Weber 55556 User Manual

GENESIS
®
Natural Gas Grill Owner’s Guide
YOU MUST READ THIS OWNERS GUIDE
BEFORE
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
1. Do not store spare liquid propane cylinder within 10 feet (3m) of this appliance.
2. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (8m) of this appliance.
OPERATING YOUR GAS GRILL
DANGER
WARNING
#
55556
WARNING: Follow all leak-check procedures carefully in this manual prior to barbecue operation. Do this even if the barbecue was dealer-assembled.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
WARNING: Do not try to light this appliance without reading the “Lighting” Instructions section of this manual
A311_NG.c Ba303.b B305_LP.a C305_NG.b D301_NG.b E201.c
55556 US 10/28/03
Premium NG
US English
Dangers & Warnings
DANGER
Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.
WARNINGS
Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. Improper assembly may be dangerous. Please carefully follow the assembly instructions in this
manual.
After a period of storage, and/or nonuse, the Weber
and burner obstructions before use. See instructions in this manual for correct procedures.
Do not operate the Weber® gas barbecue if there is a gas leak present.  Do not use a flame to check for gas leaks. Combustible materials should never be within 24 inches of the top, bottom, back or sides of your
Weber® gas barbecue.
Do not put a barbecue cover or anything flammable on, or in the storage area under the barbecue. Your Weber® gas barbecue should never be used by children. Accessible parts of the barbecue may
be very hot. Keep young children away while it is in use.
You should exercise reasonable care when operating your Weber® gas barbecue. It will be hot during
cooking or cleaning and should never be left unattended, or moved while in operation.
Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five
minutes before attempting to relight, using the lighting instructions.
Do not use charcoal or lava rock in your Weber® gas barbecue.  Never lean over open grill or place hands or fingers on the front edge of the cooking box. Should a grease fire occur, turn off all burners and leave lid closed until fire is out. Do not enlarge valve orifices or burner ports when cleaning the valves or burners. The Weber® gas barbecue should be thoroughly cleaned on a regular basis.  Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid
propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation. Use heat-resistant barbecue mitts or gloves when operating barbecue. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. Combustion byproducts produced when using this product contain chemicals known to the state of
California to cause cancer, birth defects, or other reproductive harm.
Do not use this barbecue unless all parts are in place. The unit must be properly assembled
according to the instructions outlined in the “Assembly Instruction” section of the Owner’s Guide.
®
gas barbecue should be checked for gas leaks
LIQUID PROPANE GAS UNITS ONLY:
Use the regulator that is supplied with your Weber® gas barbecue.  Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in
operation.
A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid
propane supplier. Do not use a liquid propane cylinder with a damaged valve.
Although your liquid propane cylinder may appear to be empty, gas may still be present, and the
cylinder should be transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the liquid propane cylinder:
1. Move away from liquid propane cylinder.
2. Do not attempt to correct the problem yourself.
3. Call your fire department.
A-2
Contents
Danger & Warnings ..................................................................................A-2
Warranty ..................................................................................................A-4
General Instructions .................................................................................A-5
Cooking ...................................................................................................A-6
Cleaning .................................................................................................. A-6
Exploded View .........................................................................................A-7
Parts List ...................................................................................................A-9
Unpacking ...............................................................................................A-10
Assembly Instructions............................................................................... B-a
Gas Instructions ....................................................................................... C-1
Leak Checking ......................................................................................... C-3
Refilling the LP Cylinder........................................................................... C-4
Safe handling tips for LP Gas ....................................................................C-5
Operating................................................................................................. D-1
Lighting ....................................................................................................D-1
Manual Lighting .......................................................................................D-2
Lighting the side burner............................................................................ D-3
Troubleshooting .......................................................................................D-4
Side Burner Troubleshooting..................................................................... D-5
Maintenance ............................................................................................E-1
Replacing Main Burners ...........................................................................E-2
Crossover® Ignition System Operations .....................................................E-2
A-3
Warranty
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, lifetime, 1 year paint
Porcelain Hood Section, 25 years
Burners, 10 years
Igniter, 3 years
Porcelain Enameled
Cooking Grates, 3 years no rust
through
Porcelain Enameled Cast Iron
Cooking Grates, 5 years no rust
through
Stainless Steel Cooking Grates, 7 years no rust
through
Porcelain Enameled
Flavorizer® Bars, 1 year no rust
through
Stainless Steel
Flavorizer® Bars, 5 year no rust
through
Thermoplastic/Thermoset Parts, 10 years Excluding
fading
All Remaining Parts, 5 years
®
gas grill that
There are no other express warrants except as set forth herein and any applicable implied warranties of merchant­ability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some regions do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.
