Webasto Cool Top Vario 10 E Operating Instructions

Standklimaanlage Parking Cooler Climatiseur de toit
autonome Condizionatore da
parcheggio Aire Acondicionado
Klimatyzacja postojowa Nezávislá klimatizácia
Bedienungsanweisung Operating Instructions Notice d'utilisation
Istruzioni per l'uso
Instrucciones de funcionamiento
Bedieningshandleiding
Instrukcja obsługi Návod na obsluhu
Cool Top Vario 10 E
Cool Top Vario 10 E
Table of Contents
1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.1 Contents and purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2 Meaning of signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 Description of parking cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 Delivery scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1 General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3 Operate parking cooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.1 Switch on parking cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.2 Set temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.3 Set air volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.4 Set air distribution (air outlet) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.5 Set operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3.6 Switch off parking cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4 Advanced settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.4.1 Setting of the switch-off limit for low battery voltage (F1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.2 Setting of the switch-on limit for low battery voltage (F2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.3 Setting of the minimum display brightness (F3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4.4 Setting of the maximum display brightness (F4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5 Tips for optimum use of the parking cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Display messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Treatment of surfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Warranty Claims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Dispose of system packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Dispose of batteries (remote control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3 Dispose of old system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 General information Cool Top Vario 10 E
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1 General information
1.1 Contents and purpose
The operating instructions contain important information for the operation and maintenance of the Cool Top Vario 10 E Parking Cooler.
1.2 Meaning of signal words
In these instructions the signal words DANGER, CAUTION, NOTE and ENVIRONMENTAL NOTE have the following
meaning:
DANGER
Danger to life and limb.
CAUTION
Danger of damage.
NOTE
This heading is used to point out a special feature or aspect.
ENVIRONMENTAL NOTE
Information on environmental protection.
1.3 Description of parking cooler
The Cool Top Vario 10 E parking cooler cools the passenger compartment of the lorry driver's cab according to the recirculating air principle: Warm air is sucked in from the passenger compartment, cooled by the heat exchanger of the parking cooler and routed back into the passenger compartment. The operation of the parking cooler does not result in any fresh air being fed in.
To prevent the vehicle battery from being too heavily drained by the operation of the parking cooler, the parking cooler is equipped with a battery protection function. The voltage value at which the battery protection function switches off the parking cooler can be set.
The parking cooler can be operated both directly on the control panel of the parking cooler and with the remote control.
Cool Top Vario 10 E 1 General information
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1.4 Delivery scope
A vehicle-specific installation kit is required for the installation of the parking cooler in the lorry. This consists of the interior trim, the fastening materials and the installation instructions.
Fig. 1
1
2
3
5
4
Item Designation Quantity
1 Parking cooler 1
2 Operating instructions 1
3 Power supply cable, 5 m 1
4 Type AAA battery 2
5 Remote control 1
2 Safety Cool Top Vario 10 E
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2Safety
2.1 General safety precautions
The parking cooler may only be installed by persons who are authorised to carry out work on the electrical system or on the body of lorries.
Do not walk on the vehicle roof.
Do not make any technical changes to the parking cooler. The parking cooler may only be opened, repaired or serviced by instructed service personnel.
Do not operate the parking cooler if it is damaged externally.
Only wash vehicle equipped with the Cool Top Vario 10 E parking cooler if the upper washing brush has been switched off. Make sure that the parking cooler is switched off while washing the vehicle.
Make sure that the parking cooler is switched off before the driver's cab (e.g. maintenance work on the vehicle) is tilted.
If the Cool Top Vario 10 E parking cooler is tilted by more than 30° out of the normal position, (for example, during installation or when the driver's cab has been tilted), a waiting time of at least two hours must be complied with before switching it on. Otherwise, a malfunction can occur.
The parking cooler may only be used for the purpose described in Section 2.3, "Proper use".
Make sure that no flammable materials are located closer than 50 cm to the air outlet opening during operation.
Make sure that no flammable gases, liquids or other objects can get into the parking cooler.
If the parking cooler catches on fire, use a powder or foam extinguisher (not water).
Please note that following installation, the vehicle height may have changed and a corresponding change in the vehicle registration papers may be required.
2.2 Exclusion of liability
Webasto shall assume no liability for damage due to the following points:
Use for any purpose other than those described in the operating instructions.
Changes to the parking cooler without the explicit approval of Webasto.
Damage to the parking cooler by external influences.
DANGER
Please read these operating instructions carefully before putting the parking cooler into operation. In particular, be sure to observe the following general safety precautions and the special safety precautions in the individual chapters.
