Weber 3400 NG, 2200 NG, 3200 NG User Manual

PLATINUM
SERIES II
Natural Gas Barbecues

Step-By-Step Guide

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled.
WARNING: Do not operate this barbecue without reading the entire operating guide.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
FOR Y OUR SAFETY If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
97461 12/96
Platinum Series II 2200 NG
Platinum Series II 3200 NG
Platinum Series II 3400 NG
R
A P P R O V E D
CANADIAN
GAS ASSOCIATION
®
2

Gas line piping

If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule
40) steel or wrought iron pipe.
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, underground use.
Gas piping in contact with earth, or any other material which may corrode the piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18” cover.

Test connections

All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1.
Gas supply
Shut off
Locking shut off
Inside wall
Outside wall
Quick Disconnect
Figure 1
The quick disconnect is installed above ground
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.

General Specifications for Piping

Note - Contact your local municipality for building codes regulating outdoor gas barbecue installations. In absence of Local Codes, you must conform to the latest edition of ANSI Z223.1. WE RECOMMEND THAT THIS INSTALLATION BE DONE BY A PROFESSIONAL.
Some of the following are general requirements taken from ANSI Z223.1, for gas supply installations. Refer to ANSI Z223.1 latest edition for complete specifications.
This barbecue is designed to operate at 7 inches of water column pressure (.2526 psi).
A manual shut-off valve must be installed outdoors, immediately ahead of the quick disconnect.
CAUTION: If young children are in the area, a locking valve should be considered.
An additional manual shut-off valve indoors should be installed in the branch fuel line in an accessible location near the supply line.
The quick disconnect connects to a 3/8 inch NPT thread from the gas source. The quick disconnect fitting is a hand-operated device that automatically shuts OFF the flow of gas from the source when the barbecue is disconnected.
The quick disconnect fitting can be installed horizontally, or pointing downward. Installing the fitting with the open end pointing upward can result in collecting water and debris.
The dust covers (supplied plastic plugs) help keep the open ends of the quick disconnect fitting clean while disconnected.
Pipe compound should be used which is resistant to the action of natural gas when connections are made.
The outdoor connector must be firmly attached to rigid, permanent construction.

INSTALL GAS SUPPLY

Typical natural gas supply installation. Figure 1.
3

TOOLS NEEDED

Phillips screwdriver
7/16 inch or adjustable wrench

SUPPLIES NEEDED

While we give much attention to our products, unfor­tunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
You will need a soap and water solution to check for gas leaks. (See section “Check for Gas Leaks.”)
Refer to exploded view in the Operating Guide if replacement parts are needed.
Bottom tray
Figure 2
Remove bottom rack from top of packaging. Remove all tape from packaging. Remove outer box. Pull out bottom tray from cooking box. Remove packaging material from bottom tray, catch pan holder, catch pan, and drip pan. For the Platinum Series II 3400, remove the white plastic from the stainless steel.

REMOVE BOTTOM TRAY FROM GRILL

Bottom wire rack
Bottom tray
Catch pan holder
Catch pan
Drip pan
Four 1/4-20 inch bolts
Four nylon washers

REMOVE GRILL FROM LOWER PACKAGING

Make sure natural gas hose is free from lower packaging before lifting.
WARNING: Lifting the barbecue from the lower packaging requires at least two people.
With two people lift straight up and over lower packaging and cardboard support.
Note: For the Platinum Series II 3400, make sure the front doors are securely closed before lifting.
4
Left work surface
Right work surface (Platinum Series II 2200 NG only)
Side burner (Platinum Series II 3200 NG and 3400 NG only)
Hose

REMOVE PACKAGED PARTS FROM LOWER CARTON

Figure 3
Note: For the Platinum Series II 3200 and 3400, remove the white plastic on the stainless steel of the side burner.
5

INSTALLATION OF CATCH PAN INTO BOTTOM TRAY

Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 4. The front of the catch pan holder
must be on the same side as the finger grip of the bottom tray.
Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you.
CAUTION: Do not line bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.
Put the foil drip pan into the catch pan. Slide the catch pan into the catch pan holder with its
finger grip towards you.
Finger grip
Figure 4
Front of catch pan holder
Figure 5