®
Weber tial damages. Some regions do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you. Weber assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replace­ment of its equipment; and no such representations are binding on Weber®. This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO. Customer Service Center 1890 Roselle Road, Suite 308 Schaumburg, IL 60195 USA
www.weber.com
is not liable for any special, indirect or consequen-
®
does not authorize any person or company to
when assembled and operated in accordance with the printed instructions accompanying it. Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE. This Limited Warranty shall be limited to the repair or replacement of parts that prove defective under normal use and service and which on examination shall indicate, to Weber’s satisfaction, they are defective. Before return­ing any parts, contact the Customer service representative in your region using the contact information sheet pro­vided with your manual. If Weber
approves the claim, Weber® will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber® will return parts to the purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner’s manual. Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
®
confirms the defect and
A-4
General Instructions
Your Weber® gas barbecue is a portable outdoor cooking appliance. With the Weber® gas barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer® bars produce that “outdoor” flavor in the food. The Weber® gas barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber® gas barbecue with you if you move. The natural gas supply is easy to use and gives you more cooking control than charcoal fuel.
These instructions will give you the minimum require­ments for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous.
Not for use by children.
If there are local codes that apply to portable gas grills, you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.
This Weber® gas barbecue is designed for natural (piped in city) gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices and hose are for natural gas only.
Do not use with charcoal fuel.
Check that the area under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
For Installation in Canada
These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standards CAN/CGA-B149.1 (Installa­tion Code for Natural Gas Burning Appliances and Equip­ment).
Storage
The gas must be turned OFF at the natural gas supply when the Weber® gas barbecue is not in use.
When the Weber® gas barbecue is stored indoors, the gas supply must be disconnected.
The Weber® gas barbecue should be checked for gas leaks and any obstructions in the burner tubes before using. (See Sections: “General Maintenance and Annual Maintenance.”)
Check that the areas under the control panel and the slide out bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
The Spider /Insect Screens should also be checked for any obstructions. (See Section: “Annual Maintenance.”)
Operating
WARNING: Only use this barbecue outdoors in a
well-ventilated area. Do not use in a garage, build­ing, breezeway or any other enclosed area.
WARNING: Your Weber® gas barbecue shall not be
used under an unprotected combustible roof or overhang.
WARNING: Your Weber® gas barbecue is not in-
tended to be installed in or on recreational vehicles and/or boats.
WARNING: Do not use the barbecue within 24
inches of combustible materials, top, bottom, back or sides of the grill.
WARNING: The entire cooking box gets hot when in
use. Do not leave unattended.
WARNING: Keep any electrical supply cord and the
fuel supply hose away from any heated surface.
WARNING: Keep the cooking area clear of flam-
mable vapors and liquids, such as gasoline, alco­hol, etc., and combustible materials.
Gas Supply Testing
Disconnect your Weber® gas barbecue when the gas supply is being tested at high pressures. This appli­ance and its individual shutoff valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
Turn OFF your Weber® gas barbecue when the gas supply is being tested at low pressures. This appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at the pressure equal to or less than 1/2 psig (3.5 kPa).
A-5
General Instructions
Cooking
WARNING: Do not move the Weber® gas barbecue
when operating or while barbecue is hot.
You can adjust the FRONT and BACK burners as desired. The control settings: High (H), Medium (M), Low (L), or Off (O) are described in your Weber® cookbook. The cookbook uses these notations to describe the settings of the FRONT and BACK burners. For example, to sear steaks, you would set all burners at H (high). Then to complete cooking, you would set FRONT and BACK at M (medium). Refer to your Weber® cookbook for detailed cooking instructions.
Note: The temperature inside your cooking box for the first few uses, while surfaces are still very reflective, may be hotter than those shown in your cookbook. Cooking conditions. Such as wind and weather, may require the adjustment of the burner controls to obtain the correct cooking temperatures.
CAUTION: Replace thermometer in lid when not in
use. Do not leave thermometer in food while cook-
ing. If burners go out during cooking, open lid, turn off all burners and wait five minutes before relighting. Preheating - Your Weber® gas barbecue is an energy-
efficient appliance. It operates at an economical low BTU rate. To preheat: after lighting, close lid and turn all burners to high (HH). Preheating to between 500° and 550° F (260° and 290° C) will take 10 to 15 minutes depending on conditions such as air temperature and wind. Drippings and grease - The Flavorizer® bars are de- signed to “smoke” the correct amount of drippings for flavorful cooking. Excess drippings and grease will accu­mulate in the catch pan under the slide out bottom tray. Disposable foil drip pans are available that fit the catch pan.
