Weaver W-980MR User Manual

TYRE

CHANGER

READ THIS ENTIRE

BEFORE

RECORD HERE

THE

ON

OPERATION BEGINS

THE FOLLOWING INFORMATION

WHICH IS LOCATED

SERIAL NUMBER DATA

Serial

No.

MANUAL

PLATE

Model No.

Manufacturing

date.

INDEX

lmportantsafety
Preface-­Information

Brief
Technical
Structure
Warning
Installation
fnstallation
Maintenance

Introduction

data

stickers

forsemi-automatic
forcompletely

instructions

and instruction

of

the machine

machine-

automatic

machine

-

-

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---2

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- -

-

---

1
1

1

2
3
3
4

4

Instructions
Demounting
Mounting
fnflating
Inflate

Transport
Electrical
Adjustmentfordual­Adjustment

tires

forthe

with

diagram

for

lT

system

the completely

operation

locking

machine

automatic

machine

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-----

---6

----

- -

---7

---7

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- -

5
5

z
7

8
g

IMPORTANT

Read these safety instructions entirely!

FETY'NSTR UCT'ONS

SA

Read and understand all

Preface

Thanks for choosing

and motorcycle

prolonging

and

this tire changer. This machine

with the

the

principle

work life of the machine,

lnfo.1mati91

Information about tire changer,

parts

technical service

For
difference between the data

Carefully keep this manual

n ient u nderstand ing, th is manual contains

conve

and

safety

is

designed and

quality

of best

please

such as type, specifications and

replacement.

in this manual and that on the

for use at any time.

highest working efficiency, For ensuring correct and

and

read this

the relevant information about the

instructions

manual carefully.

related data, are helpful for service

nameplate, take the data on nameplate as correct

before

made

specially

operating

for changing the

machine

tires of

automobile

safe operation,

technician to

machine. Should there beany

one.

provide

Introduction

Brief

'

.r-

: r "'

Scope of Application

This tire changer is specially designed

Nofe; This machine can only be

purpose.

Any damage caused by

Safety Regulations

Only the trained and

nonobservance of instruction may cause

:*!- r

:i::.'

qualified

used for the

incorrect use

operators can be allowed to operate

for removing tire from rim and installing

purpose

will not be covered under

machine damage.

designed

warranty.

manufacturer.

by the

the machine. Unauthorized

tire onto rim.

Do not use

it for any other

change of

parts

or

1-

1 Technical

Data

Applicable

Max.wheel

Max.wheel

Outside locking(RlM):(10

lnside

Range

width:330mm

diameter:920mm

locking(RlM)'.

(12"

"

-19''

-21''

motor

Power

supply:1

Electric
Weight

Net

weight:185k9

Air

device

Operating

Operation

1

. Single-

2,

Mount/demount

3. Bead

4. Front

5.

Gun inflator

6. Turntable
7

,

Cylinder

8. Turntable

L

Clamp

10.

Tire

11.

Bead

1 0V I 220V

motor:

1

,1kw/0.75kw

pressure:

parts

of semi-automatic,

locking

lifting

tool

logo

control

control

control

breaker

pedal

pedal

shoe

8-1 0bar

handle

head

pedal

1380V

(clockwise

(10

)

(2tr

)

50/60H2

single-

or counter

"

-29'r

-23'r

locking

machine(Fig.1)

clockwise)

"

"C

,tt
r

'

..'t r

t's$

­4:a.,

-

-L'-

\t

''l

-

t

'l

'i)

-29''

"

-22''

1

1

Moving
Moving

RPM
Phase:

working

working

grip

inside(RlM):8

grip

outside(RlM):10

of turntable:7rpm

Single/Three

conditions

temperature,0-45

.-S*

s.

'

i0

Operation

1 . Dual-

2, Mount/demount

3. Bead

4. Front

5.

parts

of semi-automatic,

locking

lifting

tool

logo

Gun inflator

handle

head

6. Turntable

7.

Cylinder

8. Turntable

9.

Clamp

10.

Tire

'11

. Bead

control

control

control

breaker

pedal

pedal

pedal

shoe

dual- locking

(clockwise

or

machine(Fig.2)

counter

clockwise)

a:

!r-

::

l

:,:,,. - |

.:1

!

..