ENVIRONMENTAL NOTE
Also observe the information on disposal.
Cool Top Vario 10 E 2 Safety
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2.3 Proper use
The Cool Top Vario 10 E parking cooler is intended for cooling lorry driver's cabs while parked. As a result, the environmentally harmful running of the engine to operate the vehicle air-conditioning system can be avoided.
The parking cooler can also be used during driving, however does not replace the vehicle air-conditioning system.
The parking cooler can be used independently of the operation of the vehicle air-conditioning system.
Optimum climate control and energy utilisation are achieved when the driver's cab is pre-cooled with the vehicle air­conditioning system before using the parking cooler.
Operate the Cool Top Vario 10 E approx. 5 minutes together with the vehicle air-conditioning system before using it while parked to dissipate stored heat.
2.4 Improper use
The parking cooler is not suitable for use in agricultural machines or construction machines.
DANGER
In case of improper use of the parking cooler, there is a danger of injuries or damage.
3 Operation Cool Top Vario 10 E
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3 Operation
3.1 Control panel
Fig. 2
Item Designation
1 Infrared receiver for remote control
2Display
3Fan+ button
4Fan- button
5 Automatic mode for optimum operation (time and energy)
6 ECO setting: compressor speed up to 3,000 rpm
Without ECO setting: compressor speed up to 4,000 rpm
7 Automatic switch-off
8 On/Off button
9 Temperature - button
10 Temperature + button
1
3
5
2
4
678
10
9
Cool Top Vario 10 E 3 Operation
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3.2 Remote control
Fig. 3
Item Designation
1 Infrared transmitter
2 Indicator LED
3Fan+ button
4 Temperature + button
5Fan- button
6 Temperature - button
7 ECO setting: compressor speed up to 3,000 rpm
Without ECO setting: compressor speed up to 4,000 rpm
8 Automatic mode for optimum operation (time and energy)
9 Timer operation/automatic switch-off
10 On/Off button
11 Battery compartment for 2 type AAA batteries (back)
1
7
2
3
4 5
6
8
9
10
11
3 Operation Cool Top Vario 10 E
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3.3 Operate parking cooler
3.3.1 Switch on parking cooler
Press the On/Off button on the control panel. In the stand-by mode, switch-on can also be carried out with the On/Off button on the remote control.
D The last target temperature set and the last air
volume set are indicated on the display.
D The parking cooler begins to operate. The
compressor is connected when needed.
3.3.2 Set temperature
The desired temperature (= target temperature) can be set within the range between 18 °C and 28 °C in 1 °C steps:
For a higher temperature, press the Temperature + button on the control panel or on the remote control.
For a lower temperature, press the Temperature – button on the control panel or on the remote control.
D The desired target temperature is shown on the
display. The parking cooler cools until the desired temperature is reached.
3.3.3 Set air volume
The desired air volume can be set in six levels:
For a higher air volume, press the Fan + button on the control panel or on the remote control.
For a lower air volume, press the Fan – button on the control panel or on the remote control.
D The selected level is indicated in the display with
a corresponding number of bars.
The fan cannot be switched off with the Fan + or Fan – buttons. To switch off the fan, change into the stand-by mode or switch off the parking cooler.
3.3.4 Set air distribution (air outlet)
The air distribution can be adjusted with the two air outlets in three types of distribution. In addition, the emitted air can be closed at each air outlet.
3.3.5 Set operating mode
Timer
Pressing the Timer button sets the time after which the parking cooler switches off automatically.
The time set is shown on the display.
A maximum running time of four hours can be set.
With a running time from 0.5 hours up to 2 hours, the running time is set in 0.5-hour steps.
With a running time from 2.5 hours up to 4 hours, the running time is set in 1-hour steps.
Fig. 4
CAUTION
The air outlets may not both be closed at the same time. Otherwise, the cooling air cannot be carried away and malfunctions can occur.
Air outlet closed
Comfort mode: large-area, uniform distribution of cooled air
Conventional mode: large-area, concentrated distribution of cooled air
Spot mode: concentrated, focused distribution of cooled air
Cool Top Vario 10 E 3 Operation
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AUTO
Pressing the AUTO button optimally controls the set temperature both via the compressor speed and via the fan speed.
An activated AUTO mode is shown on the display.
After 20 minutes of operation in the AUTO mode, the system is automatically switched into the AUTO-ECO mode. This limits the compressor speed to 3,000 rpm.
ECO
Pressing the ECO button switches the ECO mode on or off. In the ECO mode the compressor speed is limited to 3,000 rpm.
