Weber 2200 User Manual

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WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.

NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.

FOR YOUR SAFETY If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or your fire department.

WARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even though the barbecue is assembled.

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the vicinity of this or any other appliance.

2. An LP tank not connected for use shall

not be stored in the vicinity of this or any other appliance.

PLATINUM

™

2200 Series

LP Gas Barbecue

Step-By-Step Instructions

8776601 12/94

Step 2

Remove packaged parts

Remove and unpackage warming rack, Weber Warm-Up Basket, 2 cooking grates, cardboard box (which contains cookbook and warranty card), 8 short stainless steel Flavorizer Bars and 5 long stainless steel Flavorizer Bars.

Note - Be sure no packaging material is left in the cooking box before reinstalling parts.

Step 1

Removal of all tape

Remove tape from the following locations:

front and rear of side work tables swing tables swing table slide bars bottom tray beneath the cooking box bottom accessory trays

Assembly

Supplies needed

You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")

Refer to exploded view if replacement parts are needed. Your LP tank is shipped empty for safety. After setting

the LP fuel scale you will need to fill it. (See Step "Fill LP tank.")

While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual available for reference.

Figure 1

Figure 2

Warming basket

Weber Warm-Up

Basket

Cooking grates

Short Stainless

Steel Flavorizer

Bars

Long Stainless

Steel Flavorizer

Bars

Step 3

Reinstallation of Stainless Steel Flavorizer Bars, Cooking Grates and Warming Rack

Set the long stainless steel Flavorizer bars side to side in the lower position of the cooking box, then set the short stainless steel Flavorizer bars, front to back in the upper position. Figure 3.

Set the cooking grates onto the ledges in the cooking box. The open "U" of the cooking grate goes down. Figure 4.

Set the warming rack into the slots at the rear of the cooking box. Figure 5.

Figure 3

Figure 4

Figure 5

Step 4

Installation of catch pan holder into bottom tray

Pull out bottom tray from cooking bo x. Remove packaging material from bottom tray, catch pan

holder, catch pan, and drip pan.

Hook the ends of the catch pan holder into the hole in the bottom tray. Figure 7. The front of the catch pan

holder must be on the same side as the finger grip of the bottom tray.

Slide the bottom tray onto the mounting rails under the cooking box with finger grip toward you.

CAUTION: Do not line bottom tray with aluminum foil. It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan.

Put the foil drip pan into the catch pan. Slide the catch pan into the catch pan holder with its

finger grip towards you.

Bottom tray

Finger grip

Figure 6

Figure 7

Front of catch pan holder

Step 5

Removal of LP Tank

Note - You must remove tank and it's packaging before lifting grill out of lower carton.

1) Loosen tank lock wing nut and turn tank lock up out of the way. Tighten wing nut. Figure 8 (a).

2) Lift tank straight up. The cardboard sleeve will come with it, then remove the sleeve from the tank.

Step 6

Remove grill from lower packaging

WARNING: Lifting the barbecue from the lower packaging requires at least two people.

With two people lift straight up and over lower packaging and cardboard support.

Figure 8

Figure 9

Tank lock wing nut

Step 7

Install Lid

Remove hinge pins and hair pin cotters from back of cooking box.

Set the lid in place. Align the hinges at the rear of the barbecue. Insert hinge pins from the outside. Insert hair pin cotters into the small holes in the hinge pins. Figure 10.

Remove tape securing the thermometer into its holder.

Hair pin cotter

Hinge pin

Step 8

Install Weber Warm-Up Basket

Insert one end of the Weber Warm-Up Basket into the hole in the right end of the lid and the other end into the slot in the left end of the lid. Figure 11.

Figure 10

Figure 11

Step 9

Set LP fuel scale

You will need: LP tank (empty).

Note - For accuracy, the fuel scale must be set with an empty tank.

We utilize various LP tank manufacturers. Some of the tanks we receive have differing top collar assemblies. (The top collar is the metal protective ring around the valve.) One series of tanks mounts with the valve facing front. The other tanks mount with the valve facing away from the fuel scale. These types of tanks are illustrated in Figure 12.

Loosen the tank lock wing nut. Tighten so the lock is held up out of the way. Figure 12 (a). Lift and hook the tank onto the fuel scale. With an empty LP tank, adjust the fuel scale setting to E with scale setting (top) wing nut. Figure 12 (b).

CAUTION: Do not remove adjustment wing nut from tank scale.

After adjusting tank scale, push tank down a couple of times to check that the tank scale is set on “E”.

