAcEMENt

 BEFORE STARTING: Make sure lid is closed and casters are

locked to prevent grill from moving.

NOTE: Grills illustrated may have slight differences than model purchased.

61626 07/18/12

AT

4

1

DIScONNEctION OF HOSE FROM GAS SOURcE

NORTH AMERiCAN GRills

LP UNITS:

A) Make sure gas supply is turned off at source.
B) Disconnect LP cylinder from inside of cabinet base.

C) Remove LP cylinder from cabinet base.

NG UNITS:

A) Make sure gas supply is turned off at source.

B) Slide collar of quick-disconnect back to remove

flexible gas supply hose from gas source.

 WARNING: Do not use a wrench

to loosen the connection. Using
a wrench could damage the
regulator coupling and could
cause a leak.

EXPORT GRills

LPG UNITS:
 WARNING: Make sure that the LPG cylinder or regulator valve is

closed.

A) Remove the gas supply cylinder by shutting off the gas supply and disconnecting

the hose and regulator assembly from the cylinder.

Identify your regulator type. Follow the disconnection instructions for that regulator.

1

2

3

Disconnect by Turning Anti-Clockwise
Unscrew regulator from cylinder by turning fitting anti-clockwise (1).

Disconnect by Turning Clockwise
Unscrew regulator from cylinder by turning fitting clockwise (2) (3).

Disconnect by Turning Lever

Turn regulator lever to the down/off position (4). Push in on regulator lever (5) until

it releases from the cylinder (6).

Disconnect by Sliding Collar
Make sure regulator lever is in the off position (7)(9). Slide the collar of the

regulator up (8)(10) to disconnect from the cylinder.

B) Remove LPG cylinder.

NG UNITS:

A) Make sure gas supply is turned off at source.

Manual Shut-Off Valve
B) Disconnect flexible gas supply hose from manual shut-off valve (11). Refer

to instructions included with your flexible gas supply hose.

— OR —
Gas Outlet Valve
B) Disconnect flexible gas supply hose from gas outlet valve (12). Pull plug out

to disengage hose from cover plate. (This automatically shuts off gas.) Refer
to instructions included with your flexible gas supply hose.

4 6

5

7 8

9 10

11

12

See Owner’s Guide for complete gas connection and removal instructions.

2

LID ASSEMBLY AND cOOKBOX cOMpONENtS REMOVAL

3

TOOLS NEEDED: - PHILLIPS

4

MAIN GAS LINE tO MANIFOLD REMOVAL

cONtROL pANEL REMOVAL

210 / 220310 / 320

TOOLS NEEDED: - 3/4"

5

TOOLS NEEDED: - 3/4", 3/4"

MAIN GAS LINE tO BULKHEAD REMOVAL

• REPLACEMENT PART INSTALLATION

6

TOOLS NEEDED:

- 3/4", 3/4"

7

TOOLS NEEDED: - 3/4"

MAIN GAS LINE tO BULKHEAD INStALLAtION

MAIN GAS LINE tO MANIFOLD INStALLAtION

4

 WARNING: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and

operating grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.

8

cONNEctION OF HOSE tO GAS SOURcE

NORTH AMERiCAN GRills

LP UNITS:

A) Reinstall LP cylinder into cabinet base.

B) Screw regulator coupling onto cylinder valve;

turn clockwise, or to the right.

NG UNITS:

A) Slide collar of quick-disconnect back and reconnect

flexible gas supply hose.

 WARNING: Do not use a wrench to

tighten connection. Using a wrench
could damage regulator coupling
and could cause a leak.

EXPORT GRills

LPG UNITS:
 WARNING: Make sure that the LPG cylinder or regulator valve

is closed.

A) Connect regulator to LPG cylinder.

Some regulators push ON to connect and pull OFF to disconnect; others

have a nut with a left-hand thread that connects to the cylinder valve.

Identify your regulator type and follow one of the connection instructions

specific to that regulator.

Connect by Turning Clockwise
Screw regulator onto cylinder by turning fitting clockwise (1). Position the

regulator so that the vent hole (2) faces down.

Connect by Turning Anti-Clockwise
Screw regulator onto cylinder by turning fitting anti-clockwise (3) (4).

Connect by Pushing Lever/Snapping into Position

Turn regulator lever (5) to the down/off position. Push regulator down on

cylinder valve until regulator snaps into position (6).

Connect by Sliding Collar

Make sure regulator lever is in the off position (7)(10). Slide the collar of

the regulator up (8)(11). Push the regulator down onto the cylinder valve
and maintain pressure. Slide collar down to close (9)(12). If regulator does
not lock, repeat procedure.

1

2

3

4

6

5

7

8

9

NG UNITS:

A) Make sure gas supply is turned off at source.