REINSTALLATION OF STAINLESS STEEL FLAVORIZER BARS

Set the short stainless steel Flavorizer bars front to back in the upper position. Figure 6. Place Steam-N-Chips Smoker so it opens towards Flavorizer bars.
Note: Remove any tape or packing material. Parts are shipped in place. Use these steps to check that they are in position. The Flavorizer bars are already in place.
This step is only for reinstallation.
Set the long stainless steel Flavorizer bars side to side in the lower position of the cooking box. Insert the front two Flavorizer bars through the Steam-N-Chips Smoker flue. Figure 5.
Figure 6
Flue
6
Note:The cooking grates are already in place.This stepp is for reinstallation only.
Set the cooking grates onto the ledges in the cooking box. The open "U" of the cooking grate goes down. Figure 7.
Set the warming rack into the slots at the rear of the cooking box. Figure 8.
Figure 7
Figure 8

REINSTALLATION OF COOKING GRATES

REINSTALLATION OF WARMING RACK

7

INSTALL WARM-UP BASKET

Insert one end of the Warm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid. Figure 9.
Figure 9
If you have the Platinum Series II 2200, go to step “Install Work Surfaces” on page 8.
If you have the Platinum Series II 3200, go to step “Install Work Surface and Side Burner” on page 8.
If you have the Platinum Series II 3400, go to step “Install Work Surface and Side Burner” on page 10.
8
INSTALL WORK SURFACES
FOR THE PLATINUM SERIES II 2200
You will need...left work surface, right work surface, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch or adjustable wrench.
Insert the left work surface tabs in the slots to the left of the cooking box. Figure 10 (a). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 10 (b).
Insert the right work surface tabs in the slots to the right of the cooking box. Figure 10 (c). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 10 (d).
Platinum Series II 2200
Figure 10
(a)
(b)
(c)
(d)
View from left side
View from left underside
View from
right side
View from right
underside
You will need... left work surface, side burner assembly, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch or adjustable wrench.
Insert the left work surface tabs in the slots to the left of the cooking box. Figure 11 (a). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 11 (b).
Note: Remove protective covers from tabs of side burner.
Insert the side burner assembly tabs in the slots to the right of the cooking box. Figure 11 (c). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 11 (d).
Side burner can only be installed on right side of barbecue.
Platinum Series II 3200
Figure 11
View from left side
View from left underside
View from
right side
View from right
underside
Tabs
Tabs
(d)
(b)
(c)
(a)
INSTALL WORK SURFACE AND SIDE BURNER
FOR THE PLATINUM SERIES II 3200
After this assembly, proceed to step “Install Bottom Rack” on page 12.
9
Route the side burner hose around the tank panel so it will not interfere with the scale indicator rod.
The side burner hose is connected in the following manner:
Slide back the collar of the quick disconnect on the manifold. Push the male fitting of the side burner hose into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 12. Figure 13 shows the quick disconnect engaged.
Check that the side burner is properly assembled.
Manifold side view
Manifold side view
Figure 12
Figure 13
Male fitting
Quick disconnect
engaged
Side burner
hose
(c)
(a)
(b)
Figure 15
INSTALL WORK SURFACE AND SIDE BURNER
FOR THE PLATINUM SERIES II 3200 (CONTINUED)
View from right
underside
To NG supply
To side burner
WARNING: Set the burner ring onto the burner head with the slots facing up. Rotate the burner ring until the four lugs on the burner ring are seated in the four slots on the burner head. Fi g ur e 1 5 ( b) .
Note: The burner head has a hole in it that fits over the igniter electrode.
After this assembly, proceed to step “Install Bottom Rack” on page 12.
Figure 14
Windshield
Burner
cap
Burner
ring
Burner
head
Burner
orifice
Burner
base
Grate
Slots
Lugs
Igniter
electrode
10
You will need... left work surface, side burner assembly, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch or adjustable wrench.
Insert the left work surface tabs in the slots to the left of the cooking box. Figure 16 (a). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 16 (b).
To install side burner
Note: Remove protective covers from tabs of side burner.
Insert the side burner assembly tabs in the slots to the right of the cooking box. Figure 16 (c). Slip washers on the bolts and insert the bolts as shown. Tighten. Figure 16 (d).
Side burner can only be installed on right side of barbecue.
Platinum Series II 3200
Figure 16
View from left side
View from left side
View from
right side
View from right
underside
Tabs
(b)
(c)
(a)
INSTALL WORK SURFACE AND SIDE BURNER
FOR THE PLATINUM SERIES II 3400
(d)
Left panel
11
Route the side burner hose so it will not interfere with the scale indicator rod.
The side burner hose is connected in the following manner:
Slide back the collar of the quick disconnect on the manifold. Push the male fitting of the side burner hose into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 17. Figure 18 shows the quick disconnect engaged.
Check that the side burner is properly assembled.
Manifold side view
Manifold side view
Figure 17
Figure 18
Male fitting
Quick disconnect
engaged
Side burner
hose
(c)
(a)
(b)
Figure 20
INSTALL WORK SURFACE AND SIDE BURNER
FOR THE PLATINUM SERIES II 3400 (CONTINUED)
View from right
underside
To NG supply
To side burner
Figure 19
Windshield
Burner
cap
Burner
ring
Burner
head
Burner
orifice
Burner
base
Grate
Slots
Lugs
WARNING: Set the burner ring onto the burner head. Rotate the burner ring until the four lugs on the burner ring are seated in the four slots on the burner head. Figure 20 (b).
Note: The burner head has a hole in it that fits over the igniter electrode.
After this assembly, proceed to step “Install Bottom Rack” on page 12.
Igniter
electrode
12
Valves are shipped in the OFF position, but you should check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. Figure 22.
Figure 22
For models 3200 & 3400, check that the side burner valve is in the OFF position. Push in and turn to OFF. Figure 23.
Figure 23