FEF

(a)

Scale setting wing nut

Figure 12

(b)

Step 12

Check that items are secured

Note - Although the following items were factory assembled, check that they have not loosened during shipping and handling.

Remove the tape from the manifold bracket. Check that the bracket is securely hooked onto the

frame brace and under the manifold at the center burner valve. Figure 14.

If it is loose lift the bracket, manifold and cooking box slightly as a unit and reposition onto the frame brace.

Figure 14

Manifold Bracket

Step 10

Fill LP tank

Note - The LP tank manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect, malfunctions, or you have a question regarding the tank, call the tank manufacturer's customer service center. The phone number is on the warning decal which is permanently attached to the tank. If the tank manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center.

Take the LP tank to an RV center (or some other source of LP gas) to fill the tank with 20 pounds of liquid propane.

WARNING: We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant, who fills the tank by weight.

IMPROPER FILLING IS DANGEROUS.

Tell your LP dealer that this is a new LP tank. The air must be removed from a new LP tank before the initial filling. Your LP tank dealer is equipped to do this.

CAUTION: If you exchange your LP tank, make sure you get a similar tank in return. Your LP tank is equipped with a quick-disconnect valve. Other LP tanks are not compatible with your barbecue connection.

The LP tank must be installed, transported and stored in an upright position. LP tank should not be dropped or handled roughly.

Never store or transport the LP tank where temperatures can reach 125° Fahrenheit (too hot to hold by hand – for example: do not leave the LP tank in a car on a hot day).

For full instructions on safe handling of LP tanks, see Section "Safe handling tips for LP gas,” in the Operating Guide.

Step 11

Remove control panel

Remove the right side work table. Remove the burner control knobs. Figure 13 (a). Grasp the under the edge of the control panel at the control panel push-in buttons and slide along the frame toward you. Figure 13 (b). Lift off the control panel.

Figure 13

(a)

(b)

control panel push-in

buttons

Check that the igniter is secure in the frame brace and has not shifted out of the key hole. Figure 15.

If it is loose, slide the igniter into the rear of the key hole. Carefully tighten the igniter lock nut with an adjustable wrench or pliers.

Check that the tank panel tabs are in their slots in the frame brace. Figure 16.

Check that all the burner valves are off. Valves are shipped in the OFF position, but you should

check to be sure. Put the knob on each valve. Check by pushing down and turning clockwise. If they do not turn, they are off, proceed to the next step. Figure 17.

Figure 16

Figure 17

Tank panel tabs

Figure 15

Igniter lock nut

Keyhole in frame brace

Small part of keyhole in frame brace

Frame brace

(a)

(b)

(c)

Step 13

Connect filled LP tank

WARNING: Make sure that the LP tank valve is closed. Close by turning clockwise.

Hook the LP tank onto the fuel scale. Loosen the tank lock wing nut. Swing the tank lock down. Tighten the wing nut. Figure 18.

Figure 18

Tank lock wing

nut

Remove the tape from the hose and regulator. Route the hose so it will not interfere with the scale

indicator rod. The hose and regulator are connected in the following

manner: Slide back the collar of the quick disconnect on the tank

valve. Push the male fitting of the regulator into the quick disconnect, and maintain pressure. Slide the collar closed. Figure 19 (a). Figure 19 (b) shows the quick disconnect engaged and various components of the tank and regulator. Regulator vent hole should be at 3, 6, or 9 o'clock. It should not be pointed up. Figure 19 (c).

Figure 19

Turn so regulator vent does not collect water

Hose

Quick disconnect engaged

Valve handwheel close clockwise

Tank valve

Collar

Male fitting

Pressure relief valve

Tank

Regulator

Regulator vent

(a)

(b)

(c)

Step 14

Check for gas leaks

WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting.

Note - All factory made connections have been thoroughly checked for gas leaks. The burners have been flame tested. As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue. Shipping and handling may have loosened or damaged a gas fitting.

WARNING: Perform these leak checks even though your barbecue was assembled.

You will need: a soap and water solution and a rag or brush to apply it.

To perform leak checks: open tank valve by turning the tank valve handwheel counterclockwise. Figure 20.

DANGER

Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for leaks. This will result in a fire or explosion which can cause serious bodily injury or death and damage to property.

c) Valves to manifold connections. Figure 21 (c). d) The hose to regulator connection. Figure 21 (d).

WARNING: If there is a leak at c or d, turn OFF the gas. DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen Customer Service.

When leak checks are complete, turn gas supply OFF at the source and rinse connections with water.