An activated ECO mode is shown on the display.
The ECO mode can be active in addition to the AUTO mode (AUTO-ECO mode). In the AUTO-ECO mode, the set temperature is optimally controlled both via the compressor speed (maximum of 3.000 rpm) and via the fan speed.
3.3.6 Switch off parking cooler
When the parking cooler is switched off, the last target temperature set and the last air volume set are saved. These values are available again when the parking cooler is switched on again.
Press the On/Off button on the control panel or on the remote control.
D Briefly pressing the On/Off button: parking cooler
switches into the stand-by mode. The display Stb appears. Cooling and fan are now switched off, however can be switched on again with the remote control.
D Pressing the On/Off button for longer than three
seconds: Parking cooler switches off. To switch on again, the On/Off button on the control panel must be pressed.
D The numbers of the temperature display flash:
The compressor was switched off by heavy braking or driving in extreme curves. Switching on again is carried out by pressing the On/Off button on the unit or on the remote control.
3.4 Advanced settings
The advanced settings enable adjustment to special environmental conditions (F1, F2, F3, F4, F5) and service settings (F6, F7, F8).
The service menus (F6, F7, F8) should only be changed by trained service personnel.
The following advanced settings are possible:
F1
Setting of the switch-off limit for low battery voltage
F2
Setting of the switch-on limit for low battery voltage
F3
Setting of the minimum display brightness
F4
Setting of the maximum display brightness
F5
Controller offset = temperature difference between target and actual temperature (six 1 °C steps).
F6
Memory for communication status of parking cooler.
F7
Memory for operating status of parking cooler.
F8
Factory settings
To access the Settings menu:
1. Briefly press the On/Off button on the control panel to access the stand-by mode.
2. Press the Temperature + and Temperature – buttons on the control panel at the same time.
3. The Settings menu is active. F1 appears on the display.
To change between the settings F1 to F9, press the Temperature + or Temperature – button on the control panel. Then activate the desired setting by pressing the Timer button on the control panel or.
To change the value of the selected setting, press the Fan + or Fan – button on the control panel.
3 Operation Cool Top Vario 10 E
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3.4.1 Setting of the switch-off limit for low battery voltage (F1)
In this setting the voltage value is set at which the parking cooler is automatically switched off as soon as the value is dropped below.
Setting range: 20.1 to 25.0 V.
Factory setting: 23.5 V
1. Call setting F1.
2. To change the value, press the Fan + or Fan –
button on the control panel.
3. Set the desired value by pressing the Timer
button on the control panel.
3.4.2 Setting of the switch-on limit for low battery voltage (F2)
In this setting the voltage value is set at which the parking cooler can be switched on again (after an automatic switch­off due to low battery voltage has taken place).
The switch-on voltage must be at least 1.5 V over the switch-off voltage.
Setting range: 21.6 to 26.5 V.
Factory setting: 25 V.
1. Call setting F2.
2. To change the value, press the Fan + or Fan – button on the control panel.
3. Set the desired value by pressing the Timer button on the control panel.
3.4.3 Setting of the minimum display brightness (F3)
The display brightness is automatically adjusted to the ambient brightness. The minimum display brightness can be set.
Setting range: six levels, however not greater than the maximum brightness (F4).
Factory setting: Level 2.
1. Call setting F3.
2. To change the value, press the Fan + or Fan –
button on the control panel.
3. Set the desired value by pressing the Timer
button on the control panel.
3.4.4 Setting of the maximum display brightness (F4)
The display brightness is automatically adjusted to the ambient brightness. The maximum display brightness can be set.
Setting range: six levels, however not less than the minimum brightness (F3).
Factory setting: Level 6.
1. Call setting F4.
2. To change the value, press the Fan + or Fan – button on the control panel.
3. Set the desired value by pressing the Timer button on the control panel.
3.5 Tips for optimum use of the parking cooler
Keep windows and doors closed when operating the parking cooler.
Park in shady areas if possible.
Darken the windows of the driver's cab if possible.
Keep parking cooler away from other heat sources if possible (e.g. from cooling units of refrigerated trailers).
Thoroughly ventilate the heated-up passenger compartment of the driver's cab or pre-cool it with the vehicle air-conditioning system before switching on the parking cooler.
Operate the Cool Top Vario 10 E approx. 5 minutes together with the vehicle air­conditioning system before using it while parked to dissipate stored heat.
CAUTION
If the parking cooler is switched off due to low battery voltage, the battery must be recharged as soon as possible. If the battery continues to be discharged, the battery voltage may not be sufficient to start the engine.