INSTALL BOTTOM RACK

Place the bottom rack between the frame supports. Figure 21.
Figure 21
For the Platinum Series II 3400, place the bottom rack under the cart between the frame supports. Lift up one end of the rack so that it clears the crosspiece. Continue to lift until the opposite end clears the opposite crosspiece. Set the rack in place on both crosspieces.

CHECK THAT ALL BURNER VALVES ARE OFF

13

CHECK FOR GAS LEAKS

Figure 25
Figure 24
Use a Phillips screwdriver to remove the screws from the underside of the control panel. Figure 25.
Stand at the right end of the barbecue. Lift the control panel off. The side burner or work surface remains in place.
View from right
underside
WARNING
This gas connections of your Weber Gas Barbecue have been factory tested. We do however recommend that you leak check all gas connections before operating your Weber Gas Barbecue.
Remove the knobs from the control panel. Figure 24.
Turn on gas supply.
WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.
You will need: a soap and water solution and a rag or brush to apply it.
Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.
WARNING
Make sure all burner control knobs are in the OFF position, including the side burner, if the barbecue has a side burner.
14
CHECK FOR GAS LEAKS
Figure 26
(a)
(b)
(c)
(d)
(e)
View from below
(f)
WARNING: Do not ignite burners while checking for leaks.
Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.
Check: a) Hose to manifold connection. Figure 26 (a).
WARNING: If there is a leak at connection a, retighten the fitting with a wrench and recheck for leaks with soap and water solution.
If a leak persists after retightening the fitting, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact your dealer.
b) Manifold to side burner hose connection.
Figure 26 (b). c) Valves to manifold connections. Figure 26 (c). d) Hose to quick disconnect connection. Figure 26 (d). e) Side burner supply line to side burner orifice
connection. Figure 26 (e). f) Side burner hose to side burner valve, and side
burner supply line to side burner valve. Figure 26 (f).
WARNING: If there is a leak at connections b, c, d, e or f, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact your dealer.
When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

REINSTALL THE CONTROL PANEL

Set the control panel in place over both frame braces. (Hold the Crossover Ignition button up while setting the control panel in place.) Slip washers on Phillips screws, insert into holes as shown, and tighten. Figure 27 (a).
Push on the burner control knobs. Figure 27 (b).
Figure 27
(a)
(b)
REFER TO OPERATING GUIDE BEFORE LIGHTING BARBECUE
Underside view of right work surface or side burner
Loading...