WEATHER GUARD 96901-3-01 User Manual

INSTALLATION MANUAL

VAN STORAGE SOLUTIONS

FOR THE WAY YOU WORK

ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS

BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.

WWW.WEATHERGUARD.COM

PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION)

• Installing your WEATHER GUARD® Bulkhead is very clear cut following these instructions.

BULKHEAD HINGE KIT

• Before cutting or drilling in the cables so you don’t accidentally cut something important.

• Make sure that the blind fasteners go directly into the sheet-metal mat. Cut clearance holes for fasteners and spacers. Always wear eye protection when drilling or cutting.

INSTALLATION TIME

, verify the location of you gas tank, fuel lines and electrical

and not through a

Approximate installation time: 15 minutes per unit depending on van equipment installation experience.

TOOLS REQUIRED

• Phillips Head Screwdriver

• 3/8" Ratchet Drive

• Sockets: 5/16", 11/32", 7/16"

• Open End Wrenchs: 11/32", 3/8"

PARTS LIST

A 1 Door Handle Assembly

B 2 Hinges

C 1 9" Weatherstripping

D 1 Bolt Kit

*24-0310*

Part No. 24-0310 REV. C ECN 5305 04/13

INSTALLATION INSTRUCTIONS

STEP 1: Attach Hinges to Driver Side Panel using six

(6) #8-32 x 1/2" Machine Screws and #8-32 Nylon Lock Nuts from the bolt kit supplied.

NOTE: Not all mounting holes will be used on the vertical sides of either of the panels. Extra mounting holes are for the non-swing door option for this Bulkhead.

STEP 2: Attach Center Door Panel to Hinge/Driver Panel using eight (8) #8-32 x 1/2" Machine Screws and #8-32 Nylon

Lock Nuts from the bolt kit supplied with the 86555 Hinge Kit.

NOTE: The tops of the Driver Side Panel and the Center Door Panel should be even uneven.

and the bottoms will be

STEP 3: Cut Weatherstripping into three (3) 3" sections. Remove adhesive backing and

to channel at top, bottom and above door latch cut-out on dirver’s side of door.

NOTE: Not all mounting holes will be used on the vertical sides of either of the panels. Extra mounting holes are for the non-swing door option available for this Bulkhead.

STEP 4: Attach the Door Handle Assembly to the Center Panel by passing the Locking Handle through the opening in the Center Panel. Attach the Cam Paddle and the Non-Locking Handle on the other side of the Center Panel. Using two (2) 10-24 x 3/4" Machine Screws and 10-24 Nylon Lock Nuts (from the bolt kit supplied with the 86555 Hinge Kit).

STEP 5: Adjust Cam on Handle Assembly so it rests on the rear edge of the slot in the Passenger Side Panel. In this position, tighten the Allen Head Set Screw with the Allen wrench provided.

Part No. 24-0310 REV. C ECN 5305 04/13

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