Check for leaks by wetting the connections with the soap and water solution and watching for bubbles. If bubbles form or if a bubble grows there is a leak.

Note - Since some leak test solutions, including soap and water, may be slightly corrosive, all connections should be rinsed with water after checking for leaks.

WARNING: Donot ignite burners when leak checking.

Check: a) Hose to manifold connection. Figure 21 (a). b) Regulator to tank connection. Figure 21 (b).

WARNING: If there is a leak at a or b, retighten the fitting with a wrench and recheck for leaks with soap and water solution.

If a leak persists after retightening the fitting, turn OFF the gas. DO NO

T OPERATE THE BARBECUE.

Contact Weber-Stephen Customer Service.

(a)

(c)

(d)

(b)

Step 15

Put the control panel back on

Set the control panel in place over both frame braces. (Hold the Crossover Ignition button up while setting the control panel in place.) Place your thumbs over the control panel push-in buttons, and push them into the frame brace until they snap into place. Figure 22 (a).

Push on the burner control knobs. Figure 22 (b). Replace the right side worktable.

Figure 20

Figure 21

Figure 22

(a)

(b)

®®®®®®®

4 5

10-11

16, 11

22, 23

27 28 29 30 31 32 33

64-65

11 39

35 36 37 38

17 18-19, 11

59-63

18 19 11

66 67

Parts List

All items are single quantities unless otherwise specified.

Parts can be ordered directly from Weber-Stephen Products Company by phone or mail.

Note - Do not return parts to Weber-Stephen Products Co. without first contacting the Customer Service Center by phone or mail. Returning the part may not be necessary.

1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Stainless Steel short Flavorizer Bars (8) 6 Stainless Steel long Flavorizer Bars (5) 7 Cooking grates (2) 8 Work tables (2)

9 Tubing plugs (2) 10 1/4-20 x 2 inch bolts (5) 11 1/4 inch nylon washers (22) 12 Spacer bracket 13 Swing table end bracket (2) 14 Left frame 15 Swing Tables (2) 16 1/4-20 x 1/2 inch bolts (6) 17 Left hand slide bar assembly 18 10-24 x 1 3/4 inch machine screws (4) 19 10-24 hex nuts (4) 20 Caster frame 21 Casters (2) 22 Bottom tray mounting rails (2) 23 Bottom tray 24 Catch pan holder 25 Catch pan 26 Drip pans (2) 27 Frame connectors (2) 28 Accessory trays (2) 29 Wheel hub caps (2) 30 Wheels (2) 31 Axle 32 Front panel 33 Wheel frame 34 1/4-20 hex nut 35 Tank glides (2) 36 Glide axle 37 Glide hubcaps (2) 38 Tank panel 39 1/4-20 x 1 1/4 inch bolt

Contact: Weber-Stephen Products Company

Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (708) 705-8660 (800) 446-1071

40 Hair pin cotters (2) 41 Hinge pins (2) (Hardware size: 1/4 x 1 1/2 inch

clevis pin) 42 Thermometer 43 1/4-20 keps nut 44 Cooking box 45 Burner control knobs (3) 46 Control panel 47 Igniter button 48 Control panel push-in buttons (2) 49 Crossover tube 50 Front or Back burner 51 Center burner 52 Stainless Steel wing nuts (2) 53 Spider Stopper Guards (3) 54 Manifold assembly 55 Manifold bracket 56 Tool holders (3) 57 Right frame 58 Igniter 59 Igniter lock nut 60 Igniter wire (black) 61 Igniter wire (white) 62 Gas catcher ignition chamber 63 Fuel scale (assembly) 64 1/4-20 wing nuts (2) 65 Right hand slide bar assembly 66 LP tank 67 Filler adapter

Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the inch, 1/2 inch long.

WARNING: Use only Weber factory authorized parts.

The use of any part that is not factory authorized can be dangerous. This will also void your warranty.

A FINAL WORD

THANKS

hank you for choosing a Weber Barbecue.

Our family here at Weber has worked hard

to produce the highest quality products

for your satisfaction.

While we give much attention to our products, an

occasional error may occur. Our knowledgeable

Customer Service staff is prepared to help you

with any problems with parts or assembly.

Call our toll free number 1-800-446-1071.

For quicker service, please have your owner’s

manual available for reference. We also welcome

any comments or suggestions you might have

regarding our products.

We wish your family the

best in outdoor cooking enjoyment.

Weber-Stephen Products Company

Customer Service Center

200 East Daniels Road

Palatine, Illinois 60067-6266

Printed on recycled paper