Webasto MultiControl, SmartControl, UniBox Installation Instructions

Installation Instructions
Control element MultiControl | SmartControl | UniBox
MultiControl
+HDWLQJ
SmartControl
English
MultiControl | SmartControl | UniBox 2
Table of Contents
1 About this document 3
1.1 Purpose of the document 3
1.2 Enclosed documents 3
1.3 Using this document 3
1.4 Use of symbols and highlighting 3
2 Safety 3
2.1 Qualifications of installation personnel 3
2.2 Regulations and legal requirements 3
2.3 Safety precautions 4
3 Unit description 4
3.1 Scope of Delivery 4
3.2 Type label 4
3.3 Functional description 4
3.4 Versions 4
4 Installing the control element 5
4.1 Notes on installation 5
4.2 Installation location requirements 5
4.3 Installing the control element 5
4.4 Optional: Installing the UniBox 6
5 Initial start-up 7
5.1 Information on initial operation 7
5.2 Starting up 7
5.3 Selecting the heater at a later date 7
6 Technician mode 9
6.1 Functional description 9
6.2 Connecting the diagnostic adapter 9
6.3 Selecting the Service menu 9
6.4 Service settings 9
6.5 Select heater 9
6.6 Min duration 9
6.7 Max duration 10
6.8 Permanent mode 10
6.9 Ventilation 10
6.10 Temperature range 10
6.11 Show temperature 10
6.12 UniBox 11
6.13 Undervoltage shutdown 11
6.14 Max active timers 11
6.15 Unlock heater 11
6.16 Basic configuration 11
7 Troubleshooting 12
7.1 Fault code output 12
8 Technical data 14
9 Electrical Connections 15
9.1 Connector designation MultiControl |
SmartControl 15
9.2 Connector designation, UniBox 15
MultiControl | SmartControl | UniBox 3
1 About this document
1.1 Purpose of the document
These installation instructions are part of the device and contain all the information required to ensure correct and safe installation.
1.2 Enclosed documents
All documents are provided on the enclosed DVD and are available from http://dealers.webasto.com.
Printed copies of the following documents are enclosed with this unit:
Quick Start Guide
Information Sheet for Initial Start-up
1.3 Using this document
Print out these Installation Instructions as required.
Read these Installation Instructions before installing the unit.
Read the operating instructions before operating the unit.
1.4 Use of symbols and highlighting
Texts with the symbol refer to separate documents which are enclosed or can be requested from Webasto.
Texts with the symbol
refer to technical features.
Texts with the symbol
or refer to possible material
damage, risk of accident or injury.
Highlight Explanation
3
Requirements for the following necessary action

Necessary action
2 Safety
2.1 Qualifications of installation person­nel
The installation personnel must have the following qualifications:
Successful completion of Webasto training
Corresponding qualification for working on technical systems
2.2 Regulations and legal requirements
Read and follow the operating instructions before starting up the heater.
Directives Type-approval numbers for MultiControl | SmartCon-
trol | Unibox
Radio interfe-
rence
ECE R10
04 7319 MultiControl | SmartControl
The regulations of these guidelines are binding in the scope of the
Directive 70/156/EEC and/or 2007/46/EC (for new vehicle models
from 29/04/2009) and should also be observed in countries in which
there are no special regulations. Failure to follow the installation
instructions will result in the invalidation of the type approval for
the heater and therefore invalidation of the general homologation
of the vehicle. For vehicles with an EU type approval, an entry is not
required in accordance with § 19 section 4 of appendix VIII b of
StVZO. Country-specific registration regulations must be complied
with.
The variants MultiControl MAR/RV TT and MAR/RV ATE do not
comply with the legal requirements of UN/ECE Regulation No. 21
(interior fittings). These may therefore not be fitted in the head
impact zone (on the dashboard). This does not include fitting in the
exempted area behind the steering wheel with a deviation of up to
125mm from the outer edge of the steering wheel. In the case of
adjustable steering wheels, the zone finally exempted is reduced to
the common area of the exempted zones for each of the driving
positions which the steering wheel may assume. Please refer to the
current version of UN/ECE R21.
