WEATHER GUARD 9864-3-01 User Manual

INSTALLATION INSTRUCTIONS
Freon Tank Rack - Models 8881 • 8882 • 8895
1/4-20 Nylon Lock Nut
Mounting Angle
IMPORTANT
BEFORE YOU BEGIN
Read these instructions and warnings completely before installing.
Approximate Installation Time:
24 min. per unit (0.4 hrs.)
Depending on Van equipment
installation experience.
Mounting Strap
1/4-20 Nylon Lock Nut
1/4" Flat Washer
1/4-20 x 3/4" Hex Washer Hd. Bolt
1/4-20 Nylon Lock Nut
1/4" Flat Washer
1/4-20 x 3/4" Hex Washer Hd. Bolt
BOLT KIT
Bolt Kit #32-8895 has been pro­vided with your rack. Check this bolt kit to be sure the following parts are included:
Quan. Description
2 1/4-20 x 1-1/4" Hex Head
Bolt
3 1/4-20 x 3/4" Hex Washer
Hd. Bolt 6 1/4" Flat Washer 5 1/4-20 Nylon Lock Nut 2 1/4" Lock Washer 2 1/4-20 Blind Fastener 1 1/4-20 x 2-1/4" Bolt
(Black Oxide) 1 Installation Tool 1 12" Mounting Strap 1 Mounting Angle
1/4-20 Nylon Lock Nut
1/4" Flat Washer
Floor Mounting Holes
TOOLS REQUIRED
Electric Drill
9/32" & 13/32" Drill Bits
7/16" Wrenches (2)
9/16" Wrench
1/4" Flat Washer
1/4-20x1-1/4" Bolt
PARTS LIST
1- Tank Rack
1- Bolt Kit
8895 shown
Rev. H 1/01 Part No. 24-8896
INSTALLATION
INSTRUCTIONS
1. Place a freon tank in the top cradle,
and set the Rack into position. If a freon tank is not available, place the Rack 4-1/2" away from the van wall at the top of the rack, or any other ob­struction at the rear of the Rack. Mark the two floor mounting holes. If positioning the Rack next to another unit, mark the side hole in the bracket on the Rack. Remove the tank.
2. A wall Mounting Strap and a Mount­ing Angle are provided. The Mounting Strap may be bent to any shape and/ or used with the Mounting Angle. The Mounting Strap should be attached to the upper portion of the unit in a man­ner that would minimize movement of the unit both front to rear and side to side.
CAUTION
WARNING
All floor mounting bolts near the gas tank area should be installed from the underside of the vehicle, to guard against the gas tank being punctured in the event of a collision.
4. Once holes are drilled, fasten the
tank rack to the floor. NOTE: One extra Blind Fastener and
one extra lock washer have been pro­vided for use in areas where standard fasteners can't be used, such as heat shields and support channels.
5. Bolt the Rack to the unit beside it (if applicable) then bolt the Mounting Strap to the vehicles channel.
INSTALLATION PROCEDURE
USING BLIND FASTENERS
Place a drop of oil on the black ox­ide bolt before assembling as shown below. Place the Blind Fas­tener in the hole and use a 1/2” or 7/16” wrench to tighten black hex bolt until the blind fastener is fully seated. When setting black hex bolt, it will start out hard. As the Blind Fastener “bulbs” out it will get easier, until it bottoms out or sets. Make sure the Blind Fastener and Installation Tool do not turn during installation.
Black Oxide Bolt
Flat Washer
To keep debris out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eyewear.
CA UTION
Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, brake lines, electric wires, etc., check under vehicle for locations.
3. Drill all marked holes (9/32"),
except the hole for the mounting strap (13/32"), which will use a Blind Fastener for mounting. See Blind
Fastener installation instructions.
WARNING
Freon tanks must be strapped in place, so as not to become a projectile during sharp turns, or in the event of a collision. If the straps are not used, it could result in serious per­sonal injury or property damage.
- NOTICE -
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.
If you have any questions, please give us a call. Call Toll Free 1-800-456-7865
WEATHER GUARD® product are protected by one or more of the following trademarks:
U.S. - 842268, 1661625, 1663369, 2228051, 2362167; Canada - 282725; U.K. - 1400720; N.Z. - B296049; Aus. - 761964
KNAACK MANUFACTURING COMPANY
420 E. TERRA COTTA AVENUE - CRYSTAL LAKE, ILLINOIS, USA 60014 - 815-459-6020
© 2001 Knaack Manufacturing Company
9/16” Wrench
Installation Tool
Blind Fastener
Loading...