Manual Shut-Off Valve
B) Connect flexible gas supply hose to manual shut-off valve (13). Refer to

instructions included with your flexible gas supply hose.

— OR —
Gas Outlet Valve
B) Connect flexible gas supply hose to gas outlet valve (14). Insert plug into

circular receptacle on cover plate, slide plug upward, and push plug in to
engage. Refer to instructions included with your flexible gas supply hose.

See Owner’s Guide for complete gas connection and removal instructions.

13

10

11

12

14

 WARNING: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and

operating grill. Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.

9

 DANGER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for leaks. Sparks or open flames will result in a fire
or explosion, which can cause serious bodily injury or
death and damage to property.

You will need: a soap and water solution and a rag or brush to apply it.

A) Mix soap and water.
B) Turn gas supply on at source.
C) Check for leaks by wetting fittings with soap and water solution and

watching for bubbles. If bubbles form, or if a bubble grows, there is a leak.

NOTE: When leak checking is complete, turn gas supply off at the source
and rinse connections with water.

Check:
D)

Hose-to-Bulkhead connection (1).

E) Main gas line-to-Bulkhead connection (2).
F) Main gas line-to-Manifold connection (3).
G) Side burner line-to-Manifold connection (4).
H) Side burner valve-to-Side burner line connection (5).

 DANGER: If there is a leak at connection (1,2,3,4 or 5),

retighten the fitting with a wrench and recheck for leaks with
soap and water solution. If a leak persists, turn OFF the gas.
DO NOT OPERATE THE BARBEQUE. Failure to follow dangers,
warnings and cautions contained in this Instruction sheet may
cause a fire or an explosion resulting in serious personal injury
or death as well as damage to property. Contact the Customer
Service Representative in your area using the contact
information on our website. Log onto www.weber.com®.

E) Valves-to-manifold connections (6).
F) Regulator-to-cylinder connections (7) (10).
G) Regulator hose-to-regulator connections (8) (11).
H) Flexible gas supply hose to gas supply connection (9) (12).

 DANGER: If there is a leak at connection (6, 7, 8, 9, 10, 11 or

12), turn off the gas. DO NOT OPERATE THE BARBEQUE.
Failure to follow dangers, warnings and cautions contained
in this Instruction sheet may cause a fire or an explosion
resulting in serious personal injury or death as well as damage
to property. Contact the Customer Service Representative in
your area using the contact information on our website.
Log onto www.weber.com

When leak checks are complete, turn gas supply OFF at the source and rinse
connections with water.

 IMPORTANT: To do a proper leak check, the control panel

must be removed. After checking for leaks, replace the
control panel and control knobs.

®

.

cHEcK FOR GAS LEAKS

5

US Gas Sources:

LP

7 8

2

1

3

4

6

NG

9

Export Gas Sources:

10

LP

11

12

NG

10

cONtROL pANEL REINStALLAtION

TOOLS NEEDED: - PHILLIPS

11

LID ASSEMBLY AND cOOKBOX cOMpONENtS REINStALLAtION

210 / 220310 / 320



PROPOSITION 65 WARNING: HANDLING THE BRASS MATERIAL ON THIS PRODUCT EXPOSES YOU TO LEAD, A CHEMICAL
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

(WASH HANDS AFTER HANDLING THIS PRODUCT.)

 WARNING: Make sure all parts are assembled and hardware is fully tightened before operating the grill. Your

actions, if you fail to follow this product warning, may cause a fire, an explosion, or structural failure resulting in
serious personal injury or death as well as damage to property.

 ATTENTION: This product has been safety-tested and is only certified for use in a specific country. Refer to

country designation located on outside of box.

These parts may be gas-carrying or gas-burning components. Please contact Weber-Stephen Products LLC Customer Service Department for
genuine Weber-Stephen Products LLC replacement part(s) information.

 WARNING: Do not attempt to make any repair to gas-carrying or gas-burning components without

contacting Weber-Stephen Products LLC Customer Service Department. Your actions, if you fail to follow
this product warning, may cause a fire or an explosion resulting in serious personal injury or death and
damage to property.

This symbol indicates that the product cannot be disposed of with household refuse.
For instructions regarding proper disposal of this product in Europe, please visit
www.weber.com®, and contact the importer listed for your country. If you do not have internet
access, contact your dealer for the importer’s name, address and telephone number.

When you decide to dispose of or discard your barbeque, all electrical components (e.g., rotisserie motor, batteries, ignition module, handle lights)
must be removed and disposed of properly according to WEEE. They should be disposed of separately from the barbeque.

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®

© 2012 Designed and engineered by Weber-Stephen Products LLC,

a Delaware limited liability company, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.

Customer Service Center: 90 West Hillcrest Boulevard, Schaumburg, IL 60195

WEBER-STEPHEN PRODUCTS LLC

1-800-446-1071 (USA ONLY) www.weber.com

®