Weber 210000 Owner's Manual

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WARNING: Do not try to light this appliance without reading "Lighting" instructions section of this manual.
THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY.
NOTICE TO INSTALLER: These instructions must be left with the owner and the owner should keep them for future use.
FOR YOUR SAFETY If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP tank not connected for use shall not be stored in the vicinity of this or any other appliance.
W ARNING: Follow all leak check procedures carefully in this manual prior to barbecue operation. Do this even if barbecue was dealer assembled.
GENESIS®1000 Series
LP Gas Barbecue
Serial Number
Please use this number in registering your warranty and any correspondence with the factory.
Owner’s Manual
National
Association
PROPANE
GAS
®
98599 10/97

DANGER

Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property.

WARNINGS

Do not store a spare or disconnected LP tank under or near this barbecue.Improper assembly may be danger ous. Please carefully follo w the assembly instructions in this manual.After a period of storage, and/or nonuse, the Weber Gas Barbecue should be chec ked for gas leaks
and burner obstructions before using. See instructions in this man ual for correct procedures.
Do not operate the Weber Gas Barbecue if there is a gas leak present.Do not use a flame to check for gas leaks.Combustible materials should never be within 24 inc hes of the top, bottom, back or sides of your
Weber Gas Barbecue.
Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue.Your Weber Gas Barbecue should never be used by children.You should exercise reasonable care when operating your Weber Gas Barbecue. It will be hot during
cooking or cleaning, and should never be left unattended.
Should the burners go out during operation, turn all gas v alves off . Open the lid and wait five minutes
before attempting to relight, using the lighting instructions.
Do not use charcoal or lav a rock in your Weber Gas Barbecue.Never lean over open grill or place hands or fingers on the front edge of the cooking box.Should a grease fire occur , turn off all burners and leave lid closed until fire is out.Do not enlarge valve orifices or burner ports when cleaning the valves or burners.The Weber Gas Barbecue should be thor oughl y cleaned on a regular basis.LP gas is not natural gas. The conver sion or attempted use of natural gas in an LP unit or LP gas in a
natural gas unit is dangerous and will void your warranty.
Do not attempt to disconnect any gas fitting while your barbecue is in operation.Use heat-resistant barbecue mitts or gloves when operating barbecue.
LP GAS UNITS ONLY:
Use the regulator that is supplied with your W eber Gas Barbecue.Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation.A dented or rusty LP tank may be hazardous and should be c hec ked by your liquid propane supplier.
Do not use an LP tank with a damaged valve.
Although your LP tank may appear to be empty, gas may still be present, and the tank should be
transported and stored accordingly.
If you see, smell or hear the hiss of escaping gas from the LP tank:
1. Get away from LP tank.
2. Do not attempt to correct the problem y our self .
3. Call your fire department.
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Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows:
Aluminum Castings, 10 years, Cooking Grates and Flavorizer Bars, 3 years, All Remaining Parts, 5 years,
when assembled and operated in accordance with the printed instructions accompanying it.
Weber may require reasonable proof of your date of purchase. THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE.
This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which on examination shall indicate, to Weber's satisfaction, they are defective. Before returning any parts, contact Weber-Stephen Products Co. Customer Service Center. If Weber confirms the defect and approves the claim, Weber will elect to replace such parts without charge. If you are required to return defective parts, transportation charges must be prepaid. Weber will return parts to the purchaser, freight or postage prepaid.
This Limited Warranty does not cover any failures or operating difficulties due to accident, abuse, misuse, alteration, misapplication, vandalism, improper installation or improper maintenance or service, or failure to perform normal and routine maintenance, including but not limited to damage caused by insects within the burner tubes, as set out in this owner's manual.
Deterioration or damage due to severe weather conditions such as hail, hurricanes, earthquakes or tornadoes, discoloration due to exposure to chemicals either directly or in the atmosphere, is not covered by this Limited Warranty.
There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty. Some states do not allow limitation on how long an implied warranty lasts, so this limitation may not apply to you.
Weber is not liable for any special, indirect or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.
Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment; and no such representations are binding on Weber.
This Warranty applies only to products sold at retail.
WEBER-STEPHEN PRODUCTS CO. Customer Service Center 250 South Hicks Road Palatine, IL 60067-6241 (800) 446-1071

LP Tank

The LP tank manufacturer is responsible for the materials, workmanship and performance of the tank. If the tank has a defect, malfunctions, or you have a question regarding the tank, call the tank manufac­turer's customer service center. The phone number is on the warning decal which is permanently attached to the tank. If the tank manufacturer has not resolved the issue to your satisfaction, then call Weber-Stephen Products Co., Customer Service Center.

