WEATHER GUARD 8230-3-01 User Manual
INSTALLATION INSTRUCTIONS
All-Welded Shelf Unit - Model 8234, 8230, 8222
IMPORTANT
BEFORE YOU BEGIN
Read these instructions and
warnings completely before
installation.
1/4-20 x 5/8"
Hex Head Bolt
1/4-20 x 1-1/4"
Hex Head Bolt
1/4" Flat
Washer
Mounting Angle
1/4-20 Nylon
Lock Nut
5/16" Hole
1/4" Flat Washer
Approximate Installation Time:
18 min. per unit (0.3hrs.)
depending on van equipment
installation experience.
1/4-20 Nylon
Lock Nut
Mounting Strap
1/4-20 x 5/8"
Hex Head Bolt
BOLT KIT
The following Bolt Kit is provided
with each unit. Check this bolt kit to
be sure the following parts are included:
8222
8230 8234 Description
32-8233 32-0153
2 0 1-1/4" x 12" Mounting Strap
4 0 1/4-20 x 5/8" Hex Hd. Bolt
8 4 1/4-20 Nylon Lock Nut
4 4 1/4-20 x 1-1/4" Hex Hd. Bolt
2 0 12-14 x 3/4" Tek Screw
12 0 1/4" Flat Washer
1 0 Installation Tool
1 0 1/4-20 Blind Fastener
1 0 1/4" Lock Washer
1 0 1/4-20 x 2-1/4" Blk. Ox. Bolt
2 0 Mounting Angle
1/4-20 Nut
PARTS LIST
• 1- Welded Shelf Unit
TOOLS REQUIRED
• 7/16" Open or Box End Wrench [2]
• Electric Drill with 5/16" Drill Bit
• 5/16" Nut Driver
• 9/16" Open or Box End Wrench
Rev. C 1/01 Part No. 24-0119
INSTALLATION INSTRUCTIONS
1. Place Shelf Unit in position in ve-
hicle. Mark through mounting holes in
side panel bottom flange.
2. Remove shelf unit. Drill holes. Replace unit and secure.
3. Two wall Mounting Straps and two
Mounting Angles are provided. The
Mounting Straps can be bent to any
shape and/or used with the Mounting
Angles.The Mounting Straps should
be attached to the upper portion of the
unit in a manner that would minimize
movement of the unit both front to
rear and side to side.
CAUTION
To keep debris out of your
eyes when checking the
underside of the vehicle, or
when drilling, always wear
protective eyewear.
CAUTION
Prior to drilling, so as not to
cut or puncture fuel tanks, fuel
lines, brake lines, electric
wires, etc., check under
vehicle for locations.
NOTE: A Blind Fastener and 1/4"
Lock Washer have been provided for
use in areas where standard
fasteners can't be used, such as heat
shields and support channels. See
Blind Fastener installation
instructions.
4. Fasten the other end of the strap to
the vehicle wall (brace member).
Repeat on the other end of the
cabinet.
INSTALLATION PROCEDURE
USING BLIND FASTENERS
Place a drop of oil on the black oxide
bolt before assembling as shown below. Place the Blind Fastener in the
hole and use a 1/2” or 7/16” wrench to
tighten black hex bolt until the blind
fastener is fully seated. When setting
black hex bolt, it will start out hard.
As the Blind Fastener “bulbs” out it
will get easier, until it bottoms out or
sets. Make sure the Blind Fastener
and Installation Tool do not turn during
installation.
CAUTION
Prior to drilling, so as not to
cut or puncture fuel tanks,
fuel lines, brake lines, electric
wires, etc., check under vehicle for locations.
Black
Oxide
Bolt
Flat
Washer
9/16”
Wrench
WARNING
All floor mounting bolts near
the gas tank should be installed from the underside of
the vehicle, to guard against
the gas tank being punctured
in the event of a collision.
Installation
Tool
Blind
Fastener
-NOTICE-
Any modification or unintended use of this product shall immediately void all manufacturers warranties.
Manufacturer disclaims all liability for injuries to persons or property resulting from any modification to, or
unintended use of this product.
If you have any questions, please give us a call. Call Toll Free 1-800-456-7865
WEATHER GUARD® products are protected by one or more of the following trademarks:
U.S. - 842268, 1661625, 1663369, 2228051, 2362167; Canada - 282725; U.K. - 1400720; N.Z. - 296049; Aus. - 761964;
KNAACK MANUFACTURING COMPANY
420 E. TERRA COTTA AVENUE - CRYSTAL LAKE, ILLINOIS, USA 60014
815-459-6020
©2001 Knaack Manufacturing Company
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