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INSTALLATION INSTRUCTIONS
PROTECT-A-RAIL® Cab Protector Model 1910 (For Mini Pickups)
IMPORTANT
BEFORE YOU BEGIN
Read these instructions and
warnings completely before
installation.
BOLT KIT
Bolt Kit #32-1910 has been provided with your PROTECT-A-RAIL®
Cab Protector. Check this bolt kit to
be sure the following parts are
included:
Quan. Description
1 4 5/16-18 x 1-1/2" Hex Bolt
1 0 5/16" Lock Washer
1 7 5/16" Flat Washer
10 5/16-18 Blind Fastener
1 Installation Tool
1 5/16-18 x 2-1/4" Black
Oxide Bolt
5 5/16-18 Nylon Lock Nut
PARTS LIST
• 1- PROTECT-A-RAIL®
Cab Protector
• 2- "Z" Mounting Brackets
• 2- Reinforcing Brackets
TOOLS REQUIRED
• Electric Drill w/ 3/8" & 1/2" bits
• 1/2" Open or Box End Wrench
• Carpenters Square
• 9/16" Open or Box End Wrench
CAUTION
To keep debris out of your eyes
when checking the underside of
the vehicle, or when drilling,
always wear protective eyewear.
Approximate Assembly and Installation time:
24 min. per unit (0.4 hrs.) Depending on truck equipment installation
experience.
Reinforcing
Bracket
The distinctive, trademarked
RED TIPS are your assurance of
WEATHER GUARD® Equipment
quality.
"Z" Bracket
PROTECT-A-RAIL®
Cab Protector
Figure 1.
W ARNING
This product can reduce the driver’s ability to clearly see roadways, vehicular or pedestrian traffic and other objects through the
rear and side windows of the vehicle, which may cause an accident. Extra precautions should be taken when driving a vehicle
with this product. Make all adjustments necessary to ensure maximum visibility, including but not limited to, changing mirror and
seating positions. State and local laws may prohibit obstruction
of windows in a moving vehicle.
INSTALLATION
INSTRUCTIONS
1. Install two Reinforcing Brackets
in front corners of truck bed, as
shown in Fig. 2. Place the brackets
in position and mark the holes
indicated on the bed. Drill four 3/8"
holes (per bracket) first, then
redrill the four holes in the front of
the bed with a 1/2" drill. Install
Blind Fasteners in these four holes
(Blind Fastener instructions on back
page). Secure brackets. (If the
PROTECT-A-RAIL® unit is being
installed on a Ford Ranger, do
not install the inner most bolts
on the Reinforcing Brackets).
(See Fig. 4)
Blind
Fastener
Lockwasher
Figure 2.
5/16-18
Nylon Lock Nut
Flat Washer
5/16-18x1-1/2 Bolt
Part No. 24-0091 REV. B ECN 5305 04/13
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Blind Fastener
Lockwasher
Flat Washer
5/16-18 x 1-1/2
Bolt
NOTE: Install the PROTECT-A-RAIL ®
Cab Protector with the slots facing the
rear of the vehicle. As shown in
illustration
WARNING
Prior to drilling, so as not to
cut or puncture fuel tanks, fuel
lines, brake lines, electric
wires, etc., check under vehicle for locations.
WARNING
All floor mounting bolts near
the gas tank area should be
installed from the underside
of the vehicle, to guard against
the gas tank being cut or punctured in the event of a collision.
This would mean not using
Blind Fastener in this area.
Holes drilled in this area
should be 3/8".
2. Place the PROTECT-A-RAIL® unit
in the pickup bed, against the front
wall, centering it from side-to-side.
Placethe "Z" Brackets as high on the
inside of the leg as they will go and
mark through the mounting holes
(Chevy and Dodge only) see Fig. 3.
The Ford Ranger will use the holes in
the Reinforcing Bracket, see Fig. 4
("Z" Brackets to outside of the legs).
3. Remove the PROTECT-A-RAIL ®
unit and brackets and drill the holes in
the front bed wall with a 1/2" drill bit.
Follow the specific instructions for
installation of Blind Fastener on the
last page.
Figure 3.
Chevy S-10 &
Dodge Dakota
Installation
4. Replace the PROTECT-A-RAIL®
unit and the brackets and install the
bolts Finger Tight Only.
5. Use the carpenters square against
the truck floor and the legs to insure
vertical alignment before marking
holes in the floor. Mark the four
mounting holes that are centered on
the top of the floor ribs of your
vehicle. After marking, remove the
PROTECT-A-RAIL® unit and install
the Blind Fasteners as before.
6. Replace PROTECT-A-RAIL® unit
into truck and tighten all fasteners.
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"Z" Bracket
mounts to hole
in Reinforcing
Bracket
Figure 4.
Ford Ranger
Installation
INSTALLATION PROCEDURE USING BLIND FASTENERS
WARNING
Prior to drilling, so as not to
cut or puncture fuel tanks, fuel
lines, brake lines, electric
wires, etc., check under vehicle for locations.
Place a drop of oil on the black oxide
bolt before assembling as shown on
right. Place the Blind Fastener in the
hole and use a 1/2” or 7/16” wrench to
tighten black hex bolt until the blind
fastener is fully seated. When setting
black hex bolt, it will start out hard.