-{E+*

s-

:

*

L'

iq-,*i

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i?.'.= l-.-':t

"

*;ilt-4-.-

.;

\:+f

.

-ir

/trin ?\

ry.4_/

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-t*

{t-

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.

\

t,

3

'f

i

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r,

:

-'*,f$n

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i

I

!

..

,

''

2

Operation

'1

. Pedal for

2 Pedal for

Pedal

3.
4 Tool

Pedal

5.
Tire

6.

7.

Clamping

8. Jaw
Mount/demount

9.

10 Vertical
11

12.
13 Air

14.
1

5.

16. Rubber

Warning

A
A

A
A

A

n

/t\

l_f

parts

for completely
tilting
rotating the
pressing

for

box

for

expanding the

crowbar

chuck

shaft
Lock lever
Horizontal

pressure
Air valve
Bead

arm

gauge

breaker

oad

stickers and

place

Never

and cause injury
Never

olace

operator.

place

Never
operator

jaws

The
operat0r,

The

operator shouid wear the

avoid

something blow

put

Never

should

mounting

the

clamping

the tire

jaws

head

shoe

instruction

leg

between the bead

of the operator.

hand

on the tire when the demount head

your

hand

in

closed

hand

between the

automatic machine

column

chuck

of the

between the tire and

position

protection

into

eyes.

rim

and tire when inflate the tire,

machine

breaker shoe and

not in

but

glasses

(Fig.3)

gripping

position

open

when inflate

bead

breaker

is

on the working

device

when

rubber,

when

operate

do the bead break,

the tires with the machine with

avoid the

I

I

--i-

,,\

-1

(Fis

3)

avoid stepping the wrong

position,

the rim,

injury

avoid the injury of the

injury

the injury

GT system,

of

the

avoid the

avoid

operator.

pedal

of the

the

of

There

A

/.\

Installation

SPACE REQUIRED
When

choose the

sure that it

The

semi-automatic tire
connected
and air compressed
advisable

place

The
operated

lf

the machine is

should be nobody

for

semi-automatic machine

place

complies with

to the main

system.

install

to

of

correctly and without any restriction.

the

installation

installed outside, it must

behind the tilting

for installation

current safety regulations.

changer must

lt is

must

power

provide

electric

machine near

be

be

supply

therefore

power

these

at least the space shown in figure 4,

protected

be

pole,

when

(Fig.4)

sources.

bv a

the machine is

lean-to.

3

the working

on

so as to allow all

position

(

)

Fig,a

parts

of the machine to be

) The

tire changer

with

electric motor

can't

be used in

explosive

atmospheres,

unless if is

proper

a

version.

Installation for

Place

the machine
into the hole
caponthetop

tilting arm, then

part

of

the

side of the machine.

During

(Fig.5).(

of

tighten the bolt. Take

B,

then insert

After the

above operation is

the operation,

the completely

on the chosen

Do

not bend the hose) Then

partA,insertthepartAintotheholethat

part

B into the hole that

Connect the PU hose

pay

attention

automatic machine

place,

then fix it to the

take out the

part

out the

finished, mount

(shown

B

go

through the

(G)

that

the

to the PU hose and

ground

in

part

go

through

part

E on the

other

fixing

by

partA

go

through

Fig,5) from the

D, E,

the main box

arm

parts,

screw. Lift

(

shown in Fig.5) from

the tilting arm, and insert the PU

the accessory box,

the main box ofthemachineand

accessory box, unscrew the

then screw the spring. Dismount

the machine

of

(Fig.6),

then mount

B
C

parts

the

with the

D,

B,

C,

r.

t­IP--T

part

r*

(G)

hose

unscrewthe

thebottomof the

spring on one side
protection

plate

on

F.

A, G, F in sequence.

)

lnsert

the expansion

may

cause noise

Maintenance

'.,-

'.

r,.

-,:.

