INSTALLATION MANUAL
Door Tray Units
VAN STORAGE SOLUTIONS
FOR THE WAY YOU WORK
TM
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
WWW.WEATHERGUARD.COM
TOOLS REQUIRED
• Electric Drill
• 13/32" Drill Bit
• 7/16" Opened or Box End Wrench
• 9/16" Opened or Box End Wrench
CAUTION
Be safe - always wear protective eyewear to keep debris out of your eyes
when installing WEATHER GUARD
Van Products.
®
BOLT KIT
DESCRIPTION QTY.
1/4" Lock Washers 6
1/4" Flat Washers 6
1/4-20 x 3/4" Hex Head Bolts 6
1/4-20 x 2-1/4" Black Oxide Bolt 1
1/4-20 Blind Fasteners 6
Blind Fastener Installation Tool 1
INSTALLING BLIND FASTENERS
Place a drop of oil on the black
oxide bolt before assembling as
shown on right. Place the Blind
Fastener in the hole and use
a 7/16 wrench to tighten black
hex bolt until the Blind Fastener
is fully seated. When setting
black hex bolt, it will start out
hard. As the Blind Fastener
“bulbs” out it will get easier,
until it bottoms out or sets.
Make sure the Blind Fastener
and Installation Tool do not turn
during installation.
7/16 Wrench
(Or 7/16 Socket)
Black Oxide Bolt
Flat Washer
9/16 Wrench
Installation Tool
Blind Fastener
WARNING
Prior to drilling, check under vehicle for fuel
tanks, fuel lines, brake lines, electric wires, etc.
to avoid cutting or puncturing them. Do not use
Blind Fasteners in these areas.
INSTALLATION STEPS
STEP 1. If rear doors have inner trim panels, remove them to the best location to bolt. This will help
locate hidden wires so you don't cut them when drilling.
STEP 2. Position Door Tray on door and make sure at least four of the six holes can be used for fastening
to the door. If six holes cannot be used, drill new holes in the panel. Mark holes and drill with a 3/8" drill bit.
Install Blind Fastener, see instructions for installation.
*24-0065*
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Part No. 24-0065
REV. E ECN 5305 04/13
DANGER
Danger of explosion. Do not use this product for storing or transporting explosives, hazardous materials, or hazardous waste, such as
containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks and cutting torches. Failure to heed this warning will result in
death or serious injury.
WARNING
This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. These instructions
are to be followed using the parts and fasteners supplied for proper installation. Any
or improper installation of this product will create a
hazardous condition that could result in death, serious personal injury and/or property damage.
All mounting bolts near the fuel tank area should be installed from the underside of the vehicle, to guard against the fuel tank being
punctured in the event of a collision. This would mean not using Blind Fasteners in this area. Holes in this area should be 5/16". Ensure ample
space in roof ribs and sidewall ribs for mounting screws so as not to puncture exterior roof or wall.
Do not install this product where it could interfere with deployment of air bags. Failure to comply could result in death or serious body injury.
– NOTICE –
Any or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries
to persons or property resulting from any
to, or unintended use of this product.
KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD® PRODUCTS
WEATHER GUARD® Products — Limited Lifetime Warranty
(Purchased on or after 1/1/2009)
Knaack LLC (the “Manufacturer”) warrants to the original purchaser onl
(the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected life time of
the WEATHER GUARD® Product. A copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty
terminates if the original purchaser transfers the WEATHER GUARD® Product to any other person.
What is Covered
All WEATHER GUARD
What We Will Do to Correct Problems
Subject to the limitations and exclusions described in this limited warranty, the Manufacturer will remedy defects in materials or workmanship by providing one of
the following remedies at its option and without charge to the original purchaser for parts or labor: (a) repairing the defective portion of the WEATHER GUARD
Product or (b) replacing the entire WEATHER GUARD
®
Product, but rather issue to the original purchaser a refund equal to the purchase price paid for the WEATHER GUARD® Product or a credit to be used
GUARD
toward the purchase of new WEATHER GUARD
What is Not Covered
This limited warranty expressly excludes:
• Defects caused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification to the product, or any types or
repair of a WEATHER GUARD
• Defects resulting from conditions beyond the Manufacturer’s control including, but not limited to misuse, overloading, or failure to assemble, mount or
use the WEATHER GUARD
Product or made available to the original purchaser.
• Damage to the contents of the box or vehicle.
• TO THE EXTENT PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT,
OR CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE OR
INABILITY TO USE THE WEATHER GUARD
No Other Express Warranty Applies
This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD
alter this warranty or make any other warranty on behalf of Knaack LLC.
Notification Procedures
If the WEATHER GUARD
upon discovery of the nonconformity. In order to receive the remedies under this limited warranty, the warranty claim must describe the nature of the nonconfor mity, and a copy of the original sales receipt, invoice, bill or other proof of purchase must accompany the claim. Repairs or modifications made to the WEATHER
®
Product by other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all
GUARD
times upon the owner’s compliance with these required notification and repair procedures. Warranty claims must include reciprocal contact information and may
be made via certified mail to:
®
Products identified above that are purchased on or after January 1, 2009.
®
Product. In addition, the manufacturer may elect at its option, not to repair or replace the WEATHER
®
Product.
®
Product other than those authorized or provided by the Manufacturer.
®
Product in accordance with the Manufacturer’s written instructions or guidelines included with the WEATHER GUARD
®
PRODUCT OR THE MANUFACTURER’S NEGLIGENCE.
®
Product does
not conform with the terms of this limited warranty, the original owner must promptly notify the Manufacturer in writing
y that WEATHER GUARD® Truck and Van Products
®
Products. No employee, agent, dealer, or other person is authorized to
®
®
*24-0065*
Knaack LLC
ATTN: Warranty Claims
420 E. Terra Cotta Avenue Crystal Lake, IL 60014
If you have any questions, please call toll free at 1-800-456-7865.
©2013 Knaack LLC
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Part No. 24-0065 REV. E ECN 5305 04/13