WARRANTY

© 1997 Weber. Weber, , Genesis, Flavorizer and Crossover are registered U.S. trademarks; Perma-Mount, Gas Catcher, FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up are U.S. trademarks of Weber-Stephen Products Co., 200 East Daniels Road, Palatine, IL 60067-6266. U.S.A. Genesis Gas Barbecues are covered under the following patent nos.: U.S.A. #4,677,964; 4,727,853; #4,777,927; #4,829,978; #4,860,724; #4,941,817; #4,966,125; #5,070,776; #D293,067; #D316,355; Canada: Rd 1987 Reg. #58,034; #1,279,540; #1,283,586; #1,300,994; #1,300,995. Printed in the U.S.A.
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PATENTS AND TRADEMARKS

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Contents

WARNINGS................................................................ 2
Warranty & Patents.................................................. 3-4
General Instructions.................................................... 6
Assembly............................................................... 7-22
Operating Instructions
Lighting........................................................ 23-24
Cooking............................................................ 25
Storage and/or Nonuse.................................... 25
Cleaning .......................................................... 25
Troubleshooting & Maintenance
LP Tank Information.................................... 26-28
Annual Maintenance......................................... 29
General Maintenance.................................. 30-32
Troubleshooting................................................ 33
Parts Listing.............................................................. 35
FEATURES:
a) Convenient tables and racks. b) Heavy gauge porcelain-on-steel lid seals in heat. c) Rapid read thermometer for precision cooking
measures grill temperature, and can be removed and inserted into the food.
d) Heavy gauge steel Flavorizer Bars distribute heat
within the grill. Flavorizer Bars heat just the right amount of drippings for flavoring, letting excess fat
drip past to help prevent flare-ups.
e) Weber Warm-Up Basket for additional cooking or
warming space. f) Separate burners for temperature control. g) Crossover Ignition System with Gas Catcher Ignition
Chamber. h) Fuel scale indicates LP gas supply. i) Catch pan catches excess grease. j) Locking casters for additional portability.
IMPORTANT NEW FEATURES:
Your Weber Gas Barbecue is equipped with a new and improved LP tank connection, that has additional safety features. They are:
1. The connection of the barbecue to the LP tank can be made without the use of tools.
2. The new connection will not permit the flow of gas until a positive gas connection is made.
3. If an accidental fire occurs at the LP tank connection, the flow of gas is stopped by a temperature activated shutoff.
4. If the LP supply hose becomes damaged, cut, punctured, or accidentally fire damaged, the barbecue connection is equipped with an excess flow control that will limit the flow of gas if leakage or a fire occurs.
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b
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d
f
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General Instructions

Your Weber Gas Barbecue is a portable outdoor cooking appliance. With the Weber Gas Barbecue you can grill, barbecue, roast and bake with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flavorizer Bars produce that "outdoor" flavor in the food.
The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio. Portability means you can take your Weber Gas Barbecue with you if you move.
Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel.
These instructions will give you the minimum requirements for assembling your Weber Gas
Barbecue. Please read the instructions carefully before using your Weber Gas Barbecue. Improper assembly can be dangerous.
Not for use by children.
If there are local codes that apply to portable gas grills,
you will have to conform to them. If there are no local codes, you must conform to the latest edition of the National Fuel Gas Code: ANSI Z 223.1.
The pressure regulator supplied with the Weber Gas Barbecue must be used. This regulator is set
for 10.5 inches of water column (pressure).
This Weber Gas Barbecue is designed for use with liquid propane (LP) gas only. Do not use with natural
(piped in city) gas. The valves, orifices, hose and regulator are for LP gas only.
Do not use with charcoal fuel.
Check that the area under the control panel and the
bottom tray are free from debris that might obstruct the flow of combustion or ventilation air.
The area around the LP tank must be free and clear from debris.

For Installation in Canada

These instructions, while generally acceptable, do not necessarily comply with the Canadian Installation codes, particularly with piping above and below ground. In Canada the installation of this appliance must comply with local codes and/or Standard CAN/CGA-B149.2 (Installation Code for Propane Burning Appliances and Equipment).

Storage

The gas must be turned OFF at the LP tank when the Weber Gas Barbecue is not in use.
When the Weber Gas Barbecue is stored indoors, the gas supply must be disconnected and the LP tank
stored outdoors in a well-ventilated space.
LP tanks must be stored outdoors in a well-ventilated area out of the reach of children. Disconnected LP
tanks must not be stored in a building, garage or any other enclosed area.
When the LP tank is not disconnected from the Weber Gas Barbecue, the appliance and LP tank must be
kept outdoors in a well-ventilated space.