-

The

followin

)

Only fhe

)

Before

*Check

source,

*Clean
*Check
*Keep

*Check
*Keep

the

then fill

and lubricate

all connecting

the hexagonal

and

the machine

*Lubricate

specialized

doing

oil level in

adjust

all the moving

(Fis.5)

bolt into

other

problems.

technician

and

maintenance

any maintenance,

the

air-compressed

the

SAE30

oil.

all the moving

parts

and bolts

vertical

the tension

and the

working

side of the machine

the hole

must

axle clean and lubricate

of the

at the

bottom

be done at least

can do

shut

cup

parts

of the turntable.

periodically

driving

area

clean to

of the machine

maintenance.

the

power

off

periodically.

and tighten

(Fig.9)

belt.

avoid the

once eve month.

weekly.

fix

to

supplv

lf it

periodically.

it

and

needs

(Fig.7)

them if necessary.

dust entering

(Fig,6)

the machine,

air source.

to be filled,

(Fig

8)

the moving

or if it is not

you

must

parts.

steady, it

shut off

(Fig.7)

air

4

*Prepare

go

through the

a water segregator

machine.

near the

Instructions for the operation

air-compressor,

(Fis,8)

to reduce the

amount of the

water

the air that

Only the trained

)

person

can do the operation of the

Demounting

l.Release

2.Remove the balance block

Do
l,Place the tire between the bead breaker shoe and

the
(Fis.11)

) Lubricate

operation.

2,Repeat above steps on the other

3.Set
mount/demount head should be 2

lock

all the air

the operation as

tire control

vertical

the

(automatic

inside

follow:

pedal

(10), (in

the bead

in the

shaft

machine

the tire,

from

the external side of

Fig2

step

with thick soap solution before demounting the tire, avoid

parts

working

mm

locking handle 11 to lockthe Fig.3)

use

pedal

the

of the tire

position,

so that the

from the

10, and

to

rim

machine.

the rim.

rubber

get

to

(Fig.10)

pad,

in Fig3

the tire separated

mount/demount head is near the

prevent

make the

and

step the

scratching

pedal

thoroughly

the

shoe between

rim.

the bead and

to

3)

separate

the damage and

from the rim.

rim. The roller in the

(Fig.12)Turn

the tire,

the bead

the lock lever to

from the rim.

facilitating the

(Fig.10)

step on

+

The

iJofe;

the angle of the

user can

{i

(#

mounUdemount

re-calibrate it with hexangular

(Fig.1

1

)

head is
spanner

already calibrated

for

the overlarge or

5

according to the standard

over small rim so as nof to damage the tire.

rim

before delivery.

(Fis.12)

4.Liftthe
step
(Fig.13),
tube, so

)

in FigJ

bead

ontothe mount/demounthead

pedal

the

on

it is

as not to

lf

the denounting is blocked,

pull

8

and

suggested to

damage the tube

up the

pedal

in Fig

3 step on the

place

the mount/demount

stop the machine at once,

2)

to turn the turntable

with

the

pedal

2) to

lifting

bead

turn the

head

about 10mm

tool,

and stepon

turntable clockwise

to the right

pull

and

up the

counter-crockwise, so as fo clear

theturntable control

till the bead is

side of the air

pedal

I

(in

completely separated

valve

pull

Fig 2

up the block.

pedal

if the wheel has

up the

(in

Fig

B

pedat

I and

2

a

5.Takeoutthetubeif

above

steps to demount the

your

Keep

)

bracelet ot loose

thereis.Turnover

hand and body away ftom

blouse for the operctors.

Mounting (Fig15)

the wheel tolet

other

side of the bead.

(Fis

13)

(Fig.1a)

the moving

the

othersidetowardthemount/demounthead.andreoeat

(Fis

1a)

parts

du ng

the operation, lt is very dangercus

to

wear necklace,

the

)

Make

sure that

'1

Clamo the rim

2.Lubricate the

3.Put the bead
simultaneously, and turn the

4.Cover

horizontal

the

tube onto the rim if

side of the tire,

)

It is nof

swing arm.

)

Do not

the size

on the turntable.

with

bead

on the

soao solution.

machine

necessary

put

your

hand

rim

of the

with
turntable

there is, and repeat

move

to

and tire is same

left

the

side upward,

clockwise to let the

the locking handle

between the

before mounti

and

oress down the tire

bead enter the

the above

steps

every time, if

tire and swing arm during locking,

6

bead seat

to mount

the

the size

upper

of the

so as to

\

rims is

fhe same,

avoid body

(Fis

15)

just

injury,

move

the

Inflating

(Fig16)

This machine is
1 .Loose the tire from the turntable.

2. Connect the inflator with

3.Press the

Inflate

l.There is

tube.
not exceed the manufacturer's limit.

