Weather Guard 3200 User Manual
TRUCK AND VAN STORAGE SOLUTIONS
SECURING YOUR REPUTATION
ATTENTION: PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS
BEFORE ASSEMBLING, INSTALLING OR USING THIS PRODUCT.
INSTALLATION MANUAL
STEEL & ALUMINUM SIDE BOX WITH
BED RAT® SLIDING PLATFORM
®
PACK RAT® DRAWER UNITS
MODELS
3100, 3200, 3300, 3400
*DECKING NOT INCLUDED WITH BED RAT®
NOTICE WARNING
Use specic aluminum upt components when installing WEATHER GUARD®
products to aluminum truck beds. Follow additional instructions if mounting
to an aluminum truck bed. There may be left over components depending on
upt.
Any modication or unintended use of this product shall immediately void all
manufacturers warranties. Manufacturer disclaims all liability for injuries to
persons or property resulting from any modication to, or unintended use of
this product.
Load rating is 750 lbs. evenly distributed.
DANGER
Danger of explosion. Do not use this product for storing or transporting ammables, explosives, hazardous materials, or hazardous waste, such as containers of gasoline, solvents, gun powder, dynamite, propane tanks, acetylene
tanks and cutting torches and gas powered equipment. This product is only
intended and safe for use in storing and transporting small tools, equipment
and other similar materials. Any modications made to, or unintended use
of this product, could create a hazardous condition that can cause death, serious personal injury or property damage.
©2015 KNAACK LLC
Prior to drilling, so as not to cut or puncture fuel tanks, fuel lines, electric
wires, etc., check under vehicle for locations. All oor mounting bolts near the
gas tank area should be installed from the underside of the vehicle, to guard
against the gas tank being punctured in the event of a collision. This would
mean not using Blind Fastener in this area. Holes drilled in this area should be
3/8". Both safety stop pins must be installed in the
lower base to keep the upper deck unit from rolling off the lower base unit,
which could result in serious personal injury or property damage.
These instructions are to be followed for proper installation of this product.
Improper installation or any modications made to this product could create
a hazardous condition that can cause serious personal injury or property
damage.
CAUTION
To keep debris out of your eyes when checking the underside of the vehicle, or
when drilling, always wear protective eyewear.
WEATHERGUARD.COM
WEATHERGUARD.COM
Part No. 24-3201 REV. I ECN 5583 05/15
TOOLS REQUIRED
• Electric Drill
• Bits: 3/16", 5/16", 3/8" 1/2”
PARTS LIST (ALL MODELS)
(1) Deck Assembly (1) Base Assembly
(1) 5/16-18 x 2-1/4"
Black Oxide Bolt
(4) 1/4-20
Whiz Nut
(22) 5/16-18 x 1-1/4"
Carriage Bolt
(22) 5/16-18
Whiz Nut
• Open or Box End Wrench - 1/2”, (2) 7/16”, 9/16"
(1) Left & (1) Right
End Retainer
(4) 5/16-18
Nylon Lock Nut
Bolt Kit 32-3200 Model 3100, 3200
(1) Left & (1) Right
Side Retainer
(2) 3/8 x 4
Stop Pin
(1)
Installation Tool
(4) 1/4-20 x 5/8"
Hex Head Bolt
(8) 5/16-18
Blind Fastener
(12) 5/16-18
Blind Fastener
(12) 5/16"
Flat Washer
(16) 5/16"
Flat Washer
(8) 5/16"
Lock Washer
Bolt Kit 32-3400 Model 3300, 3400
(12) 5/16"
Lock Washer
ALUMINUM BED UPFIT KIT PARTS LIST - 32-0244
(4)
Vinyl Tape
(1)
Zinc Rich Primer
(28) 1/2" x 1"
Plastic Washer
(8) 5/16-18 x 1-1/2”
Hex Head Bolt
(12) 5/16-18 x 1-1/2”
Hex Head Bolt
(4) 11/32" x 7/8"
Plastic Washer
(4)
Floor Mounting Spacer
©2015 KNAACK LLC
2
BLIND FASTENER INSTALLATION
Place a drop of oil on black oxide bolt for lubrication before assembling.
Place the Blind Fastener in the hole and use 1/2" or 7/16" wrench to
tighten black oxide bolt until fastener is fully seated (it will start out hard
and get easier as fastener “bulbs” out).
Make sure the Blind Fastener and Installation Tool do not turn during
installation.
ALUMINUM TRUCK BED INSTALLATION
Coat drilled holes with Zinc Rich Primer. Insert Blind Fastener through one
1/2" x 1" plastic washer. Insert Blind Fastener into drilled hole. Place
second 1/2" x 1" plastic washer through the bottom of the Blind Fastener.
Continue following installation instructions above to install Blind Fasteners.
BED RAT® ASSEMBLY
LEFT SIDE RETAINER
Black Oxide Bolt
Flat Washer
9/16" Wrench
Installation Tool
Blind Fastener
LEFT END RETAINER
RIGHT END RETAINER
DECK ASSEMBLY
©2015 KNAACK LLC
RIGHT SIDE RETAINER
BASE ASSEMBLY
Stop Pin
3
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