Intended use
The control element MultiControl | SmartControl is used to operate
the Webasto water or air heaters for cabin and engine preheating.
The control element MultiControl | SmartControl is currently ap-
proved for connection to certain Webasto water or air heaters.
MultiControl | SmartControl | UniBox 4
DANGER
Do not operate the heater in closed rooms due to the danger of poisoning and suffocation.
Always switch off the heater before refuelling.
The improper operation, installation or repair of Webasto heaters and control elements can cause fire or the leakage of deadly carbon monoxide. This can lead to serious injury or death.
Webasto shall not assume liability for defects or damage that are the result that the installation and operating instructions as well as the instructions contained therein being disregarded. This liability exclusion particularly applies for:
installation by untrained personnel
improper use
repairs not carried out by a Webasto service workshop
use of non-genuine parts
Conversion of the heater without permission from Webasto
If faulty always replace the complete control ele­ment.
2.3 Safety precautions
Safety information on installation
ATTENTION Danger of electrical short circuit caused by live
parts
Disconnect the vehicle on-board power supply from the battery before installation.
ATTENTION Danger of lacerations on sharp edges
Fit protectors on sharp edges.
Safety information on operation
WARNING Risk of explosion in environments with combus-
tible vapours, flammable dust and hazardous goods (e.g., petrol stations, tank facilities, fuel store, coal bunkers, timber yard or grain warehouses)
Do not switch on or operate the heater.
WARNING Risk of intoxication and suffocation from
exhaust fumes in closed rooms without exhaust gas extraction
Do not switch on or operate the heater.
3 Unit description
3.1 Scope of Delivery
MultiControl | SmartControl
Double-sided adhesive pad
Optional: bracket for MultiControl / SmartControl
Optional: UniBox
Optional: bracket for UniBox
3.2 Type label
The type label is axed to the rear of the control element.
3.3 Functional description
Control Element
The control element MultiControl | SmartControl is used to operate the Webasto water or air heaters for cabin and engine preheating.
Depending on the heater installed and the application, it may additionally be necessary to install the UniBox (optional).
Heating
Fig. 01: MultiControl / SmartControl element
1 Submenu name 2 Submenu symbol 3 Activated time settings 4 Time 5 Quick start button 6 Control knob
UniBox
The UniBox makes it possible to operate heaters that are not W-bus compatible using the MultiControl and SmartControl control elements. The UniBox also provides additional inputs and outputs to expand the functional scope. Communication between the UniBox and the control element takes place via the W-bus. The UniBox is configured automatically when the heater is selected on the control element. The UniBox is fitted in the area of the vehicle that is not visible to the customer.
3.4 Versions
The control element is available in two versions:
SmartControl: control element with black frame and no timer function.
MultiControl: control element with silver-coloured frame, with timer function.
MultiControl | SmartControl | UniBox 5
4 Installing the control
element
4.1 Notes on installation
CAUTION Danger of fire due to drilling into electrical
cables
Burn injuries
Arrange electrical cables behind the installation area outside the drilling points.
CAUTION Injuries by touching sharp edges
Grazing of the skin, cuts
When installing use protective gloves.
4.2 Installation location requirements
Comply with legal requirements.
The installation location must satisfy the following requirements:
3
Vehicle interior
3
Ease of access
3
Clear visibility
3
Clean, dry and free of grease
3
Protected from moisture
3
Protected from heat, not in direct hot air flow
3
Sucient clearance behind installation location
4.3 Installing the control element
Installation using adhesive pads
123
Fig. 02: Installing the control element using adhesive pads
1 Installation location
2 Adhesive pads (double-sided) 3 Control element
Determine the installation location.
Locate bushing for control element wiring harness.
Rotate control element wiring harness through installation opening.
Attach connector.
3
Rear of control element is clean, dry and free of dust and grease.
Position control element.
Stick adhesive pads to the control element.
Stick control element onto the installation location.
Optional installation using bracket
12 43
Fig. 03: Installing the control element using a bracket
1 Installation location 2 Bracket 3 Screws 4 Control Element
Determine the installation location.
Locate bushing for control element wiring harness.
Install bracket using the enclosed screws.
Pass the control element wiring harness through from the front.
Clip the control element into the bracket.
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