WEATHER GUARD 9036-3 User Manual

INSTALLATION INSTRUCTIONS

IMPORTANT

BEFORE YOU BEGIN

Read these instructions and warnings completely before installation.

Approximate Installation time:

18 min. per unit (0.3 hrs.)

Depending on van equipment

installation experience.

5/16-18 x 1-1/2" Hex Hd. Bolt

Model 9036 Strong Box

5/16" Lock Washer

5/16" Flat Washer

3/8" Hole

5/16-18 Blind Fastener

BOLT KIT

Bolt Kit #32-0167 is provided with your strong box. Check this bolt kit to be sure the following parts are included:

Quan. Description

4 5/16-18 x 1-1/2" Hex Hd. Bolt 1 5/16-18 Nylon Lock Nut 5 5/16" Flat Washer 4 5/16-18 Blind Fastener 1 5/16-18 x 2-1/4" Blk. Ox. Bolt 4 5/16" Lock Washer 1 Installation Tool

1/2" Hole

TOOLS REQUIRED

WATCHMAN® IV Lock System

DANGER

Danger of explosion. Do not use this product for storing or transporting flammables, explosives, hazardous materials, or hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene tanks, cutting torches and gas powered equipment. This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. Any modifications made to, or unintended use of this product, could create a hazardous condition that can cause death, serious personal injury or property damage.

• Electric Drill

• 3/16", 3/8" & 1/2" Drill Bits

• 1/2" Open or Box End Wrench

• 9/16" Open or Box End Wrench

Part No. 24-9036 REV. F ECN 5315 05/13

INSTALLATION

INSTRUCTIONS

1. Set the box into position in the ve-

hicle and open the cover.

2. Making sure you are drilling

through the top area of the ribs in the floor of the vehicle, drill four holes through the box and floor using a 3/ 16" drill bit. Re-drill the holes in the box with a 3/8" drill bit, and the holes in the vehicle floor with a 1/2" drill bit.

CAUTION

To keep debris out of your eyes when checking the underside of the vehicle, or when drilling, always wear protective eyewear.

WARNING

Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, brake lines, electric wires, etc., check under vehicle for locations.

WARNING

All floor mounting bolts near the gas tank area should be installed from the underside of the vehicle, to guard against the gas tank being punctured in the event of a collision. This would mean not using Blind Fasteners in this area. Holes drilled in this area should be 3/8".

NOTE: One extra 5/16" Flat Washer

and one 5/16-18 Nylon Lock Nut are provided if the Blind Fastener can't be used.

3. Install Blind Fasteners (see Blind

Fastener installation instructions below), then bolt the box to the floor.

INSTALLATION PROCEDURE

USING BLIND FASTENERS

Place a drop of oil on the black oxide bolt before assembling as shown on right. Place the Blind Fastener in the hole and use a 1/2” or 7/16” wrench to tighten black hex bolt until the blind fastener is fully seated. When setting black hex bolt, it will start out hard. As the Blind Fastener “bulbs” out it will get easier, until it bottoms out or sets. Make sure the Blind Fastener and Installation Tool do not turn during installation.

Black Oxide Bolt

Flat Washer

9/16” Wrench

Installation Tool

Blind Fastener

- NOTICE -

Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.

If you have any questions, please give us a call. Call Toll Free 1-800-456-7865

WEATHER GUARD® products are protected by one or more of the following patents and trademarks: U.S. - 5076078, 945736, 1663369, 842268,

1661625, 2228051, 2362167; Canada - 1142767, 283281, 282725; U.K. - 2233036, 1400720; N.Z. - 296049; Aus. -761964

420 E. TERRA COTTA AVENUE CRYSTAL LAKE, ILLINOIS, USA 60014 815-459-6020

Other patents and trademarks pending.

KNAACK LLC

Part No. 24-9036 REV. F ECN 5315 05/13