Weber 55355 User Manual

1

Burner Tube Replacement Instructions

55355 07/31/02

WARNING: BEFORE STARTING, TURN THE GAS OFF AT THE GAS SUPPLY, DISCONNECT
THE GAS SUPPLY AND CAREFULLY READ THESE INSTRUCTIONS BEFORE REPLACING THE
MAIN BURNERS.

STEP 2

Remove the Control Panel and burner control knobs

Be sure gas is turned off at source.

Remove control panel and burner control knobs

You will need: Phillips screwdriver.

1) Remove control knobs.

2) Remove screws through slots in trim with a Phillips
screwdriver.

3) Pull up igniter button until it sticks in the up position and
remove control panel from grill.
*If you have a different style grill, put your fingers under
the edge of the control panel at the control panel push­in buttons and pull toward you.

l

STEP 1

Remove the Manifold and Valve Assembly

Unhook the manifold bracket(1) and unscrew the two nuts(2)
that hold the manifold to the cooking box. Pull the manifold
assembly out of the burners and carefully set it down.

(2)

(1)

Frame Brace

Cookbox

Manifold Valve Assembly

*The grill illustrated may have slight differences than

the model purchased

STEP 3

Remove the Cooking Grates and Flavorizer®Bars

Your

Weber Gas Barbecue must be OFF and cool.

(3)

(1)

(2)

*The grill illustrated may have slight

differences than the model purchased

Hole in the
frame brace

(2)

*If you have a different style gril

there will be push buttons

to remove instead of screws

Control panel

push-in buttons

2

5) Slide the burner assembly out from under the guide

screw and washer(1) in the corners of the cooking box.

Do not loosen screws. The screws are only guides.

6) Lift and twist the burner assembly slightly, to separate
the Crossover

®

tube(1) from the burners. Remove the

burners from the cooking box(2).

STEP 4

Reinstall Burner Tubes (reverse steps 5 and 6)

Note: The new burner tubes have an insect screen. The

old plastic insect screens are no longer needed.

1) Slide new burner tubes back through openings in
cookbox.

2) Insert Crossover®tube into the opening at the end of
outside burners (a).
If you have a 3rd burner slide the notched end into the
bracket on the Crossover®tube (b) Note:The single

row of gas portholes should be facing up.

3) Slide the burner assembly back under the guide screws
and washers (b) at the corners of the cooking box.

Do not tighten screws. The screws are only guides.

(1)

3 burner

2 burner

(1)

Old

3 burner

New

2 burner

(2)

Center Bracket

(b)

(a)

(a)

(c)