2.The
and

gauge

tires with lT system

Step

second

then make

doesn't exceed the manufacturer's limit.

gun

pedal

a

pedal

the

position

the

equipped

inflator

slowly

on the

side of the

lightly for

is for

pedal

to the first

with

a

the air

for

several

inflation

the

gauge

valve

several

machine.

(Fig.17)

position

pressure

for

on the tire.

times. Make

This

times

during the inflation, Make sure the reading on the

for the tubeless tire, step the

to continue the inflation.

reading

pedal

during

sure the reading on the

has two

positions.

inflation.

The first

pedal

down fully to the

Make

sure

that the reading

(Fig

gauge

does not exceed the manufacturer's limrt

position

is for the inflation for the tire with

gauge

does

bottom,

on

16)

your

Keep

)

not

damaged

hand

before the inflation, and

Transport

Make

sure transportthe

package.

on the

capacity,

Electrical

)Make
)The
)

Make

electric caoacitot.

The

insertthe

diagram

surc the machine is connected with

operation of the elecfiicity must

surc the steady of the extemal

and body

machine with its original

packed

machine should be moved

forks

at the

from

away

points

shown in

fhe

in

re

the fire

by means

ground

the

parts

during

the operation, avoid the

not

does

place

and

it

according

fork lift truck of suitable

of a

beforc the opention.

exceed 3.5 bar.

to the marks

the moving

pressu

package,

(Fig.18).

be done by the autho zed opentors.
power

supply,

if

the rated

power

is 220v, so as to avoid the damage of the

injury.

,?

t Fig.'1 7

Make sure

(Fig

18)

)

the fire

is

i

7

phasC

t.

ruotirr

:\C22()\ l.l li\\ I l()()rirnr

St:rrting

t apacitor 1;r()trl:i,\C2;l()\.

('lrpat'itor

lttrntting

25Lrlri,.\('?r()\

Adjustment

for

:

)

The

machines have

lf

the horizontal

Irlectrical

Electrical

dual-locking

machine

been

calibrated before

arm does not lock

diagrant frtr tire changer u'ith

diagram for the

motor rvith

single

(Fig.19)

delivery

well,

do the adjustment as following

by trained operator,

threer

1J 00rprr

phase

phase

porrer

and single.

steps.

s!'stent

capae irt,r'

so don' t adjust it

random.

at

8

The adjustment for the hexangular vertical shaft

Adjust the nut

(14)

and

(15)

lightly

until

it lock well.

(Fis.1

e)

The adjustment for
*Turn

*Turn
*Push

shaft

-Tighten

-lf
the nuts

handle

the

the swing arm to the

fixed

the

(1),

it

still does

shaft

then tighten the nut

the screw

not lock well

(11), (9),

The adjustment for

Do

the adjustment as

Shut off the

screw
Do the adjustment as follow
Remove the
can move smoothly, then

the change, till

pneumatic

in front

of the

cover on the tilt column, adjust the screw MG on two sides by spanner, meanwhile

it

fixing

the

(13)

(2)

the fixed shaft

position

to the

outside

(1)

by hand to make it

(5).

fully,

and

afterthe above steps, loose the nuts

the completely automatic

follow
supply, demount the vertical

plate,

then

tighten the

can only move in the range of 2mm, then lock the nut.

shaft of

turn

horizontal

shown as the figure, make the cross adapter

fully,

then loose the nut

slide

one circle back, then tighten the

(1)

will lock well.

arm

(3),

freely, then rotate the

loose the

and

nut

(11), (9),

screw

(3).
then rotate the bolt

screw

(4)

machine

steps, if the vertical shaft does not lock well.

connect

if

steps,

nut

shaft cover,

pneumatic

the

horizontal

the

and adjust the screw

supply and observe the

arm does

then

not move

in

the middle

the nut near the thread rod

adjust

smoothly, or

by spanner,

(8)

reach the fixed

(2)

about

out slowly, till

position.

locked

not lock well.

lock the horizontal

plate

(7).

20mm,

the

extreme

(10)

to make it short, then tighten

push

position

by spanner, or

the horizontal arm till it

arm and observe

of

fixed

lock the

) Read

fhe user's manual and teclmical data according to the type of the machine, The users will not be informed,

if this manual has some changes.

I