As the Blind Fastener “bulbs” out it
will get easier, until it bottoms out or
sets. Make sure the Blind Fastener
and Installation Tool do not turn during
installation.
Black
Oxide
Bolt
Flat
Washer
9/16”
Wrench
Installation
Tool
Blind
Fastener
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DANGER
Danger of explosion. Do not use this product for storing or transporting explosives, hazardous materials, or hazardous waste, such as containers of gasoline,
solvents, gun powder, dynamite, propane tanks, acetylene tanks and cutting torches. Failure to heed this warning will result in death or serious injury.
WARNING
This product is only intended and safe for use in storing and transporting small tools, equipment and other similar materials. These instructions are to be followed using
the parts and fasteners supplied for proper installation. Any
serious personal injury and/or property damage.
All mounting bolts near the fuel tank area should be installed from the underside of the vehicle, to guard against the fuel tank being punctured in the event of
a collision. This would mean not using Blind Fasteners in this area. Holes in this area should be 5/16". Ensure ample space in roof ribs and sidewall ribs for mounting
screws so as not to puncture exterior roof or wall.
Do not install this product where it could interfere with deployment of air bags. Failure to comply could result in death or serious body injury.
or improper installation of this product will create a hazardous condition that could result in death,
CAUTION
Prior to drilling, so as not to cut electric wires, fuel lines, brake lines, etc., check behind and underneath drilling and mounting locations. To keep debris out of your eyes
when checking the underside of the vehicle, or when drilling, always wear protective eye wear. Failure to heed this warning will result in death or serious injury.
– NOTICE –
Any or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer disclaims all liability for injuries to persons or
property resulting from any
to, or unintended use of this product.
KNAACK LLC LIMITED LIFETIME WARRANTY FOR WEATHER GUARD PRODUCTS
WEATHER GUARD® Products — Limited Lifetime Warranty
(Purchased on or after 1/1/2009)
Knaack LLC (the “Manufacturer”) warrants to the original purchaser only that WEATHER GUARD® Truck and Van Products
(the “WEATHER GUARD® Product”) will be free from defects in material and workmanship from the date of purchase and continuing for the expected life time of the
WEATHER GUARD® Product. A copy of the original sales receipt must be supplied to the Manufacturer at the time a warranty claim is made. This warranty terminates if
the original purchaser transfers the WEATHER GUARD ® Product to any other person.
What is Covered
All WEATHER GUARD® Products identified above that are purchased on or after
anuary 1, 2009.
J
What We Will Do to Correct Problems
Subject to the limitations and exclusions described in this limited warranty, the Manufacturer will remedy defects in materials or workmans
following remedies at its option and without charge to the original purchaser for parts or labor: (a) repairing the defective portion of the WEATHER GUARD® Product or
(b) replacing the entire WEATHER GUARD® Product. In addition, the manufacturer may elect at its option, not to repair or replace the WEATHER GUARD® Product, but
rather issue to the original purchaser a refund equal to the purchase price paid for the WEATHER GUARD® Product or a credit to be used toward the purchase of new
WEATHER GUARD® Product.
What is Not Covered
This lim
•
•
•
•
No Other Express Warranty Applies
This Limited Lifetime Warranty is the sole and exclusive warranty for WEATHER GUARD® products. No employee, agent, dealer, or other person is authorized to alter
this warranty or make any other warranty on behalf of Knaack LLC.
Not
ification Procedures
If the WEATHER GUARD® Product does not conform with the terms of this limited warranty, the original owner must promptly notify the Manufacturer in writing upon
discovery of the nonconformity. In order to receive the remedies under this limited warranty, the warranty claim must describe the nature of the nonconformity, and a copy
of the original sales receipt, invoice, bill or other proof of purchase must accompany the claim. Repairs or modifications made to the WEATHER GUARD® Product by
other than the Manufacturer or its authorized agent will nullify this limited warranty. Coverage under this limited warranty is conditioned at all times upon the owner’s
compliance with these required notification and repair procedures. Warranty claims must include reciprocal contact information and may be made via certified mail to:
ited warranty expressly excludes:
Defects
c
aused by normal wear and tear, cosmetic rust, scratches, accidents, unlawful vehicle operation, or modification to the product, or any types or repair of
a WEATHER GUARD
Defects res
WEATHER GUARD® Product in accordance with the Manufacturer’s written instructions or guidelines included with the WEATHER GUARD® Product or made
available to the original purchaser.
Damage to the contents of the box or vehicle.
TO THE
CONSEQUENTIAL DAMAGES, INCLUDING ANY ECONOMIC LOSS, WHETHER RESULTING FROM NONPERFORMANCE, USE, MISUSE OR INABILITY TO
USE THE WEATHER GUARD® PRODUCT OR THE MANUFACTURER’S NEGLIGENCE.
ulting from conditions beyond the Manufacturer’s control including, but not limited to misuse, overloading, or failure to assemble, mount or use the
TENT
EX
®
Product other than those authorized or prov
PERMITTED BY LAW, IN NO EVENT SHALL THE MANUFACTURER BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT, OR
ided by the Manufacturer.
®
hip by providing one of the
Knaack LLC
ATTN: Warranty Claims
420 E. Terra Cotta Avenue Crystal Lake, IL 60014
If you have any questions, please call toll free at 1-800-456-7865.
©2013 Knaack LLC
3
Part No. 24-0091 REV. B ECN 5305 04/13
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