WARNING: Check the bottom tray for grease build-
up before each use. Remove excess grease to avoid
a grease fire in the slide out bottom tray.
Cleaning
WARNING: Turn your Weber® gas barbecue OFF and
wait for it to cool before cleaning.
CAUTION: Do not clean your Flavorizer® bars or
cooking grates in a self-cleaning oven. For availability of replacement cooking grates and Flavorizer® bars contact the Customer Service Representative in your region using the contact information sheet provided with your manual.
Outside surfaces - Use a warm soapy water solution to
clean, then rinse with water.
CAUTION: Do not use oven cleaner, abrasive cleans-
ers (kitchen cleansers) cleaners that contain citrus
products, or abrasive cleaning pads on barbecue or
cart surfaces.
Slide out Bottom tray - Remove excess grease, then
wash with warm soapy water, then rinse
Flavorizer® bars and Cooking grates - Clean with a suitable brass bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water.
Catch pan - Disposable foil trays are available, or you can line the catch pan with aluminum foil. To clean the catch pan, wash with warm soapy water, then rinse.
Thermometer - Wipe with warm soapy water; clean with plastic scrub ball. Do not put in dishwasher or submerge in water.
Inside cooking module - Brush any debris off of burner tubes. DO NOT ENLARGE BURNER PORTS (OPEN- INGS). Wash inside of cooking box with warm soapy water and a water rinse.
Inside Lid - While lid is warm, wipe inside with paper towel to prevent grease build-up. Flaking built-up grease re­sembles paint flakes.
Stainless steel surfaces - Wash with a soft cloth and a soap and water solution. Be careful to scrub with the grain direction of the stainless steel.
Thermoset surfaces - Wash with a soft cloth and a soap and water solution.
Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning.
Thermoset work surfaces are not to be used as cutting boards.
A-6
Exploded View
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Genesis® Silver-C Prem. NG
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A-7
Exploded View List
1. Hinge Pin
2. Left Endcap
3. Shroud
4. Handle
5. Warm-Up™ Basket
6. Warming Rack
7. Cooking Grates
8. Flavorizer® Bars
9. Cooking Box
10. 1/4-20 keps nut
11. Slide Out Bottom Tray
12. Work Surface
13. Catch Pan Holder
14. Left Rear Trim Assembly Arm
15. 1/4 - 14 x 5/8 inch bolt
16. Left Trim Piece
17. Left Front Trim Assembly Arm
18. 1/4 - 20 x 2 1/4 inch bolt
19. Swing Up Table Assembly
20. 1/4 - 20 x 1 inch bolt
21. Nylon Washer
22. Caster Frame
23. Caster
24. Bottom Rack
25. Wheel
26. Hubcap
27. Hair Pin Cotter
28. Right Endcap
29. Thermometer Bezel Assembly
30. Thermometer Assembly
31. Handle Hardware
32. Control Panel Knobs
33. Control Panel
34. Control Panel Hardware
35. Crossover® Ignition Button
36. Crossover® tube
37. Front / Rear Burner
38. Center Burner
39. Manifold Hardware
40. Manifold, Hose and regulator (assembled)
41. Catch Pan
42. Disposable Drip Pan
43. Igniter
44. Top Frame Assembly
45. Side Burner
46. Right Rear Trim Assembly Arm
47. Right Trim Piece
48. Right Front Trim Assembly Arm
49. Right Side Swing-Up Table
50. Front Panel
51. Hose
52. Cylinder Glides
53. Wheel Frame
54. 1/4 - 20 x 1 3/4 inch bolt
A-8
Parts List
Cooking Box Assembly - 1
Caster Frame - 1
Wheel Frame - 1
Side Burner - 1
®
Flavorizer
Warm-Up
Warming Rack - 1
Cooking Grate - 2
Bottom Tray - 1
Bars - 5
Basket - 1
Bottom Rack - 1
Left Swing Up Table - 1
Right Swing Up Table - 1
Left Trim Assembly - 1
Catch-Pan Holder - 1
Catch-Pan - 1
Disposable Drip Pans - 2
1 inch Bolts (1/4 x 20 x 1 inch Bolt) - 8
Nylon Washer - 8
Wrench - 1
Side Table - 1
Right Trim Assembly - 1
7/16 inch Wrench - 1
Hose - 1
A-9
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