WEATHER GUARD 96322-3-01 User Manual
INSTALLATION MANUAL
TRANSIT BULKHEAD — Model Numbers:
96301-3-01, 96302-3-01, 96311-3-01, 96312-3-01, 96321-3-01, 96322-3-01
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
PLAN YOUR VAN (TIPS FOR FASTER INSTALLATION)
Installing your Transit bulkhead is very clear cut following these instrucons.
Before cung or drilling in the oor, verify the locaon of you gas tank, fuel lines and electrical cables so you don’t a cci-
dentally cut something important.
When mounng to the oor, make sure that the blind fasteners go into the sheet-metal oor. Always wear eye protecon
when drilling or cung.
When mounng to the B-pillar, you’ll need to cut through the plasc trim in low roof models. A hole saw will give you a nice,
clean edge. Use the 3/8” spacers to ensure a solid mount to the van.
Your Transit van bulkhead can be up-graded with a swing-door conversion kit, 96901-3-01. If you think you might want to
change to it in the future, put an extra nut between the driver's side panel and the center panel to allow enough space.
Electric Drill
Electric Drill-driver or impact wrench
Pencil or Marker
Hammer
Center Punch
1" Hole Saw
Hack saw blade or sharp knife
7/16” and 1/2” Driver Bits and/or Sockets
Drill Bits: 1/8", 3/8", 1/2”, 13/32”
Ratchet Drive for your sockets
Level
Carpenter’s Square
Open End Wrenches: 7/16", 1/2", 9/16"
BOLT KIT
DESCRIPTION QTY
BLIND FASTENER 1/4-20
BOLT 1/4-20X5/8 HH GR5
SCREW 1/4-14x3/4 DRILL
NUT LOCK 1/4-20 NYLON
WASHER FLAT 1/4''
SPACER FLOOR MOUNTING
SPACER FLOOR MNTING 0.5''
BOLT CARR. 1/4-20x5/8
TOOL BLIND FAST. INSTALL
BOLT 1/4-20x2-1/4'' HEX HEAD
BOLT 1/4-20 x 1-1/4 WASH HD
10
16
4
20
40
6
4
4
1
1
10
24-0324 1 Part no. 24-0324 REV. A
INSTALLATION MANUAL
TRANSIT BULKHEAD — Model Numbers:
96301-3-01, 96302-3-01, 96311-3-01, 96312-3-01, 96321-3-01, 96322-3-01
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
ASSEMBLY INSTRUCTIONS
DESCRIPTION ITEM
Passenger Side Panel
Driver Side Panel
Center Panel
Door Pocket
Header Panel
Bolt Kit—Part #32-0315
STEP 1. Assemble the Door Pockets to either
the driver's side or cargo side of the Center
Panel using eight (8) 1/4-20 x 5/8" Carriage
Bolts, 1/4-20 Nylon Lock Nuts and 1/4" Flat
Washers. Insert bolts from the driver’s side
with washers and nuts on the cargo side.
A
B
C
D
E
Bulkhead models 96301-3-01, 96311-3-01, and 96321-3-01 have two clear polycarbonate windows
mounted to panels A and C.
Bulkhead models two 96302-3-01, 96312-3-01, and 96322-3-01 have diamond mesh screens mounted to
panels A and C.
Available accessories:
Hinge kit 96901-3-01
24-0324 2 Part no. 24-0324 REV. A
INSTALLATION MANUAL
TRANSIT BULKHEAD — Model Numbers:
96301-3-01, 96302-3-01, 96311-3-01, 96312-3-01, 96321-3-01, 96322-3-01
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
ASSEMBLY INSTRUCTIONS
STEP 2. Attach Driver Side Panel to Center Panel
with both panels flush to the bottom using six (6) ¼20 x 5/8" hex head bolts, ¼” flat washers, and ¼-20
lock nuts. If you are using a swing door hinge kit
(96901-3-01) install it now, instead of the mounting
hardware. If you are thinking of adding a hinge kit
later, insert two flat washers between the Driver
Side Panel and the Center Panel while assembling.
STEP 3. Attach Passenger Side Panel to Center Panel
with both panels flush to the bottom using five (5) ¼-20
x 5/8" hex head bolts, ¼” flat washers, and ¼-20 lock
nuts.
STEP 2
STEP 3
24-0324 3 Part no. 24-0324 REV. A
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