Compact Cooler 4E / 5 / 5 Lite / 8
Aufdach-Klimaanlage
Roof-Top Air-Conditioning System
Climatisation sur toiture
Impianto climatizzatore da tetto
Climatizador de sobretecho
Bedienungsanweisung
Operating Instructions
Notice d'utilisation
Istruzioni per l'uso
Instrucciones de funcionamiento
Compact Cooler 4E / 5 / 5 Lite / 8
Contents
1 Maintenance and safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1 Operating and control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Switching on /
Switching off 16
3.3 Fan power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.4 Temperature setting with temperature controller, without heating (option) . . . . . . . . . . . . . . . . . . . . . . . .16
3.5 Temperature setting with temperature controller, with heating (option Compact Cooler 8) . . . . . . . . . . . . 16
3.6 Fresh air ventilation flap (option Compact Cooler 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7 Heating (option Compact Cooler 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Faults in the air-conditioning / heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Faults in the refrigerant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
4.3 Faults in the heating circuit (option Compact Cooler 8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
4.4 Faults on the compressor drive unit (Compact Cooler 4E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
7 Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
II
Compact Cooler 4E / 5 / 5 Lite / 8
1 Maintenance and safety instructions
Please read these instructions carefully prior to commissioning and keep them for future reference.
Please read the following information and carry out maintenance work at regular intervals.
System Component Maintenance Work Frequency
Refrigerant system
Hoses
Connections
Refrigerant filling
Condensed-water drain
Electrical system
Inspect connections for firm seating, condition and
damage
Conduct a leak test using a leak detector
Check refrigerant quantity at sight glass
Check that opening is clear and clean if necessary
Check electrical connections and plug connectors for
proper condition and firm seating
monthly every 6
months
X
X
X
X
annually
X
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Compact Cooler 4E / 5 / 5 Lite / 8
CAUTION
If the heating option is installed (Compact
Cooler 8): Coolant level can only be
checked when the Webasto heating / airconditioning system Compact Cooler 8 is
switched off. I.e. the 2/3-position switch
must be in the neutral position.
1. The system must be installed in
accordance with the installation
instructions.
2. Installing the air-conditioning system
increases the height of the vehicle. Please
note the heights specified in the vehicle
papers and ensure registration if necessary.
3. If faults develop in the refrigerant circuit,
the system must be tested and repaired by
an authorised service centre. Under no
circumstances may refrigerant be vented
into the open air (see § 8 CFC-Halon
Prohibition Directive dated 06.05.1991).
4. Installation, maintenance, repair and all
work on the refrigerant circuit may only be
carried out by specialist personnel in an
authorised service centre. This work may
only be carried out with the engine at a
standstill and the power supply switched
off. The battery must be disconnected
before starting any work on the electrical
wiring.
5. Wear protective clothing and safety
goggles when handling refrigerant.
6. Regardless of how long the system is in
use, it is also possible to experience
refrigerant loss despite the line connections
being absolutely sealed. However, if
relatively large quantities of refrigerant are
lost over short periods of time, you may
assume that there is a leak in the system.
7. Only the materials, special tools and
accessories listed in the installation
instructions may be used for maintenance
work on the air-conditioning circuit.
8. As is the case with all parts of a vehicle,
the air-conditioning system is continuously
subjected to loading. To guarantee that the
system operates correctly and to prevent
any damage to the parts, the maintenance
work must be carried out at regular
intervals.
9. The proper treatment of the system and
a record of all maintenance work are
necessary for the acceptance of any
warranty claims involving damage to parts
that require regular maintenance.
10. Irrespective of the schedule in the
installation instructions, all the device
fasteners and the connections on the
refrigerant lines must be checked for firm
seating within the first four weeks of using
the roof-top system for the first time.
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