Operating area

WARNING: Only use this barbecue outdoors in a well ventilated area. Do not use in a garage, building, breezeway or any other enclosed area.
Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang.
Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and/or boats.
Do not use combustible materials within 24 inches of the top, bottom, back or sides of the grill.
The entire cooking box gets hot when in use. Do not leave unattended.
Keep any electrical supply cord and the fuel supply hose away from any heated surface.
Keep the cooking area clear of flammable vapors and liquids, such as gasoline, alcohol, etc., and
combustible materials.
Never store an extra (spare) LP tank under or near the Weber Gas Barbecue.
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Step 1

Check package contents

Cooking box (assembly)
Lid (assembly)
LP tank
LP tank filler adapter
Bottom tray
Two cooking grates
Control panel

Assembly

Tools needed

Screwdriver
Hammer
7/16 inch open-end or an adjustable wrench
Pliers
Block of wood

Supplies needed

Your LP tank is shipped empty for safety. After setting the LP fuel scale you will need to fill it. (See Step "Fill LP tank.")
You will need a soap and water solution to check for gas leaks. (See Step "Check for gas leaks.")
Note - The hardware size of nuts, bolts and screws is given. For example "1/4-20 x 2 inch bolt" means a bolt 1/4 inch in diameter with 20 threads to the inch, 2 inches long. On a small screw for example, "6-32 x 1/2 inch screw" means a number 6 screw, with 32 threads to the inch, 1/2 inch long.
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While we give much attention to our products, unfortunately an occasional error may occur. If a part is missing, do not go back to the store. Call the Weber Customer Service Center toll free 1-800-446-1071 to receive immediate assistance. Have your owner’s manual and serial number of the barbecue available for reference.
Phillips screwdriver
Left frame
Right frame
Wheel frame
Caster frame
Two frame connectors
Work table
Swing table assembly
Support rod
Axle
Accessory rack
Warming rack
Warm-Up Basket
Five long Flavorizer Bars
Eight short Flavorizer Bars
Tank panel assembly
Front panel
Catch pan holder
Catch pan
Two drip pans
Manifold bracket
Thermometer
Two wheels
Fuel scale assembly
Two casters
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Two plastic buttons
(actual size)
1/4-20 keps nut
Two 1/4-20 wing nuts
(actual size)
Fourteen 1/4 inch nylon washers
Two hair pin cotters
Two wheel hubcaps
Check contents of hardware packs
Three burner control knobs
Three tool holders
Five tubing plugs (two are spares)
Support rod holder
Swing table end bracket
Two hinge pins (hardware size: 1/4 x 1 1/2 inch clevis pin)
(actual size)
Five 1/4-20 x 2 inch bolts
(actual size)
1/4-20 x 1 1/4 inch bolt
(actual size)
Six 1/4-20 x 1/2 inch bolts
(actual size)
1/4-20 hex nut
(actual size)
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Two Phillips screws/washers
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Figure 1
Step 2

Assemble wheels

You will need: axle, two wheel hubcaps, two wheels, wheel frame, hammer and a block of wood.
Place one end of the axle on the block of wood (or other protected surface). Tap on one hubcap.
Put one wheel on the axle, WEBER side toward the hubcap. Slide the axle through the frame. Add the other wheel, WEBER side out. Tap on the hubcap. Figure 1.
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Figure 2
Step 3

Assemble top frame

You will need: left frame, right frame, two 1/4-20 x 1/2 inch bolts, two nylon washers and a 7/16 inch wrench.
Note - Work on carpeted area (on grass or one of the boxes) to protect the finish during frame assembly.
Lay the leg pieces as shown so the leg tabs point up. Figure 2.
Slip the two frame pieces together with the tabs inside. Figure 2 (a). Slip washers on bolts, insert bolts as shown and tighten. Figure 2 (b). (If you try to insert a bolt and there are no holes, you have the left frame turned the wrong way. Turn the left frame around.)
Leg tabs
Frame tabs
(a)
(b)
Right frame
Left frame
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Figure 3
Step 4

Continue frame assembly

You will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench.
Place the caster frame onto the tabs of the left frame with the dimple to the inside. Figure 3. Place the wheel frame onto the tabs of the right frame with the dimple to the inside. The fuel scale decal should face away as shown. Figure 3.
The leg tabs must be on the inside of the frames. Add the washers to the bolts, insert in the holes as shown
and tighten with the wrench. Figure 3.
Dimples to
the inside
Fuel scale decal
Step 5

Complete frame assembly

You will need: partial frame assembly, two frame connectors, four 1/4-20 x 2 inch bolts, four nylon washers and a 7/16 inch wrench.
Hold one frame connector between the leg and wheel frame. Add the nylon washer to the bolt. Put the bolt through the frame and screw into frame connector. Tighten.
Repeat procedure with the other frame connector . Figure 4.
Figure 4
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