Cool Top Vario 10 E 4 Service
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4Service
4.1 Display messages
The numbers of the temperature display flash: The compressor was switched off by heavy braking or driving in extreme curves. Switching on again is carried out by pressing the On/Off button on the unit or on the remote control.
CAUTION
The parking cooler may only be serviced and opened by a trained, authorised Webasto Service Centre.
CAUTION
For all display messages listed here (see table), the faults may only be eliminated by a Webasto Service Centre.
NOTE
For all display messages listed here (see table), the parking cooler switches off.
Display message Fault description
E1 Power relay overvoltage
E1 Power relay short circuit to GND
E1 Power relay short circuit +Ub
E1 Capacitor relay overvoltage
E1 Capacitor relay short circuit to GND
E1 Capacitor relay short circuit +Ub
E2 Modbus TimeOut
E4 Battery protection function Ubatt > 32 V
E4 Battery protection function Ubatt < 18 V
E5 Parking cooler tilted too greatly
E6 Internal system error (EEPROM)
E7 Fault in temperature sensor
E8 Overpressure fault
5 Environment Cool Top Vario 10 E
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4.2 Treatment of surfaces
The surfaces of the parking cooler can be cleaned with water (maximum of 70 °C) and a common household washing-up liquid.
Do not use cleaning agents which contain chemical solvents or abrasive components.
During cleaning, make sure that no liquid gets into the inside of the parking cooler.
Clean the air intake opening if necessary with a vacuum cleaner.
The outside of the parking cooler can be painted. The surface should be painted with light colours if possible for the optimum efficiency of the parking cooler.
Painting should be carried out with water-soluble paints on an acrylic-water basis, which are suitable for PMMA surfaces. Paints containing solvents may not be used. If necessary, contact the paint manufacturer to clarify suitability. Webasto shall assume no liability for defects resulting from faulty paintwork.
4.3 Warranty Claims
a) The warranty does not cover parts that are subject to
normal wear, or improper handling. The repair or replacement of the unit or parts thereof will not result in an extension of the warranty period. The legal regulations and the general Webasto terms of sale and delivery apply (can be viewed and downloaded at www.webasto.com).
b) In the event you wish to make a claim under the
warranty, contact the agent in your country presenting the following – Part covered by the warranty – The warranty card – The warranty claim
5 Environment
5.1 Dispose of system packaging
Separate the packaging materials into cardboard and plastic.
Bring the sorted packaging materials to an appropriate recycling centre.
5.2 Dispose of batteries (remote control)
Used batteries are classified as hazardous waste. You can bring used batteries to an official collection point or anywhere new batteries are sold.
5.3 Dispose of old system
The old system contains the refrigerant R134a. This refrigerant is classified as hazardous waste. Dispose of this refrigerant in an environmentally friendly manner.
To dispose of the old system, contact a specialist company for the disposal of hazardous waste or Webasto.
ENVIRONMENTAL NOTE
Also observe the official waste disposal regulations.
Cool Top Vario 10 E 6 Technical Data
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6Technical Data
Cool Top Vario 10 E Parking Cooler
Refrigerant R134a (pre-filled)
Power supply (voltage range adjustable) 24,0 V (20.1 to 26.5 V/DC)
Maximum power consumption 13 A (ECO mode), 20 ± 2 A
Maximum cooling capacity 1,000 W
Operating temperature -30 to +45 °C
Dimensions (Length x Width x Height) 700 x 860 x 315 mm
Maximum installation height (depending on cabinet type) 197 to 200 mm
Weight 31.0 kg
Batteries for remote control Type AAA (2x)
Im Fall einer mehrsprachigen Version ist Deutsch verbindlich. In multilingual versions the German language is binding. Dans le cas d'une version rédigée en plusieurs langues, l'al-
lemand est alors la langue qui fait foi. Nel caso di una versione plurilingue il tedesco è vincolante. Este manual esta traducido en varios idiomas, le informamos
que sólo la versión en alemán será vinculante. Bij een meertalige versie is de Duitse versie bindend.
W przypadku wersji kilkujęzycznej wiążący jest tekst w języku niemieckim.
V prípade nesúladu jazykových verzií je záväzná nemecká.
Ident-Nr. 2012111A • 01/12 • Änderungen und Irrtümer vorbehalten • © Webasto AG, GCS 2012
Webasto AG Postfach 80 D - 82132 Stockdorf Germany
National: Hotline: 01805 951 159
( 0,14/Min. aus dem deutschen Festnetz) Hotmail: kundencenter@webasto.com www.webasto.de
International: www.webasto.com
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